Smithco AFT1032 Service Manual

Afct sport truck 52-000

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Parts & Service
AFC Sport Truck
52-000
SN: AFT1032
January 2010
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco AFT1032

  • Page 1 Parts & Service AFC Sport Truck 52-000 SN: AFT1032 January 2010 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
  • Page 2: Table Of Contents

    CONTENTS Introduction .......... 1-8 Accessories ........48-63 Introduction ............... 1 52-005 60” Manual Plow52-005 ......48-49 Symbols ................ 2-3 52-006 Spring Tine Cultivator w/ Castors ....50-51 Safe Practices ..............4 52-007 Dust Suppression ........52-53 Specification ..............5 52-008 Rear Drag ............ 54-55 Optional Equipment ............
  • Page 3: Introduction

    Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward. All Smithco Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering Smithco Smithco Smithco parts.
  • Page 4: Symbols

    SYMBOLS Read Operator’s Electrical Power No Electrical Manual Power Engine - Stop Engine - Start Engine - Run Temperature Water Engine Oil Light Temperature Gasoline Diesel Glow Plug - On Glow Plug - Off Glow Plug Hour Meter Hour Meter Fuse Hand Throttle Choke - Closed...
  • Page 5 SYMBOLS Up/Down Arrow Down/Lower Up/Raise Manual No Smoking Moving Parts Operation Step Hot Surface Pinch Point Hydraulic Fluid Lift Arm Tractor Penetration Engage Disengage Ground Speed Fast Slow Forward High Warning Danger Reverse Neutral Caution...
  • Page 6: Safe Practices

    17. Keep the area of operation clear of all bystanders. 18. Never carry passengers. 19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 20. Use parts and materials supplied by Smithco Smithco only. Do not modify any function or part. Smithco Smithco Smithco...
  • Page 7: Specification

    SPECIFICATIONS WEIGHTS AND DIMENSIONS Length 97" ( 246cm) Width 58" (147 cm) Height 73" (185 cm) Wheel Base 55" (140 cm) Ground Clearance 6" (15 cm) Inside turning Radius 70" (179 cm) Capacity (with cargo box) 1200 lbs (544 kg) includes operator Crated Weight 1350 lbs (612 kg) Towing Capacity...
  • Page 8: Optional Equipment

    OPTIONAL EQUIPMENT REAR MOUNTED GROOMING IMPLEMENTS 26-007Q Professional Infield Finisher 52-012 Flex Action Infield Finisher - Leveler 52-008 Rear Leveling/Finishing Implement w/Brush CENTER MOUNTED SCARIFYING IMPLEMENTS 52-006 Center mounted Spring tine Scarifier w/gage Wheels 52-010 Center Mounted Straight Blade Scarifier w/gage Wheels FRONT MOUNTED IMPLEMENTS 52-005 60"...
  • Page 9: Operation

    OPERATION STARTING ENGINE Before operating this machine, become familiar with all controls and functions of these units. Also complete all maintenance require- ments and read all safety warnings. By knowing the machine thor- oughly, how it operates and by doing the prescribed maintenance steps, you can expect relatively trouble-free operation for years to come.
  • Page 10: Controls And Instruments

    CONTROLS AND INSTRUMENTS A. Light Switch - This rocker switch will operate lights (optional) B. Oil Light - The oil light should come on when ignition is on without engine running. The oil light will light when the oil pressure is low. If oil light should come on, shut off engine immediately and find the cause.
  • Page 11: Service

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s but as a supple- ment.
  • Page 12 MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to ex- plode. Tires should be front 5 psi (.35 bar) and rear 20 psi (1.36 bar) maximum. Improper inflation will reduce tire life considerably.
  • Page 13 MAINTENANCE WHEEL MOUNTING PROCEDURE 1. Set park brake. Turn machine off and remove key. 2. Block one of the other wheels. 3. Loosen nuts slightly on wheel to be removed. 4. Jack up machine being careful not to damage underside of machine. 5.
  • Page 14: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 15: End User's Service Chart

    END USER’S SERVICE CHART Duplicate this page for routine use. For the week of: Maintence Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Check the condition of the air filter Clean the engine cooling fins.
  • Page 16: Hitch Adjustments

    ADJUSTMENTS REAR ATTACHMENT LIFT The rear attachment lift has several adjustmnets. By moving te 1/2" clevis pin to different holes you can achieve several different lowering height. A. Pin StorageOnly - Do not use forholding up lift mechanism. Damage will occur. B.
  • Page 17 NOTES...
  • Page 18: Diagrams

