Sony KDL-40XBR2 Service Manual
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Sony KDL-40XBR2 Service Manual

Lcd digital color television
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See also: Instruction Manual
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME
KDL-40XBR2
KDL-46XBR2
ORIGINAL MANUAL ISSUE DATE: 7/2006
:UPDATED ITEM
REVISION DATE
7/2006
8/2006
10/2006
9-883-713-03
REMOTE COMMANDER
RM-YD010
RM-YD010
SUBJECT
No revisions or updates are applicable at this time.
Updated HDMI specifi cation to include 1080p. Replaced page 4 with page 4.
Added screw symbol information to 1-1. Rear Cabinet Removal. Replaced page 12 with page 12.
Identifi ed AC Inlet as critical component. Replaced page 107 with page 107.
Added part numbers for individual D2 and D3 boards. Replaced page 108 with page 108.
Updated line art drawing to show separate bezel assembly. Replaced page 110 with page 110.
Replaced D2/D3 electrical parts list with D2 and D3 electrical part lists.
Replaced pages 155-162 with pages 155-162
Identifi ed AC Power Cord as critical component. Added part numbers for Colored Bezels.
Replaced page 170 with page 170 & 171.
Updated Table of Contents. Replaced page 3
Added PN for 2nd LVDS Connector and screw. Replaced page 107.
Updated Encryption Key notes. Replaced pages 50, 62-74, 108, 111, 128, 170 & 171.
Added Support Belt description to Lock Assy, Rudder.
Added APPENDIX A: ENCRYPTION KEY COMPONENTS to service manual. Added Page A-1
DESTINATION
US/CANADA
US/CANADA
LCD DIGITAL COLOR TELEVISION
FIX
CHASSIS

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Summary of Contents for Sony KDL-40XBR2

  • Page 1: Service Manual

    HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40XBR2 RM-YD010 US/CANADA KDL-46XBR2 RM-YD010 US/CANADA ORIGINAL MANUAL ISSUE DATE: 7/2006 :UPDATED ITEM REVISION DATE SUBJECT 7/2006 No revisions or updates are applicable at this time.
  • Page 2 Self Diagnosis Supported model SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40XBR2 RM-YD010 US/CANADA KDL-46XBR2 RM-YD010 US/CANADA KDL-40XBR2 RM-YD010 LCD DIGITAL COLOR TELEVISION 9-883-713-03...

  • Page 3: Table Of Contents

    D1 Board and BE2 Board ............. 27 BE2 Board Schematic Diagram (13 of 13) ......74 G1 Board ................28 D1 Board Schematic Diagram (KDL-40XBR2 Only) .... 77 H1 Board ................29 D2 Board Schematic Diagram (KDL-46XBR2 Only) .... 79 H4 Board ................

  • Page 4: Specifi Cations

    5510752, 5736897. BBE and BBE symbol are registered trademarks of BBE Sound, Inc. Macintosh is a trademark licensed to Apple Computer, Inc., registered in the U.S.A and other countries. “BRAVIA” and are trademarks of Sony Corporation. ® As an ENERGY STAR Partner, Sony Corporation has ®...
  • Page 5 75-ohm external terminal for VHF/UHF Connecting Cables Wall-Mount Bracket Panel System SU-WL51 LCD (Liquid Crystal Display) Panel Display Resolution (horizontal x vertical): 1,920 dots x 1,080 lines Screen Size (measured diagonally) KDL-40XBR2 - 40 inches KDL-46XBR2 - 46 inches KDL-40XBR2/46XBR2...

  • Page 6: Warnings And Cautions

    Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi...

  • Page 7: Safety-Related Component Warning

    KDL-40XBR2/46XBR2 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 8 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-40XBR2/46XBR2...

  • Page 9: Safety Check-Out

    KDL-40XBR2/46XBR2 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 10: Self-Diagnostic Function

    KDL-40XBR2/46XBR2 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model Control Buttons POWER CHANNEL VOLUME POWER CHANNEL VOLUME TV/VIDEO PIC OFF/TIMER STANDBY POWER MENU TV/VIDEO MENU PIC OFF/TIMER STANDBY POWER Description of LED Indictors LED Type Description POWER LED Green LED * Light when the TV set is on...
  • Page 11 KDL-40XBR2/46XBR2 The units in this manual contain a self-diagnostic function. If an error occurs, the POWER LED will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the POWER LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.

  • Page 12: Section 1: Disassembly

    KDL-40XBR2/46XBR2 SECTION 1: DISASSEMBLY 1-1. REAR CABINET REMOVAL One screw Two screws (+BVST 4X8) (+BVST 4X12) Two screws (+PSW M5X12) One screw (+BVTP 3X12) Fourteen screws (+BVTP2 4X16) Rear Cabinet Assembly NOTE: The Rear Cabinet Assembly has 2 screw hole indicators. The...

  • Page 13: Stand Assembly Removal

    KDL-40XBR2/46XBR2 1-2. STAND ASSEMBLY REMOVAL Two screws (+BVST 4X12) Two screws (+PSW M5X12) Two screws (+BVST 4X12) Arm assembly (L) Two screws (+PSW M5X12) Arm assembly (R) One screw (+BVST 4X12) Stand assembly One screw (+BVST 4X12) Critical: Must be laying flat before removing brackets.

  • Page 14: Speaker Removal

    KDL-40XBR2/46XBR2 1-3. SPEAKER REMOVAL One screw (+PWTP2 4X16) One screw (+PWTP2 4X16) Loudspeaker Loudspeaker 1-4. H1 BOARD REMOVAL Disconnect CN3001 from H1 Board One screw (+BVTP 4X16) H1 Board Control button assembly KDL-40XBR2/46XBR2...

  • Page 15: H5 Board Removal

    KDL-40XBR2/46XBR2 1-5. H5 BOARD REMOVAL Disconnect CN3100 Two screws (+BVTP 3X12 TYPE2 IT-3) Two screws (+BVTP 4X12) H5 board Release connector wire from wire holders Side terminal assembly KDL-40XBR2/46XBR2...

  • Page 16: G1 Board Removal

    KDL-40XBR2/46XBR2 G1 BOARD REMOVAL Five screws Disconnect CN6501, CN6502, CN6204, (+BVST 3X8) CN6203, CN 6202 and CN6001 G1 board Release wires from Wire Holders on A6501, A6205 and A6013 Use tweezers pinch in white PCB holder to release G1 Board...

  • Page 17: D1 Board And D2 Board/D3 Board Removal

    KDL-40XBR2/46XBR2 1-7. D1 BOARD AND D2 BOARD/D3 BOARD REMOVAL Two screws (+BVST 3X8) Two screws (+BVST 3X8) Release wires from Wire Holders on A6806 Disconnect CN6700, CN6754, CN6752, CN6753, CN6751 and CN6600 D2 (46XBR2) D1 (40XBR2) Release wires from Wire Holder on A6604...

  • Page 18: Au Board Removal

    KDL-40XBR2/46XBR2 1-8. AU BOARD REMOVAL Six screws (+BVST 3X8) Disconnect CN8801, CN9204, CN9209, CN9210, CN9211, CN9212 and CN9213 KDL-40XBR2/46XBR2...

  • Page 19: Be Board, Qm Board And Hdmi Removal

    KDL-40XBR2/46XBR2 1-9. BE BOARD, QM BOARD AND HDMI REMOVAL Digital shield (UPPER) Two screws (+BVST 3X8) Two screws (+PSW M3X5) QM board Disconnect CN7601, CN7306 and CN7802 Four screws BE2 board (+BVST 3X8) Disconnect CN4001, CN4002, CN4004 and CN4201 One screw...

