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Summary of Contents for Smarter ST-GP1200
- Page 1 ST-GP1200 Owner’s Manual WARNING! To Reduce Risk of Injury, User Must Read and Understand Owner’s Manual Prior to Use. NOTE: Retain Original Sales Receipt as Proof of Purchase!
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Page 2: Table Of Contents
READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. SMARTER TOOLS WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS. -
Page 3: Introduction
1200W Generator Introduction _________________________________________________________________________________________________ Congratulations on your purchase of a Smarter Tools This Booklet generator. Smarter Tools designs and builds generators Every effort has been made to ensure the accuracy to strict specifications. With proper use and maintenance, and completeness of the information in this manual. -
Page 4: Safety Guidelines - Definitions
INSTRUCTIONS BEFORE USING THIS EQUIPMENT. BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 5: General Safety Precautions
This product requires oil and fuel. THE ENGINE WILL NOT START WITHOUT OIL. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 6: Hot Components
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 7: Electrical Safety
Dress properly. Contain long hair, clothing, jewelry, and gloves as they can be caught in moving parts. • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 8: General Use And Care
• Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact Smarter Tools immediately for a replacement. • Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. -
Page 9: Installation
• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer. • Always follow and complete scheduled engine and generator maintenance. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 10: Chemicals
If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps Cord Lengths (@full load) 0”-50” 50”-100” 100”-150” 150”-200” 5.1-8 8.1-12 12.1-15 15-20 ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 11: Controls And Features
4. Choke – Used to start engine. engine oil. 5. Air Filter – Protects the engine by filtering dust 9. Control Panel – See “Control Panel” page 12 and debris from the intake air. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 12: Control Panel
7. 12V DC Connectors – Use to operate 12V DC 8A devices. 4. Circuit Breakers – Protects the generator against electrical overload. 8. Ground Terminal – Consult an electrician for local grounding regulations. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 13: Installation
Note: Generators used on construction sites may be subject to additional rules and regulations. If you plan to use the generator on a construction site, please consult your local authority regarding. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 14: Support And Mounting
7. DO NOT fill above fuel strainer. 8. Screw on the fuel cap and wipe away and spilled fuel. WARNING: THE GENERATOR MUST BE OFF AND COOLED DOWN BEFORE REFILLING THE FUEL TANK. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 15: Operation
Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 16: Power Management
2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Turn the power switch to the “OFF” position. 4. Turn the fuel valve to the “OFF” position. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 17: Wattage Reference Guide
Circular Saw 1500 1500 Starting Compressor 1 ½ HP 1000 1000 Watts Edge Trimmer Hand Drill ½” 1000 1000 Paint Sprayer 1200 Table Saw 2000 2000 Total Running Watts + Highest Starting Watts ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 18: Inspection, Cleaning, And Maintenance
3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add approximately ½ quart of engine oil and replace oil fill cap/dipstick. 6. Dispose of used oil at an approved waste management facility. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 19: Spark Plug
If operating under heavy load or in hot environments, drain the old engine oil and replace with approximately ½ quart of high quality SAE 10W-30 grade engine oil. • Remove, clean, re-dampen with motor oil and replace air filter. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 20: Storage
Take care not to drop or strike the generator when transporting. DO NOT place heavy objects on the generator. ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 21: Specifications
Unleaded gasoline Fuel Capacity (gal.) Oil Level Meter Oil Type SAE 10W-30 Start Type Recoil AC Volt Meter Frame Construction Tubular Steel Wheel & Handle Kit Dimensions L x W x H (in.) 18"x15"x15.5" ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 22: Parts List
Bolt JF152FFH.01.01 Washer, Seal JF152FFH.01-03 Dipstick JF152FFH.01-12 Seal Spacer ZJ151FEH.01-03 Cover, Crankcase GP/T276-1994 Bearing JF152FFH.01-02 Gasket, Crancase Crankshaft Assembly Part No Item JF152FFH.04-01 Small Gear, JF152FFH.04-02 Crankshaft JF152FFH-2.01.01-01 Crankshaft JF152FFH.04.01-02 Big Gear, Crankshaft ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 23: Cylinder Head Assembly
Spacer, Heat JF152FFH.02-05 Insulating JF152FFH.02-06 Bolt, Intake Pipe ZJ151FEH.08.01 Cylinder Head Cover JF152FFH.02.03 Spark Plug JF152FFH.02-09 Gasket, Exhaust pipe GP168QDJ.02-07 Bolt, Exhaust Pipe ZJ151FEH.03-02 Gasket, Cylinder Head JF152FFH.03-02 Valve, Intake JF152FFH.03-03 Valve, Exhaust ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 24: Air Filter Assembly
Connecting Rod Cover JF152FFH.05.02-03 Connecting Rod Bolt Carburetor Assembly Part No Item ZJ151FEH.05.02 Carburetor ZJ151FEH.05.01-01 Hose, Fuel GP153FM-0000041 Circlip Centrifugal Assembly Part No Item Adjustment, JF152FFH.06.01-01 Centrifugal JF152FFH.06.01-03 JF152FFH-2.04.01-01 Block, Centrifugal GP182QDP.06-06 Cover, Push Rod ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 25: Flywheel Assembly
Pull Rope JF152FFH.08.01-05 Clockwork Spring JF152FFH.08.01-01 Rotary Table JF152FFH.08.01-08 Spring, Return JF152FFH.08.01-02 Clamp JF152FFH.08.01-04 Guide Pan JF152FFH.08.01-03 Screw JF152FFH.08.02 Throttle Lever GP/T16674-1996 Bolt GP/T845-1985 Screw ZJ151FEH.04.01-01 Throttle Panel ZJ151FEH.04-02 Engine Side Cover GP/T16674-1996 Bolt ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 26: Generator Assembly
Bolt M5 x 8 Gas Tank Part No Item GP1200.01.01 Fuel Tank GP950.01-02 Fuel Tank Filter GP950.01.02 Fuel Tank Cap GP1200.01.02 Fuel Valve Hexagon Flange Belt GP/T5789-86 M6 X 12 GP/T96.2-2002 Gasket 6 ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 27: Control Panel Assembly
Nut M6 GP3200.01.05 DC Terminals GP6500D.01.04 Hour Meter GP2600D.02.05 Volt Meter Muffler Part No Item GP1200.05.01 Muffler GP1200.05-01 Muffler Cover Frame Assembly Part No Item GP1200.04.01 Frame Shockproof Mounting GP1200.04.02 Feet GB/T6177.1-2000 Nut M8 ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 28: Troubleshooting
Generator gallops Engine governor defective Contact Smarter Tools Review load and adjust. See Overload “Power Management” Repeated circuit breaker tripping Check for damaged, bare or Faulty cords or device frayed wires. Replace defective device ©2009 Smarter Tools, Inc. All Rights Reserved... -
Page 29: Warranty Identification
Warranty Identification _________________________________________________________________________________________________ To assist in accurately determining whether your Smarter Tools product is still covered by manufacturer’s warranty and to identify your product properly should you need to contact customer service an Hour Meter and Identification Plate have been installed. -
Page 30: Limited Warranty
September 1, 2009 obstruction due to buildup is not covered by this warranty. Warranty Qualifications Smarter Tools will register this warranty upon receipt of Other Exclusions your Warranty Registration Card and a copy of your This warranty excludes: sales receipt from one of Smarter Tools' retail locations •...
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