    HYDRAULIC DIAGRAM...
  • Page 19 HYDRAULIC DIAGRAM REF# PART# DESCRIPTION QUANTITY 34-103 Orbitrol 52-067 Hydraulic Hose 52-068 Hydraulic Hose 52-061 Hydraulic Hose 13-729 2-Bank Valve 52-065 Hydraulic Hose 15-839 Hydraulic Cylinder 52-066 Hydraulic Hose 52-062 Hydraulic Hose 15-315 Hydraulic Power Unit 15-315-01 Repair Kit 52-063 Hydraulic Hose 52-064 Hydraulic Hose...
  • Page 20: Wiring Diagram

    WIRING DIAGRAM...
  • Page 21: Parts

    WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 12-017 Hour Meter 50-359 Oil Light 13-488 Ignition Switch 8975 Circuit Breaker, 30 Amp 8977 Circuit Breaker Boot. Red Pump Switch 15-725 Panel Mount End 15-727 Switch Actuator, No light 15-782 Rocker Switch Unlit Light Switch 15-725 Panel Mount End...
  • Page 22: Main Machine

    MAIN MACHINE...
  • Page 23: Nose Cone

    MAIN MACHINE REF# PART# DESCRIPTION QUANTITY 52-017 Mainframe 52-054 Nose Cone 12-017 Hour Meter 52-028 Brake Pedal 13-718 Steering Wheel 13-726 Center Cap 52-029 Gas Pedal 52-016 ROPs 52-053 Right Front Fender 14-269 Seat 42-076 Air Cleaner 52-072 52-036 Tailgate 43-124 Turf Tire and Wheel 43-123-01...
  • Page 24: Nose Cone

    NOSE CONE...
  • Page 25 NOSE CONE REF# PART# DESCRIPTION QUANTITY 13-726 Center Cap 27-077 Decal, Smithco 13-718 Steering Wheel 76-364 Boot 76-362 Mini Tilt Steering Column 15-844 Steering Shim HB-516-18-100 Bolt, - 18 x 1 HNFL-516-18 Flange Lock Nut, HSM-10-32-063 Machine Screw, #10 -32 x...
  • Page 26: Linkage And Brakes

    LINKAGE AND BRAKES...
  • Page 27 LINKAGE AND BRAKES REF# PART# DESCRIPTION QUANTITY 50-123 Brake Cylinder 8898 Brake Fluid < 1 pint HB-38-16-100 Bolt, - 16 x 1 HNFL-38-16 Flange Lock Nut, - 16 52-133 Brake Rod HN-38-24 Nut, - 24 21-351 Linkage Yoke, - 24 HB-38-16-150 Bolt, - 16 x 1...
  • Page 28: Front Axle

    FRONT AXLE...
  • Page 29 FRONT AXLE REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HP-18-150 Cotter Pin, 11-043 Bearing 80-019 (includes all * items) 11-041 Oil Seal 11-042 Spacer HMB-100-14 Machine Bushing, 1 x 14GA HNA-100-14 Slotted Hex Nut, 1 - 14 52-022 Front Axle 50-081...
  • Page 30: Seat Panel

    SEAT PANEL...
  • Page 31 SEAT PANEL REF# PART# DESCRIPTION QUANTITY 15-781 Drink Cup Holder 52-052 Left Front Fender HBFL-516-18-075 Flange Lock Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 HBFL-516-18-075 Flange Lock Bolt, - 18 x HNEU-516-18 Extruded U-Nut, 52-073 Seat Frame 78-418 Valve Handle HSMFCS-10-32-050...
  • Page 32 SEAT PANEL...
  • Page 33 SEAT PANEL REF# PART# DESCRIPTION QUANTITY 52-030 Center Lift 15-839 Cylinder HB-58-11-400 Bolt, - 11 x 4 HNTL-58-11 Lock Nut, 52-018 Brake Bracket HB-516-18-100 Bolt, -18 x 1 HNFL-516-18 Flange Lock Nut, HB-516-18-200 Bolt, - 18 x 2 HNFL-516-18 Flange Lock Nut, 60-106 Park Brake 8-689...
  • Page 34: Engine And Exhaust

    ENGINE AND EXHAUST...
  • Page 35 ENGINE AND EXHAUST REF# PART# DESCRIPTION QUANTITY 13-493 Tailpipe 13-498 Muffler Clamp 42-600 Muffler 15-310 Throttle Cable 21-161 Wire Block 15-165 Briggs & Stratton Engine 16HP 13-491 Oil Switch 52-137 Loom Clamp 52-055 Stub Shaft 52-056 Stub Shaft Bolt 52-057 Screen 80-020 Choke Cable...
  • Page 36 ENGINE AND EXHAUST...
  • Page 37 ENGINE AND EXHAUST REF# PART# DESCRIPTION QUANTITY 52-071 Driver Fan 52-047 Driver Washer 52-044 Drive Converter 52-046 Drive Belt HMB-100-10 Machine Bushing, 1 x 10GA 52-041 Belt Guard Case HB-38-16-075 Bolt, - 16 x HWL-38 Lockwasher, HB-516-18-200 Bolt, - 18 x 2 HW-516 Washer, 5/16 HNTL-516-18...
  • Page 38: Power Unit