  • Page 20: Qt Board Removal

    KDL-40XBR2/46XBR2 1-10. QT BOARD REMOVAL Tuner shield (UPPER) Four screws (+BVST 3X8) Antenna QT board Disconnect CN7803 and CN7800 Four screws (+BVST 3X8) Tuner shield (LOWER) KDL-40XBR2/46XBR2...

  • Page 21: H3 Board And H4 Board Removal

    KDL-40XBR2/46XBR2 1-11. H3 BOARD AND H4 BOARD REMOVAL One screw (+BVTP2 4X16) Under cover Two screws (+KTT 3X10) H4 board AC inlet (WITH NOISE FILTER) Disconnect H3 board CN6900 Disconnect CN6900 One screw (+PSW M4X6) KDL-40XBR2/46XBR2...

  • Page 22: Chassis Bracket Assembly Removal

    KDL-40XBR2/46XBR2 1-12. CHASSIS BRACKET ASSEMBLY REMOVAL Chassis bracket assembly Four screws (+PSW M5X8) Three screws (+VTP2 4X16) Four screws (+BVTP2 4X16) KDL-40XBR2/46XBR2...

  • Page 23: Lcd Panel Removal

    KDL-40XBR2/46XBR2 1-13. LCD PANEL REMOVAL Two screws (+BVTP2 4X16) Three screws (+BVTP2 4X16) Mask plate Three screws (+BVTP2 4X16) Harness with connector (LVDS) Mask plate Mask plate LCD panel Bezel assy KDL-40XBR2/46XBR2...

  • Page 24: Wire Dressing Diagrams

    KDL-40XBR2/46XBR2 WIRE DRESSING DIAGRAMS OVERALL ASSEMBLY (KDL-40XBR2 ONLY) KDL-40XBR2/46XBR2...

  • Page 25: D1 Board

    KDL-40XBR2/46XBR2 D1 BOARD FLEX WIRE HOLDER KDL-40XBR2/46XBR2...

  • Page 26: D1 Board And Au Board

    KDL-40XBR2/46XBR2 D1 BOARD AND AU BOARD TIE AND HOLD WITH FLEX HOLDER KDL-40XBR2/46XBR2...

  • Page 27: D1 Board And Be2 Board

    KDL-40XBR2/46XBR2 D1 BOARD AND BE2 BOARD KDL-40XBR2/46XBR2...

  • Page 28: G1 Board

    KDL-40XBR2/46XBR2 G1 BOARD KDL-40XBR2/46XBR2...

  • Page 29: H1 Board

    KDL-40XBR2/46XBR2 H1 BOARD KDL-40XBR2/46XBR2...

  • Page 30: H4 Board

    KDL-40XBR2/46XBR2 H4 BOARD KDL-40XBR2/46XBR2...

  • Page 31: H5 Board

    KDL-40XBR2/46XBR2 H5 BOARD TAPE DOWN WIRE ON CHASSIS KDL-40XBR2/46XBR2...

  • Page 32: H5 Board (Continued)

    KDL-40XBR2/46XBR2 H5 BOARD (CONTINUED) TAPE DOWN WIRE KDL-40XBR2/46XBR2...

  • Page 33: Overall Assembly (Kdl-46Xbr2 Only)

    KDL-40XBR2/46XBR2 OVERALL ASSEMBLY (KDL-46XBR2 ONLY) TAPE TO HOLD WIRE KDL-40XBR2/46XBR2...

  • Page 34: Ac Inlet

    KDL-40XBR2/46XBR2 AC INLET KDL-40XBR2/46XBR2...

  • Page 35: Au Board

    KDL-40XBR2/46XBR2 AU BOARD KDL-40XBR2/46XBR2...

  • Page 36: Be2 Board

    KDL-40XBR2/46XBR2 BE2 BOARD WIRE HOLDERSON D-SHIELD COVER KDL-40XBR2/46XBR2...

  • Page 37: D2 Board

    KDL-40XBR2/46XBR2 D2 BOARD FLEX. WIRE HOLDER KDL-40XBR2/46XBR2...

  • Page 38: D2 Board And G1 Board

    KDL-40XBR2/46XBR2 D2 BOARD AND G1 BOARD FLEX WIRE HOLDER KDL-40XBR2/46XBR2...

  • Page 39: D3 Board

    KDL-40XBR2/46XBR2 D3 BOARD KDL-40XBR2/46XBR2...

  • Page 40: G1 Board And Au Board

    KDL-40XBR2/46XBR2 G1 BOARD AND AU BOARD FLEX WIRE HOLER KDL-40XBR2/46XBR2...

  • Page 41: H1 Board

    KDL-40XBR2/46XBR2 H1 BOARD KDL-40XBR2/46XBR2...

  • Page 42: H4 Board

    KDL-40XBR2/46XBR2 H4 BOARD TAPE WIRE ON CHASSIS KDL-40XBR2/46XBR2...

  • Page 43: H5 Board

    KDL-40XBR2/46XBR2 H5 BOARD KDL-40XBR2/46XBR2...

  • Page 44: Under Heat Sink

    KDL-40XBR2/46XBR2 UNDER HEAT SINK KDL-40XBR2/46XBR2...

  • Page 45: Section 2: Service Adjustments

    KDL-40XBR2/46XBR2 SECTION 2: SERVICE ADJUSTMENTS 2-1. REMOTE ADJUSTMENT BUTTONS AND 2-2. ACCESSING SERVICE ADJUSTMENTS INDICATORS To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus. TV POWER 1. TV must be in standby mode. (Power off).
  • Page 46 KDL-40XBR2/46XBR2 The screen displays the fi rst category in the selected service menu. 4. To change the category, press 2 or 5 on the Remote Commander. Note: Pressing 2 or 5 only changes the categories within the service menu displayed. To change a category on one of the other service menus, press the JUMP button until the correct service menu is displayed.

  • Page 47: Service Menus

    KDL-40XBR2/46XBR2 SERVICE MENUS (CATEGORIES ONLY) FRQWLQXHG 4 %2; :(*$ (1*,1( ',63/$< (1*,1( ',63/$< (1*,1( 9(56,21 ,WHPV FDQQRW EH DGMXVWHG  :,1'2: 67B(1' '(9B(55 23B02'( ,B6,* && 3527B&17 2B6,* 212)) 5($' $8'B0$3 7(67 7(03 $8'B0$3 $&7 )$1&75/ $8'B0$3 0$,1B:% )$1&75/ '(/$;B 0$75(* 087(&75/...

  • Page 48: White Balance Adjustment

    KDL-40XBR2/46XBR2 2-3. WHITE BALANCE ADJUSTMENT a. Set following registers to Off: Black Corrector Adjust the White Balance using the User Menu and the Service Menu Advanced C.E. when you replace boards or the LCD Panel. Gamma 2-3-1. USER MENU ADJUSTMENTS...

  • Page 49: Service Menu Adjustments

    6. Repeat steps 4 & 5 for each of the following items: a. 5 GAING (data value is fi xed at 512) b. 6 GAINB - Do not increase the higher than 540 (KDL-40XBR2) 530 (KDL-46XBR2) c. 8 OFFR d. 9 OFFG (data value is fi...

  • Page 50: Section 3: Diagrams

    3-1. CIRCUIT BOARDS LOCATION NOTE: The D2 & D3 Boards cannot be ordered separately. D3 Board (KDL-46XBR2 Only) QM Board BE2 Board D1 Board (KDL-40XBR2 Only) D2 Board (KDL-46XBR2 Only) H5 Board G1 Board QT Board AU Board H1 Board...

