Onan T260G Service Manual page 32

2. Assemble brushes
so
that the chamfered side is
Starter Disassembty (Solenoid Shift Type)
away from the brush springs. Make sure brush
wires do not rub against the commutaor or end cap.
3. Torque brush screws to a value of 3 to 3.5 ft-lbs (4 to
1. Remove "M" terminal nut and wire lead from
solenoid (Figure 2).
5 Nm).
2. Remove the two solenoid mounting screws and
remove solenoid.
7 Nm).
4. Torque input stud nut to a value of 4 to 5 ft-lbs (5 to
5. Apply a thin film of grease to the commutator end of 3. Scribe a mark across frame and rear bracket to aid
the armature shaft and to the portion of the shaft that in assembly. Remove the two through bolts.
contacts the bearings. Apply a generous film of
silicone base grease (GE Versilube 322-L) to the
shaft threads. 4. Remove rear bracket and frame assembly.
6. Torque stop nut to a value of 20 to 25 ft-lbs (27 to
34 Nm).
5. Carefully remove armature and lever from front
bracket. Note direction of lever and retainer.
7. Torque through bolts to a value
Of
4.5 to 6 ft-lbs (6 to
8 Nm).
6. Remove the two brush mounting screws, and
remove the rear bracket.
8. Apply a small amount of a silicone based grease
9. Install dust cap, pinion gear, dust cover spacer, pulling the brushes out.
(GE
Versilube 322-L) to armature shaft spline.
7. Remove brush holder assembly from the frame by
anti-drift spring, stop nut washer, and stop nut.
10. Push dust cover on until it snaps into position.
BRACKET
FRONT
BUSHING
SOLENOID
THRUST
THROUGH
BRUSH
BRUSH
HOLDER
ASSEMBLY
FIGURE 2. STARTER MOTOR (SOLENOID SHIFT TYPE)