    POWER UNIT...
  • Page 39 POWER UNIT REF# PART# DESCRIPTION QUANTITY 13-493 Tailpipe 13-498 Muffler Clamp 42-600 Muffler 15-165 Engine 27-113 Rubber Elbow 42-776 Air Cleaner Hose Sleeve 18-116 Hose Clamp 9024 Plastic Cover 8959-27 Flex Hose, 27" 42-076 Air Cleaner 42-076-02 Hood 42-076-01 Band 80-020 Choke Cable 52-086...
  • Page 40: Hitch And Box

    HITCH AND BOX ASSEMBLY...
  • Page 41 HITCH AND BOX ASSEMBLY REF# PART# DESCRIPTION QUANTITY 52-072 52-140 Retaining Ring 8869-.875 Spring 52-139 Tailgate Rod HB-14-20-125 Bolt, - 20 x 1 HNFL-14-20 Flange Lock Nut, 52-036 Tailgate HCP-34-200 Clevis Pin, HHP-18 Bridge Pin, 18-154 Rod End HNJ-58-18 Jam Nut, - 18 18-168 Straight Thread 90°...
  • Page 42: 2-Bank Valve

    13-729 2-BANK HYDRAULIC VALVE...
  • Page 43 13-729 2-BANK HYDRAULIC VALVE REF# PART# DESCRIPTION QUANTITY 78-415-01 Body (complete with spacer and check valve) 78-415-02 Spool HDM10 78-415-03 O-Ring Seal 78-415-04 Flanged Washer HDM10 78-415-05 Spacer 78-415-06 A Type Spool HDS11 78-415-11 Positioner 78-415-08 Plug 78-415-09 Lever Group HDS11 78-415-10 Metric Socket Screw M5 x .8 x 45 78-415-12...
  • Page 44: Orbitrol

    34-103ORBITROL...
  • Page 45 34-103ORBITROL REF# PART# DESCRIPTION QUANTITY O-Ring Seal Quad Seal 15-301-14 Bearing Kit Bearing Race Bearing Spool 15-301-13 External Retaining Ring 15-301-15 Spring Centering Kit (Includes Ref# 9) Spring Spacer Centering Spring Spring Retaining Ring 15-301-08 Sleeve Retainer 15-301-11 Plug and O-ring O-Ring Seal Plug 15-301-12...
  • Page 46: Hydraulic Pump

    15-315 HYDRAULIC PUMP...
  • Page 47 15-315 HYDRAULIC PUMP REF# PART# DESCRIPTION QUANTITY 15-315-18 Cap Screw 15-315-17 Washer Stato-Seal 18-060 Pipe Plug 15-315-10 Tank End 15-315-20 O-Ring 15-315-11 Tube (Tank) 15-315-13 Elbow 15-315-12 Nipple 15-315-15 Spacer Assembly 27-059 Filler Breather 15-315-09 Tank End/Tank Pump 15-315-05 Driven Gear Assembly 15-315-04 Drive Gear Assembly HWK-18-063...
  • Page 48: Brake Assembly

    BRAKE ASSEMBLY DRAWING...
  • Page 49 BRAKE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-704 Shoe Return Spring (Green) 16-725 Shoe and Lining Kit 2 sets required 16-705 Shoe Return Spring (Red) 16-723 Spider Torque Kit 16-709 Dust Shield and Bearing Retainer 16-713 Brake Lever Kit (Right or Left) 16-719 Adjusting Spring 16-720...
  • Page 50: Accessories

    52-005 60" MANUAL PLOW...
  • Page 51 52-005 60" MANUAL PLOW REF# PART# DESCRIPTION QUANTITY HB-38-16-225 Bolt, -16 x 2 HNTL-38-16 Lock Nut, 52-032 Plow Lift HG-18-180 Grease Fitting, x 180° HCP-12-250 Clevis Pin, HHP-18 Bridge Pin, 52-040 Left Plow Lift Arm HB-38-16-275 Bolt, -16 x 2 HNTL-38-16 Lock Nut, 27-049...
  • Page 52: Spring Tine Cultivator W/ Castors