  • Page 51: Reference Information

    KDL-40XBR2/46XBR2 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...

  • Page 52: Block Diagram

    KDL-40XBR2/46XBR2 3-4. BLOCK DIAGRAM KDL-40XBR2/46XBR2...

  • Page 53: Schematics And Supporting Information

    KDL-40XBR2/46XBR2 3-4. SCHEMATICS AND SUPPORTING INFORMATION AU BOARD SCHEMATIC DIAGRAM (1 OF 7) V1_IN R9001 V1_Y R9007 R9004 — VD9000 1/10W 1/10W RN-CP RN-CP V1_C L9352 10uH R9008 VD9001 VIDEO1 C9000 1/16W 0 . 4 7 CHIP V1_S2SW C8328 C8324...

  • Page 54: Au Board Schematic Diagram (2 Of 7)

    KDL-40XBR2/46XBR2 AU BOARD SCHEMATIC DIAGRAM (2 OF 7) AU BOARD WAVEFORMS — STBY3.3V — STBY3.3V LED_1 STBY_LED R9519 LED_2 PMUTE_LED CHIP R9515 LED_3 ON_TIMER_LED CHIP R9518 R9517 LED_4 REC_LED TO H1 CHIP R9514 CHIP CN3001 LED_5 POWER_LED CHIP D3.3V SIRCS SIRCS —...

  • Page 55: Au Board Schematic Diagram (3 Of 7)

    KDL-40XBR2/46XBR2 AU BOARD SCHEMATIC DIAGRAM (3 OF 7) D3.3V Q9553 D3.3V — FB9552 RSQ035P03TR 3.3V REG L9553 10uH C9573 L9557 4 . 7 F9551 D9559 3.15A 3216 PTZ-TE25-3.9B C9556 C9566 IC9555 4 . 7 4 . 7 PQ200WNA1ZPH 9V REG —...

  • Page 56: Au Board Schematic Diagram (4 Of 7)

    KDL-40XBR2/46XBR2 AU BOARD SCHEMATIC DIAGRAM (4 OF 7) R8268 R8267 2 . 2 k 1/16W 1/16W R8119 R8123 CHIP CHIP Q8033 4 . 7 k 4 . 7 k 1/16W 1/16W 2SA1235TP-1EF CHIP CHIP Q8032 R8266 2SC3052EF-T1-LEF C9708 RESET 1/16W CHIP 0 .

  • Page 57: Au Board Schematic Diagram (5 Of 7)

    KDL-40XBR2/46XBR2 AU BOARD SCHEMATIC DIAGRAM (5 OF 7) MAIN_INV_LR — HEADPHONE OUT R8461 1608 C8505 L8403 C8483 4 . 7 10uH C8439 R8530 R8533 C8431 C8433 0 . 1 100p R8476 R8479 4 . 7 k C8508 1/10W R8559 1/16W...

  • Page 58: Au Board Schematic Diagram (6 Of 7)

    KDL-40XBR2/46XBR2 AU BOARD SCHEMATIC DIAGRAM (6 OF 7) L8601 10uH — LINE_LR_OUT R8601 6 . 8 k LINE_L C8601 1/16W TV_M_LR_IN TV_M_AMP_LR_IN Q8601 L8603 2SC4081T106R 10uH C8602 COMP1_LR_IN LINE_R R8602 V3_LR_IN — 1/16W TV_M_L_IN V1_LR_IN R8605 R8756 C8612 C8661 C8609...

  • Page 59: Au Board Schematic Diagram (7 Of 7)

    KDL-40XBR2/46XBR2 AU BOARD SCHEMATIC DIAGRAM (7 OF 7) C8910 C8911 1000p 0 . 0 1 AUDIO_VCC 2012 2012 — F8801 6.3A F8802 GND_1 0.63A L8803 10uH IC8809 — PQ200WNA1ZPH 9V REG. C8867 C8872 C8873 C8830 TO DETECT — R8924 4 . 7 k...
  • Page 60 KDL-40XBR2/46XBR2 [VIDEO SWITCH INPUTS, TEMP SENSOR CONNECTORS, POWER REGS, FAN CONTROL, SAIPH, AUDIO DSP, AUDIO SWITCH, AUDIO OUT] COMPONENT SIDE CN9209 CN9209 A9002 cam65 cam65 CN9551 CN9551 R9243 R9243 CN9209 VD9709 VD9709 VD9708 VD9708 R9241 R9241 CN9703 cam14 cam14 R9240...
  • Page 61 KDL-40XBR2/46XBR2 [VIDEO SWITCH INPUTS, TEMP SENSOR CONNECTORS, POWER REGS, FAN CONTROL, SAIPH, AUDIO DSP, AUDIO SWITCH, AUDIO OUT] CONDUCTOR SIDE VD9707 CN9703 R9949 R9948 D8009 Q9554 Q9553 Q8009 Q8008 R8021 R8021 IC8401 IC8401 Q9552 IC9553 IC8406 R9979 R9979 IC8004 R8096...

  • Page 62: Be2 Board Schematic Diagram (1 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (1 OF 13) TO AU CN9209 CN4002 140P — F4000 3.15A TCON_12V C4011 C4022 C4009 FB4001 4 . 7 100p 0 . 1 C4002 C4004 1005 3216 — 1608 C4023 C4024 C4025 C4026 100p 100p...

  • Page 63: Be2 Board Schematic Diagram (2 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (2 OF 13) — CCPM_MUTE R4210 CHIP 1005 AU_LRCK — R4208 0 CHIP AU_DATA0 R4207 0 CHIP AU_BCK 1005 R4206 0 CHIP 1005 FE_SPDIF FE_LOG R4205 0 1005 CHIP — 1005 FE_RST R4244 CHIP 1005...

  • Page 64: Be2 Board Schematic Diagram (3 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (3 OF 13) D4308 SET1.2V D4304 L4302 — 10uH 1SMA5915BT EC31QS03L-TE12L SET1.2V 3.6A/24m C4324 FB4304 4 . 7 C4301 C4304 F4301 4 . 7 4 . 7 ADC3.3V 3216 C4393 6.3V 3216 3216 Q4301 RSS040P03FD5TB MM1663DTRE ADC3.3V...

  • Page 65: Be2 Board Schematic Diagram (4 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (4 OF 13) HDMI_L R4580 CHIP HDMI_R R4581 CHIP C4500 R4505 C4502 R4509 C4504 470k 2 . 2 1/10W 1/10W A Board (140p) — RN-CP RN-CP VD4506 1608 1608 1608 1608 2012 HPG_DET1 C4501 R4506...

  • Page 66: Be2 Board Schematic Diagram (5 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (5 OF 13) — PC_R R3612 R3636 C3621 R3632 CHIP 1/16W 1/16W 6.3V — RN-CP RN-CP PC_G BUS_SW1 R3613 R3633 R3637 C3622 CHIP 1/16W 1/16W ADC_2 RN-CP RN-CP 6.3V SET3.3V PC_B DATACK1 R3614 R3638 C3623...

  • Page 67: Be2 Board Schematic Diagram (6 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (6 OF 13) SDRAM SET3.3V R4942 C4885 C4860 C4862 IC4802 R4902 CHIP 0 . 0 1 0 . 0 1 EDS6416AHTA-75-E FB4803 — 6.3V IFP (CCPB) 1/16W CHIP R4814 R4925 1005 1005 1/16W 1/16W CHIP...

  • Page 68: Be2 Board Schematic Diagram (7 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (7 OF 13) CCPM_OUT1 R5067 R5070 — SET3.3V IFP_CCPB_IN 1005 1005 SET3.3V C5050 100p 1005 1005 1005 1005 1005 1005 1005 0 . 0 1 R5018 FB5003 0 . 0 1 6.3V CHIP FB5008 C5016...

  • Page 69: Be2 Board Schematic Diagram (8 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (8 OF 13) IFPOUT2 IFPOUT1 SET1.2V C5144 100p SET2.5V2 C5145 — AD{21:0} 1005 100p D{7:0} FB5100 DDRIF 1005 FB5101 R5121 ARM_TMS CHIP SET3.3V ARM_TDI SET3.3V L5101 R5120 10uH C5149 ARM_TRST TRST 100p C5148 CHIP C5187...

  • Page 70: Be2 Board Schematic Diagram (9 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (9 OF 13) SET3.3V 1.25V FB5300 R5339 CHIP — D{7:0} R5364 C5305 C5307 C5312 C5315 C5316 C5317 C5318 C5319 AD{21:0} 1/16W 0 . 0 1 0 . 0 1 0 . 0 1 0 . 0 1 0 .

  • Page 71: Be2 Board Schematic Diagram (10 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (10 OF 13) IFP_CCPA_IN IGPX1_B7 — IGPX1_B6 RB5412 IGPX1_B7 OPC_BE7 IGPX1_B5 OPC_BE7 AA21 IFP(CCPA) AA21 IGPX1_B6 OPC_BE6 IGPX1_B4 OPC_BE6 RB5502 RB5503 R5558 R5559 R5560 IGPX1_B5 OPC_BE5 IGPX1_B3 OPC_BE5 1/16W 1/16W 1/16W CHIP CHIP CHIP IGPX1_B4...

  • Page 72: Be2 Board Schematic Diagram (11 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (11 OF 13) — PNL_UDP PNL_UDM PNL_VBUS — DE_3.3V R5663 R5681 1/16W BUS-SW CHIP 1/16W SN74LV4066APWR CHIP IC5602 FB5607 DE_SCL C5610 DE_3.3V SCL2 0 . 0 1 Q5602 — RT1N141M-TP-1 1005 I_DE_BUSY TCON_SCL DE_SDA FB5601...

  • Page 73: Be2 Board Schematic Diagram (12 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (12 OF 13) RB5826 RB5827 OVRED RB5808 OVRED1[2] — OVRED1[1] OVRED1[4] IC5801 IC5801 CXD9816AGG CXD9816AGG OVRED1[5] IFPOUT1 OVRED1[6] RB5800 IFPG1OUT3 IFQE[13] OVRED1[7] IC5801 IFPG1OUT4 IFQE[14] R5800 CXD9816AGG OVRED1[8] AE11 IFPG1OUT7 IFQE[17] IFPCK OVRED[0] R5802 OVRED1[9]...

  • Page 74: Be2 Board Schematic Diagram (13 Of 13)

    KDL-40XBR2/46XBR2 BE2 BOARD SCHEMATIC DIAGRAM (13 OF 13) ( T o P A G E 3 ) — PANEL_GND1 PANEL_VCC DE_3.3V L5903 FB5909 10uH — OVBLU C5925 C5926 C5927 C5928 OVGRN C5924 FB5910 0 . 1 0 . 0 1 0 .
  • Page 75 KDL-40XBR2/46XBR2 [CONNECTORS, POWER REGS, HDMI, VIDEO ANALOG TO DIGITAL, DRC, CCPXA-MAIN, VIDEO PROCESSOR, DDR SDRAM, DIGITAL VIEDO SWITCH, DE MICRO, DISPLAY ENGINE, LVDS TRANSMITTER] COMPONENT SIDE 40/46 52/57 cam114 cam114 C4033 C4033 R4712 R4712 R4713 R4713 R4714 R4714 CN5601 S5601...
  • Page 76 KDL-40XBR2/46XBR2 [CONNECTORS, POWER REGS, HDMI, VIDEO ANALOG TO DIGITAL, DRC, CCPXA-MAIN, VIDEO PROCESSOR, DDR SDRAM, DIGITAL VIEDO SWITCH, DE MICRO, DISPLAY ENGINE, LVDS TRANSMITTER] CONDUCTOR SIDE IC5681 IC5601 IC4301 IC5601 C5184 C4001 C5152 1-870-428-13 IC5100 IC5603 C4531 IC5602 IC5602 C5170...

  • Page 77: D1 Board Schematic Diagram (Kdl-40Xbr2 Only)

    KDL-40XBR2/46XBR2 D1 BOARD SCHEMATIC DIAGRAM (KDL-40XBR2 ONLY) TO G1 CN6501 CN6600 R6600 0 . 1 L6600 1/2W 100uH 3 9 4 . 8 PFC_OUT PRI_GND — C6606 450V FB6600 FB6601 0.45uH 0.45uH C6701 C6705 D6702 6 . 3 k V...
  • Page 78 KDL-40XBR2/46XBR2 [BACK LIGHT POWER] [BACK LIGHT POWER] COMPONENT SIDE (KDL-40XBR2 ONLY) CONDUCTOR SIDE (KDL-40XBR2 ONLY) C6709 R6701 D6714 JR6616 JR6613 A6610 A6608 TK6700 R6703 R6702 C6714 R6704 JL6620 JW6612 A6608 R6706 R6705 JR6622 D6715 C6712 JW6614 C6713 JL6609 JL6608 C6718...

  • Page 79: D2 Board Schematic Diagram (Kdl-46Xbr2 Only)

    KDL-40XBR2/46XBR2 D2 BOARD SCHEMATIC DIAGRAM (KDL-46XBR2 ONLY) CN6600 R6600 0 . 1 L6600 1/2W 100uH 3 9 4 . 8 TO G1 PFC_OUT CN6501 PRI_GND C6606 — 450V FB6600 1.1uH C6701 C6705 6 . 3 k V D6600 S3L60F C6706...
  • Page 80 KDL-40XBR2/46XBR2 [BACK LIGHT POWER] [BACK LIGHT POWER] COMPONENT SIDE (KDL-46XBR2 ONLY) CONDUCTOR SIDE (KDL-46XBR2 ONLY) C6709 R6701 JL6732 R6703 R6702 D6701 JR6600 C6726 R6719 D6907 JW6614 JW6661 R6721 R6720 JL6734 JR6614 D6906 JL6726 JW6662 JW6600 JL6733 D6700 CN6754 JL6731 D6710...

  • Page 81: D3 Board Schematic Diagram (Kdl-46Xbr2 Only)

    KDL-40XBR2/46XBR2 D3 BOARD SCHEMATIC DIAGRAM (KDL-46XBR2 ONLY) CN6800 R6800 0 . 1 1/2W 3 9 4 . 8 — PFC_OUT TO G1 CN6502 100uH PRI_GND L6800 C6806 450V FB6800 1.1uH C6202 C6205 6 . 3 k V D6800 — C6206...
  • Page 82 KDL-40XBR2/46XBR2 [BACK LIGHT POWER] [BACK LIGHT POWER] COMPONENT SIDE (KDL-46XBR2 ONLY) CONDUCTOR SIDE (KDL-46XBR2 ONLY) TK6901 JR6824 JR6823 D6215 JW6837 JW6819 JW6814 JR6804 D6213 R6252 R6251 C6248 R6253 JL6925 JL6924 D6210 JW6839 JW6838 JW6834 JW6815 CN6902 CN6900 JL6922 JW6840 D6214...