    52-006 SPRING TINE CULTIVATOR...
  • Page 53 52-006 SPRING TINE CULTIVATOR REF# PART# DESCRIPTION QUANTITY 42-202 Tire and Wheel 33-338 Axle Bearing HNTL-12-13 Lock Nut, 42-204 Castor Fork HMB-34-14 Machine Bushing, x 14GA 42-215 Short Spacer HMB-34-10 Machine Bushing, x 10GA 42-214 Long Spacer 42-539 Lynch Pin 42-288 Left Castor Wheel Bracket HHP-18...
  • Page 54: Dust Suppression

    52-007 DUST SUPPRSESSION KIT...
  • Page 55 52-007 DUST SUPPRESSION KIT REF# PART# DESCRIPTION QUANTITY 52-103 33-555 16-800 Viton Gasket 16-796 Single Diaphragm Check Valve 52-082 Spray Bar 8887-32 " PVC Hose x 32" 16-154 " Hose Barb Fitting 16-157 " Tee 18-414 Drilled Hex Plug 33-494 Male Elbow 8887-8.5 "...
  • Page 56: Rear Drag

    52-008 REAR DRAG...
  • Page 57 52-008 REAR DRAG REF# PART # DESCRIPTION QUANTITY 52-117 Grader Quick Hitch 42-040 Yoke, 52-115 Adjustment Lock 52-116 Adjustment Handle Assembly. 52-118 Spacer 52-092 Grader Blade, RH Front HB-38-16-300 Bolt, -16 x 3 HNTL-38-16 Lock Nut, 52-098 RH Brush Arm HB-38-16-100 Bolt, -16 x 1...
  • Page 58: Staight Steel Blade Scarifier

    52-010 STRAIGHT STEEL BLADE SCARIFIER...
  • Page 59 52-010 STRAIGHT STEEL BLADE SCARIFIER REF# PART# DESCRIPTION QUANTITY 52-109 Attachment Lift Assembly HB-38-16-100 Bolt, - 16 x 1 HNTL-38-16 Lock Nut, - 16 42-288 Left Castor Wheel Bracket 10-025 Bushing (part of 42-288) 42-215 Short Spacer 42-214 Long Spacer HMB-34-14 Machine Bushing, x 14GA...
  • Page 60: Flex Action Field Finisher W/ Brush

    52-012 FLEX ACTION FIELD FINISHER W/ BRUSH...
  • Page 61 52-012 FLEX ACTION FIELD FINISHER W/ BRUSH REF# PART # DESCRIPTION QUANTITY HMB-58-14 Machine Bushing, x 14GA 11-040 Spacer HW-58 Washer, 26-041 Flail 52-128 Flail Mounting Bar HP-18-100 Cotter Pin, 52-129 Leveler Bar 52-130 Finisher Frame HB-38-16-100 Bolt, - 16 x 1 HNCL-38-16 Center Lock Nut, -1 x 6...
  • Page 62: Flex Action Field Finisher W/ Mat

    52-150 FLEX ACTION FIELD FINISHER W/ MAT...
  • Page 63 52-150 FLEX ACTION FIELD FINISHER W/ MAT REF# PART # DESCRIPTION QUANTITY HMB-58-14 Machine Bushing, x 14GA 11-040 Spacer HW-58 Washer, 26-041 Flail 52-128 Flail Mounting Bar HP-18-100 Cotter Pin, 52-129 Leveler Bar 52-130 Finisher Frame HB-38-16-100 Bolt, - 16 x 1 HNCL-38-16 Center Lock Nut, -1 x 6...
  • Page 64: Cococ Mat Finisher

    72" COCO MAT FINISHER...
  • Page 65 72" COCO MAT FINISHER REF# PART# DESCRIPTION QUANTITY 13-688 Brush Channel HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Lock Nut, - 20 43-168 Brush Mount Arm HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Lock Nut, - 20 13-683 Brush Track 13-682 Brush, 77 x 11...
  • Page 66 NOTES...
  • Page 67: Reference

    25-354 Decal, Tire 5 PSI Front Tires 25-358 Decal, Smithco Rear tailgate 25-375 Decal, DBA Left Console 27-077 Decal, Smithco Domed Steering Wheel 27-093 Decal, Hydraulic Oil Hydraulic Power Unit 34-147 Decal, Smithco Star Front Nose Cone 52-021 Decal, Dashboard...
  • Page 68: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 15-165-01 Air Filter Element with Pre-Cleaner Briggs & Stratton # 5050 50-403 Fuel Filter 13-531 Engine Oil Filter Briggs & Stratton # 492932 42-076-03 Air Filter Element Fender Mounted SEAL KITS 15-839 Hydraulic Cylinder 14-531 Seal Kit 34-103...
  • Page 69 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:...
  • Page 70 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim- ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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Afc sport truck 52-000

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