  • Page 83: G1 Board Schematic Diagram

    KDL-40XBR2/46XBR2 G1 BOARD SCHEMATIC DIAGRAM CN6501 Mount Mecha A6014 214976631 D6000 L6502 PFC_OUT 300uH TO D1 or D2 C6503 C6502 PRI_GND CN6600 470p 470p R6502 R6015 C6011 6 . 8 0 . 0 1 1/10W Mount Mecha A6017 234989201 Q6100,Q6101...
  • Page 84 KDL-40XBR2/46XBR2 [POWER SUPPLY] COMPONENT SIDE R6530 EY6526 EY6527 CN6011 C6505 EY6023 EY6525 R6503 EY6524 R6529 Q6500 Q6503 Q6504 C6013 JW6017 EY6501 EY6519 EY6503 D6506 JW6018 AC IN(N) AC IN(L) EY6502 EY6520 EY6504 EY6505 EY6506 CN6001 TH6401 JW6003 A6005 A6007 C6509...
  • Page 85 KDL-40XBR2/46XBR2 [POWER SUPPLY] CONDUCTOR SIDE CN6011 PF LP R6530 C6505 JL6004 R6503 C6008 R6529 Q6504 Q6503 Q6500 JL6003 CA6001 CN6001 D6506 C6013 C6012 TH6401 JL6002 R6538 R6533 VD6000 C6509 D6503 D6501 D6502 R6535 CA6002 A6005 A6007 C6009 R6540 C6002 R6102...

  • Page 86: H1 Board Schematic Diagram

    KDL-40XBR2/46XBR2 H1 BOARD SCHEMATIC DIAGRAM D3.3V — LEAN1 KEY_WAKE TO AU CN9212 POWER_SW CN3001 — VD3001 C3001 0 . 0 1 S3003 1608 — D3001 DAP202K-T-146 R3000 R3001 R3002 R3003 R3004 1 . 5 k C3000 1/10W 1/10W 0 . 0 1 —...
  • Page 87 KDL-40XBR2/46XBR2 [USER CONTROL] COMPONENT SIDE 1-870-671-11 A-1171- (172757211) VOL+ ENTER VOL- HOME [USER CONTROL] CONDUCTOR SIDE 1-870-671-11 (172757211) R3002 R3003 R3000 R3001 D3001 CP3000 JL3001 JL3000 JL3005 EP GW GN KDL-40XBR2/46XBR2...

  • Page 88: H3 Board Schematic Diagram

    KDL-40XBR2/46XBR2 H3 BOARD SCHEMATIC DIAGRAM Q3200 Q3209 Q3211 DTA144EUA-T106 DTA114EUA-T106 DTA114EUA-T106 SIRCS Q3210 Q3212 GP1UE26RK0VF DTA114EUA-T106 DTA114EUA-T106 IC3201 R3218 1/10W RN-CP — C3211 RN-CP RN-CP 6 . 3 V 1/10W 1/10W RN-CP RN-CP TSUSHIN 1/10W 1/10W R3202 R3203 C3212 PMUTE...
  • Page 89 KDL-40XBR2/46XBR2 [SIRCS, LEDS] COMPONENT SIDE D3201 D3200 R3222 D3202 R3226 C3206 C3201 C3204 C3200 R3224 R3225 R3203 Q3209 R3200 R3223 Q3212 C3208 R3220 C3203 R3227 C3210 Q3202 1-870-673-11 C3207 A-1171- C3209 TSUSHIN (172757211) TIMER C3202 IC3200 IC3201 [SIRCS, LEDS] CONDUCTOR SIDE...

  • Page 90: H4 Board Schematic Diagram

    KDL-40XBR2/46XBR2 H4 BOARD SCHEMATIC DIAGRAM THRU_5V R3300 D3307 TO AU LOGO NSPW500BS-A0-M CN9213 1/10W Q3300 RN-CP DTC114EUA-T106 C3300 1608 — CN3301 R3303 D3310 NSPW500BS-A0-M — 1/10W Q3303 RN-CP DTC114EUA-T106 1608 — R3306 D3313 NSPW500BS-A0-M 1/10W Q3306 RN-CP DTC114EUA-T106 1608 LOGO LEDS —...
  • Page 91 KDL-40XBR2/46XBR2 [LOGO LEDS] COMPONENT SIDE CN3302 D3313 D3307 D3308 D3309 D3310 D3311 D3312 (172757211) 1-870-674-11 A-1171- C3300 [LOGO LEDS] CONDUCTOR SIDE D3306 D3300 CN3300 R3301 Q3300 Q3301 Q3305 Q3304 Q3303 R3302 Q3302 D3302 D3301 JL3302 D3305 D3304 D3303 R3305 R3304...

  • Page 92: H5 Board Schematic Diagram (1 Of 2)

    KDL-40XBR2/46XBR2 H5 BOARD SCHEMATIC DIAGRAM (1 OF 2) NC (STBY5V:H4) NC (LOGO:H4) NC (GND:H4) — HPG_DET HPG_DET R3128 CHIP FB3105 IN_SEL2 IN_SEL2 R3129 R3137 R3122 CHIP 1/10W R3130 1608 RN-CP V2_V C3106 TO AU — R3138 R3103 R3105 R3111 CN9213...

  • Page 93: H5 Board Schematic Diagram (2 0F 2)

    KDL-40XBR2/46XBR2 H5 BOARD SCHEMATIC DIAGRAM (2 0F 2) 3 . 3 V Q1311 DTC114EUA-T106 — R1360 R1356 4 . 7 k Q1307 DTC114EUA-T106 — IN_SEL2 001:5B IC1305 3 . 3 V MM1563DFBE 3.3V REG C1329 C1315 0 . 1 6 . 3 V Q1306 —...
  • Page 94 KDL-40XBR2/46XBR2 [VIDEO2, HEADPHONE JACK, VIDEO3, HDMI INPUT] COMPONENT SIDE CN1303 CN1303 CN1303 FB1300 FB1300 cam2 cam2 C1315 C1315 C1322 C1322 C1328 C1328 cam6 cam6 1-871-245-12 IC1305 IC1305 (172774712) C1321 C1321 R1350 R1350 C1330 C1330 R1349 R1349 cam3 cam3 R1348 R1348...
  • Page 95 KDL-40XBR2/46XBR2 [VIDEO2, HEADPHONE JACK, VIDEO3, HDMI INPUT] CONDUCTOR SIDE IC1307 Q1311 IC1307 Q1302 IC1301 IC1301 CN1301 1-871-245-12 (172774712) J3102 J3101 KDL-40XBR2/46XBR2...

  • Page 96: Qm Board Schematic Diagram (1 Of 5)

    KDL-40XBR2/46XBR2 QM BOARD SCHEMATIC DIAGRAM (1 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.

  • Page 97: Qm Board Schematic Diagram (2 Of 5)

    KDL-40XBR2/46XBR2 QM BOARD SCHEMATIC DIAGRAM (2 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.

  • Page 98: Qm Board Schematic Diagram (3 Of 5)

    KDL-40XBR2/46XBR2 QM BOARD SCHEMATIC DIAGRAM (3 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.

  • Page 99: Qm Board Schematic Diagram (4 Of 5)

    KDL-40XBR2/46XBR2 QM BOARD SCHEMATIC DIAGRAM (4 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.

  • Page 100: Qm Board Schematic Diagram (5 Of 5)

    KDL-40XBR2/46XBR2 QM BOARD SCHEMATIC DIAGRAM (5 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.
  • Page 101 KDL-40XBR2/46XBR2 [POWER, QTCN, X240H POWER, FLEXBUS, USB, PERIPHERALS, DDR, FLASH, NVM, DIGITAL IF, EJTAG, AVOUT/FE] [POWER, QTCN, X240H POWER, FLEXBUS, USB, PERIPHERALS, DDR, FLASH, NVM, DIGITAL IF, EJTAG, AVOUT/FE] CONDUCTOR SIDE COMPONENT SIDE ET7303 ET7303 ET7300 ET7300 CN7320 CN7320 TP7311...

  • Page 102: Qt Board Schematic Diagram

    KDL-40XBR2/46XBR2 QT BOARD SCHEMATIC DIAGRAM Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only. SET_CTRL...
  • Page 103 KDL-40XBR2/46XBR2 [TUNER] COMPONENT SIDE C7820 CN7800 C7822 C7801 C7821 C7800 C7836 C7844 C7851 ET7801 R7815 FB7807 R7816 CN7804 R7889 R7888 FB7806 C7803 FB7800 FB7801 C7833 R7820 Q7800 R7872 C7837 L7800 FB7870 C7892 C7807 C7808 L7801 C7881 C7876 L7877 C7875 C7877...
  • Page 104 KDL-40XBR2/46XBR2 [TUNER] CONDUCTOR SIDE JL7820 JL7819 JL7818 JL7805 JL7831 R7867 JL7826 R7866 IC7802 R7865 R7892 JL7802 R7891 R7860 C7841 R7864 IC7871 R7881 FB7872 R7882 JL7803 R7879 R7903 R7880 R7890 JL7846 JL7801 JL7843 Q7805 R7824 R7822 R7826 JL7810 C7854 R7836 R7904...

  • Page 105: Semiconductors

    KDL-40XBR2/46XBR2 3-5. SEMICONDUCTORS – KDL-40XBR2/46XBR2...

  • Page 106: Section 4: Exploded Views

    PART NO. DESCRIPTION [ASSEMBLY INCLUDES] 2-694-270-01 LABEL, DTT 2-694-269-01 LABEL, SIDE TERMINAL 2-694-102-01 LABEL, INFORMATION X-2148-535-2 SERVICE COVER ASSY (KDL-40XBR2 ONLY) X-2109-314-1 REAR CABINET ASSY(40) 2-694-102-11 LABEL, INFORMATION (KDL-40XBR2 ONLY) (KDL-46XBR2 ONLY) X-2109-312-2 REAR CABINET ASSY(46) 2-694-271-01 LABEL, HDMI (KDL-46XBR2 ONLY)

  • Page 107: Arm Assemblies And H Boards

    KDL-40XBR2/46XBR2 NOTE: The components identifi ed by shading and mark are critical for safety. NOTE: Les composants identifi es per un trame et une marque sont critiques pour Replace only with part number specifi ed. la securite. Ne les remplacer que par une piece portant le numero specifi e.

  • Page 108: Chassis

    See Appendix A: Encryption Key Components in the back of this manual. A-1196-379-B D3 BOARD, COMPLETE(STT) (KDL-46XBR2 ONLY) 2-673-536-11 HOLDER, DTT TERMINAL 4-3. CHASSIS A-1212-256-A BE2 BOARD, COMPLETE (FOR SERVICE-40) (KDL-40XBR2 ONLY) 2-580-591-01 SCREW, +PSW M3X5 A-1212-544-A BE2 BOARD, COMPLETE (FOR SERVICE-46) 2-580-629-01 SCREW, +BVST 3X8 (KDL-46XBR2 ONLY) 2-580-640-01...

  • Page 109: Chassis Bracket And Speakers

    SCREW, +PWTP2 4X16 2-580-591-01 SCREW, +PSW M3X5 REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] 1-826-477-11 LOUDSPEAKER 1-826-477-21 LOUDSPEAKER (KDL-40XBR2 ONLY) (KDL-40XBR2 ONLY) 1-826-476-11 LOUDSPEAKER 1-826-476-21 LOUDSPEAKER (KDL-46XBR2 ONLY) (KDL-46XBR2 ONLY) 2-673-542-01 SPEAKER BOX SUPPORTER KDL-40XBR2/46XBR2...

  • Page 110: Lcd Panel

    [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] X-2109-327-1 BEZEL ASSY (40) X-2109-313-2 FRONT CABINET ASSY(40) [253] (KDL-40XBR2 ONLY) (KDL-40XBR2 ONLY) X-2109-326-1 BEZEL ASSY (46) X-2109-311-2 FRONT CABINET ASSY(46) [253] (KDL-46XBR2 ONLY) (KDL-46XBR2 ONLY) FOR ALTERNATIVE COLORED BEZEL ASSEMBLIES...

  • Page 111: Section 5: Electrical Parts List

    KDL-40XBR2/46XBR2 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
  • Page 112 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C8450 1-164-874-11 CERAMIC CHIP 100pF C8505 1-126-603-11 ELECT CHIP 4.7µF C8451 1-125-777-11 CERAMIC CHIP 0.1µF C8506 1-164-866-11 CERAMIC CHIP 47pF C8453 1-164-874-11 CERAMIC CHIP 100pF C8507 1-164-866-11...
  • Page 113 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C8803 1-128-357-11 ELECT CHIP 10µF C8857 1-164-004-11 CERAMIC CHIP 0.1µF C8804 1-128-357-11 ELECT CHIP 10µF C8858 1-163-007-11 CERAMIC CHIP 680pF C8805 1-100-904-11 CERAMIC CHIP 330pF C8859 1-163-007-11...
  • Page 114 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C8913 1-162-970-11 CERAMIC CHIP 0.01µF C9228 1-125-837-91 CERAMIC CHIP 1µF 6.3V C9000 1-125-891-11 CERAMIC CHIP 0.47µF C9229 1-125-889-91 CERAMIC CHIP 2.2µF C9001 1-124-779-00 ELECT CHIP 10µF C9230...
  • Page 115 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C9402 1-165-908-11 CERAMIC CHIP 1µF C9570 1-100-911-11 CERAMIC CHIP 4.7µF C9403 1-164-943-81 CERAMIC CHIP 0.01µF C9573 1-100-911-11 CERAMIC CHIP 4.7µF C9404 1-125-891-11 CERAMIC CHIP 0.47µF C9574 1-100-912-11 CERAMIC CHIP 1µF...
  • Page 116 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 117 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES IC8405 6-709-040-01 MAP4400A-QA-B2-501 FB9002 1-469-100-21 FERRITE 0µH IC8406 6-706-536-01 CXD9826R FB9003 1-400-333-21 FERRITE 0µH IC8407 6-706-907-01 M5M51008DFP-70H FB9004 1-469-100-21 FERRITE 0µH IC8408 8-759-183-53 TL431CPK-E2 FB9006 1-400-461-21 FERRITE 0µH...
  • Page 118 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 119 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q9216 8-729-026-53 TRANSISTOR 2SA1576A-T106-QR R8036 1-218-937-11 RES-CHIP 1/16W Q9217 8-729-026-53 TRANSISTOR 2SA1576A-T106-QR R8037 1-218-937-11 RES-CHIP 1/16W Q9351 8-729-026-53 TRANSISTOR 2SA1576A-T106-QR R8038 1-218-937-11 RES-CHIP 1/16W Q9352 8-729-026-53 TRANSISTOR...
  • Page 120 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R8104 1-218-953-11 RES-CHIP 1/16W R8156 1-218-965-11 RES-CHIP 1/16W R8105 1-218-937-11 RES-CHIP 1/16W R8158 1-218-965-11 RES-CHIP 1/16W R8106 1-218-965-11 RES-CHIP 1/16W R8159 1-218-965-11 RES-CHIP 1/16W R8107 1-218-981-11 RES-CHIP...
  • Page 121 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R8432 1-218-937-11 RES-CHIP 1/16W R8513 1-218-990-81 SHORT CHIP R8433 1-218-937-11 RES-CHIP 1/16W R8514 1-218-863-11 METAL CHIP 4.7K 0.50% 1/10W R8434 1-218-937-11 RES-CHIP 1/16W R8515 1-218-953-11 RES-CHIP 1/16W...
  • Page 122 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R8613 1-218-973-11 RES-CHIP 1/16W R8726 1-218-941-81 RES-CHIP 1/16W R8615 1-218-961-11 RES-CHIP 4.7K 1/16W R8727 1-218-989-11 RES-CHIP 1/16W R8616 1-218-961-11 RES-CHIP 4.7K 1/16W R8728 1-218-953-11 RES-CHIP 1/16W R8617...
  • Page 123 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R8825 1-208-927-11 METAL CHIP 0.50% 1/16W R8895 1-218-990-81 SHORT CHIP R8826 1-218-990-81 SHORT CHIP R8896 1-218-990-81 SHORT CHIP R8827 1-218-990-81 SHORT CHIP R8902 1-218-977-11 RES-CHIP 100K 1/16W...
  • Page 124 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9012 1-216-813-11 METAL CHIP 1/10W R9073 1-218-949-11 RES-CHIP 1/16W R9013 1-216-813-11 METAL CHIP 1/10W R9074 1-218-968-11 RES-CHIP 1/16W R9014 1-218-983-11 RES-CHIP 330K 1/16W R9075 1-218-968-11 RES-CHIP 1/16W...
  • Page 125 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9271 1-218-990-81 SHORT CHIP R9325 1-218-971-11 RES-CHIP 1/16W R9272 1-218-990-81 SHORT CHIP R9326 1-218-959-11 RES-CHIP 3.3K 1/16W R9274 1-218-990-81 SHORT CHIP R9327 1-218-961-11 RES-CHIP 4.7K 1/16W R9275...
  • Page 126 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9382 1-218-933-11 RES-CHIP 1/16W R9503 1-218-990-81 SHORT CHIP R9384 1-218-941-81 RES-CHIP 1/16W R9504 1-218-990-81 SHORT CHIP R9385 1-218-933-11 RES-CHIP 1/16W R9505 1-218-990-81 SHORT CHIP R9387 1-218-941-81 RES-CHIP...
  • Page 127 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9959 1-218-990-81 SHORT CHIP R9579 1-218-967-11 RES-CHIP 1/16W R9962 1-218-990-81 SHORT CHIP R9581 1-218-967-11 RES-CHIP 1/16W R9964 1-218-990-81 SHORT CHIP R9582 1-208-699-11 METAL CHIP 4.7K 0.50% 1/16W...
  • Page 128 VD9007 1-803-974-21 VARISTOR, CHIP (1608) VD9008 1-803-974-21 VARISTOR, CHIP (1608) A-1212-256-A BE2 BOARD, COMPLETE VD9009 1-803-974-21 VARISTOR, CHIP (1608) (KDL-40XBR2 ONLY) A-1212-544-A BE2 BOARD, COMPLETE VD9010 1-803-974-21 VARISTOR, CHIP (1608) (KDL-46XBR2 ONLY) VD9011 1-803-974-21 VARISTOR, CHIP (1608) VD9012 1-803-974-21 VARISTOR, CHIP...
  • Page 129 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C3659 1-112-776-11 CERAMIC CHIP 0.0047µF 10% C4041 1-164-874-11 CERAMIC CHIP 100pF C3660 1-100-906-11 CERAMIC CHIP 0.01µF C4042 1-164-874-11 CERAMIC CHIP 100pF C3661 1-100-906-11 CERAMIC CHIP 0.01µF C4300...
  • Page 130 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4356 1-115-414-11 CERAMIC CHIP 820pF C4427 1-164-874-11 CERAMIC CHIP 100pF C4357 1-100-909-11 CERAMIC CHIP 10µF 6.3V C4428 1-164-874-11 CERAMIC CHIP 100pF C4361 1-162-964-11 CERAMIC CHIP 0.001µF 10%...
  • Page 131 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4540 1-100-905-11 CERAMIC CHIP 0.001µF 10% C4816 1-100-906-11 CERAMIC CHIP 0.01µF C4541 1-100-905-11 CERAMIC CHIP 0.001µF 10% C4817 1-100-906-11 CERAMIC CHIP 0.01µF C4542 1-100-905-11 CERAMIC CHIP 0.001µF 10%...
  • Page 132 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4868 1-100-566-91 CERAMIC CHIP 0.1µF C5035 1-164-874-11 CERAMIC CHIP 100pF C4869 1-112-065-11 CERAMIC CHIP 4.7µF C5036 1-100-906-11 CERAMIC CHIP 0.01µF C4870 1-100-906-11 CERAMIC CHIP 0.01µF C5037 1-164-874-11...
  • Page 133 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5089 1-112-066-11 CERAMIC CHIP 10µF C5137 1-100-909-11 CERAMIC CHIP 10µF 6.3V C5091 1-126-391-11 ELECT CHIP 47µF 6.3V C5138 1-100-909-11 CERAMIC CHIP 10µF 6.3V C5092 1-126-391-11 ELECT CHIP 47µF...
  • Page 134 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5188 1-100-906-11 CERAMIC CHIP 0.01µF C5337 1-100-906-11 CERAMIC CHIP 0.01µF C5189 1-100-907-11 CERAMIC CHIP 0.1µF C5338 1-100-906-11 CERAMIC CHIP 0.01µF C5190 1-100-906-11 CERAMIC CHIP 0.01µF C5339 1-100-906-11 CERAMIC CHIP 0.01µF...
  • Page 135 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5387 1-100-906-11 CERAMIC CHIP 0.01µF C5467 1-100-906-11 CERAMIC CHIP 0.01µF C5388 1-114-130-11 CERAMIC CHIP 1µF 6.3V C5468 1-100-906-11 CERAMIC CHIP 0.01µF C5389 1-100-963-21 ELECT CHIP 330µF C5469...
  • Page 136 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5828 1-100-906-11 CERAMIC CHIP 0.01µF C5920 1-100-906-11 CERAMIC CHIP 0.01µF C5829 1-100-906-11 CERAMIC CHIP 0.01µF C5921 1-100-906-11 CERAMIC CHIP 0.01µF C5830 1-131-661-21 ELECT CHIP 100µF C5922 1-100-906-11 CERAMIC CHIP 0.01µF...
  • Page 137 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 138 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FB5300 1-400-461-21 FERRITE 0µH IC4508 8-753-255-97 CXB1441R-T4 FB5301 1-400-461-21 FERRITE 0µH IC4509 8-759-596-34 SN74LV4053APWR FB5302 1-400-461-21 FERRITE 0µH IC4510 6-706-489-01 TC7SH32FU(T5RSOYJF) FB5303 1-400-461-21 FERRITE 0µH IC4800 8-753-270-44...
  • Page 139 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES L4305 1-416-740-11 INDUCTOR 10µH Q4506 8-729-028-96 TRANSISTOR DTC114EUA-T106 L4306 1-457-041-21 INDUCTOR 10µH Q4507 8-729-028-96 TRANSISTOR DTC114EUA-T106 L4307 1-456-787-21 INDUCTOR 10µH Q4508 8-729-028-99 TRANSISTOR DTC114YUA-T106 L4800 1-469-549-21 INDUCTOR 1µH...
  • Page 140 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3654 1-218-990-81 SHORT CHIP R4004 1-218-990-81 SHORT CHIP R3656 1-208-927-11 METAL CHIP 0.50% 1/16W R4005 1-218-933-11 RES-CHIP 1/16W R3657 1-208-699-11 METAL CHIP 4.7K 0.50% 1/16W R4006 1-218-933-11...
  • Page 141 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4076 1-218-990-81 SHORT CHIP R4236 1-218-950-11 RES-CHIP 1/16W R4077 1-218-990-81 SHORT CHIP R4240 1-218-990-81 SHORT CHIP R4079 1-218-990-81 SHORT CHIP R4241 1-218-990-81 SHORT CHIP R4081 1-218-990-81 SHORT CHIP...
  • Page 142 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4362 1-218-961-11 RES-CHIP 4.7K 1/16W R4515 1-218-941-81 RES-CHIP 1/16W R4363 1-208-715-11 METAL CHIP 0.50% 1/16W R4516 1-218-941-81 RES-CHIP 1/16W R4364 1-218-990-81 SHORT CHIP R4517 1-218-961-11 RES-CHIP 4.7K...
  • Page 143 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4571 1-218-990-81 SHORT CHIP R4630 1-218-990-81 SHORT CHIP R4572 1-218-951-11 RES-CHIP 1/16W R4631 1-218-990-81 SHORT CHIP R4573 1-218-951-11 RES-CHIP 1/16W R4632 1-218-990-81 SHORT CHIP R4574 1-208-699-11 METAL CHIP 4.7K...
  • Page 144 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4826 1-218-965-11 RES-CHIP 1/16W R4882 1-218-941-81 RES-CHIP 1/16W R4827 1-218-965-11 RES-CHIP 1/16W R4883 1-218-941-81 RES-CHIP 1/16W R4829 1-218-990-81 SHORT CHIP R4884 1-218-941-81 RES-CHIP 1/16W R4831 1-220-884-81 METAL CHIP 0.50% 1/16W...
  • Page 145 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5002 1-218-949-11 RES-CHIP 1/16W R5060 1-218-941-81 RES-CHIP 1/16W R5003 1-218-937-11 RES-CHIP 1/16W R5061 1-218-941-81 RES-CHIP 1/16W R5005 1-218-937-11 RES-CHIP 1/16W R5062 1-218-941-81 RES-CHIP 1/16W R5006 1-218-990-81 SHORT CHIP...
  • Page 146 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5141 1-218-849-11 METAL CHIP 1.2K 0.50% 1/10W R5200 1-218-965-11 RES-CHIP 1/16W R5142 1-218-935-11 RES-CHIP 1/16W R5202 1-218-973-11 RES-CHIP 1/16W R5143 1-218-990-81 SHORT CHIP R5203 1-218-965-11 RES-CHIP 1/16W...
  • Page 147 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5341 1-218-933-11 RES-CHIP 1/16W R5423 1-218-937-11 RES-CHIP 1/16W R5342 1-218-933-11 RES-CHIP 1/16W R5424 1-218-937-11 RES-CHIP 1/16W R5343 1-218-937-11 RES-CHIP 1/16W R5425 1-218-965-11 RES-CHIP 1/16W R5344 1-218-933-11 RES-CHIP...
  • Page 148 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5487 1-218-933-11 RES-CHIP 1/16W R5655 1-218-933-11 RES-CHIP 1/16W R5488 1-218-929-11 RES-CHIP 1/16W R5656 1-218-965-11 RES-CHIP 1/16W R5489 1-218-965-11 RES-CHIP 1/16W R5657 1-218-933-11 RES-CHIP 1/16W R5490 1-218-965-11 RES-CHIP...
  • Page 149 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5822 1-218-990-81 SHORT CHIP RB3602 1-234-710-21 RES, CHIP NETWORK 47X8 (3816) R5823 1-218-965-11 RES-CHIP 1/16W RB3603 1-234-711-21 RES, CHIP NETWORK 22X8 (3816) R5825 1-218-965-11 RES-CHIP 1/16W RB3604...
  • Page 150 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB5011 1-234-785-21 RES, CHIP NETWORK 100X8(3816) RB5319 1-234-371-21 RES, NETWORK 47 (1005X4) RB5012 1-245-943-21 RES, CHIP NETWORK 68X8 (3816) RB5320 1-234-371-21 RES, NETWORK 47 (1005X4) RB5013 1-245-943-21...
  • Page 151 RES, CHIP NETWORK 22KX8 (3816) RB5503 1-234-881-21 RES, CHIP NETWORK 22KX8 (3816) A-1197-882-B D1 BOARD, COMPLETE RB5800 1-234-710-21 RES, CHIP NETWORK 47X8 (3816) (KDL-40XBR2 ONLY) RB5801 1-234-710-21 RES, CHIP NETWORK 47X8 (3816) 2-580-592-01 SCREW, +PSW M3X8 RB5802 1-234-710-21 RES, CHIP NETWORK 47X8 (3816)
  • Page 152 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 153 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 154 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 155 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 156 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 157 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 158 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 159 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6792 1-249-417-11 CARBON 1/4W R6938 1-218-833-11 METAL CHIP 0.50% 1/10W R6793 1-216-809-11 METAL CHIP 1/10W R6939 1-218-833-11 METAL CHIP 0.50% 1/10W R6794 1-216-797-11 METAL CHIP 1/10W R6940...
  • Page 160 KDL-40XBR2/46XBR2 D2 D3 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 161 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 162 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 163 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 164 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 165 KDL-40XBR2/46XBR2 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 166 KDL-40XBR2/46XBR2 G1 H1 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 167 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR DIODE R3000 1-218-670-11 METAL CHIP 0.50% 1/10W D3200 6-501-502-01 DIODE FR5366X R3001 1-218-672-11 METAL CHIP 0.50% 1/10W D3201 6-500-672-11 DIODE TLRMHGH48M (SONY) R3002 1-218-678-11 METAL CHIP 0.50% 1/10W...
  • Page 168 KDL-40XBR2/46XBR2 H4 H5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3213 1-216-833-11 METAL CHIP 1/10W C1310 1-164-937-11 CERAMIC CHIP 0.001µF 10% R3214 1-216-839-11 METAL CHIP 1/10W C1315 1-165-989-11 CERAMIC CHIP 10µF 6.3V R3215 1-216-821-11 METAL CHIP...
  • Page 169 KDL-40XBR2/46XBR2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES VARISTOR CHIP R1331 1-218-990-81 SHORT CHIP R1332 1-218-941-81 RES-CHIP 1/16W DV1301 1-805-774-21 VARISTOR, CHIP R1333 1-218-990-81 SHORT CHIP R1334 1-218-990-81 SHORT CHIP ON BOARD CONTACT R1343 1-218-929-11...
  • Page 170 X-2055-089-2 (Support Belt) LOCK ASSY, RUDDER 2-696-913-01 TRAY A-1212-258-A QM BOARD, COMPLETE (KDL-40XBR2 ONLY) Due to the complexity of this board, performing component level fi eld 2-691-384-01 TRAY repairs is not recommended. If service is required, complete board (KDL-46XBR2 ONLY) replacement is the preferred repair method.
  • Page 171 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES MISCELLANEOUS 2-673-578-12 COVER, STAND (WHITE) (KDL-40XBR2 ONLY) 1-833-524-11 CORD (WITH CONNECTOR) 2-673-578-22 COVER, STAND (BLACK) 3-682-691-00 NUT, WASHER HEXAGON (KDL-40XBR2 ONLY) 2-580-615-01 SCREW, +K M4X6 2-673-578-32 COVER, STAND (RED)

  • Page 172: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
  • Page 173 In an effort to reduce the size of this pdf Þ le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

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