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Aimco UTM–1500 Instruction Manual

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Fastening Counter
UTM – 1500
Instruction Manual
(Software Version 1.06)
PO Box 16460, Portland OR 97292-0460 • 800-852-1368 • Fax 800-582-9015
www.aimco-global.com

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  • Page 1 Fastening Counter UTM – 1500 Instruction Manual (Software Version 1.06) PO Box 16460, Portland OR 97292-0460 • 800-852-1368 • Fax 800-582-9015 www.aimco-global.com...

  • Page 2: Table Of Contents

    Table of Contents Safety Precautions ..............................3 （１） Shut-off Tool (TM)..........................7 Exterior Features..............................11 （１） Front Side.............................11 （２） Back Side..............................13 Functions ................................14 Settings................................. 15 S E T U P ................................16 AUTOMATIC SET UP (automatic setting) ......................25 TIMER .................................. 26 TERMINAL ALLOCATION（Terminal Block Input/Output Alternatives）...

  • Page 3: Safety Precautions

    Safety Precautions You should first read this manual thoroughly and become familiar with this System and safety precautions before installing, operating, servicing and inspecting it. Take note that two different signs; “DANGER” and “CAUTION”, are used in this Manual according to the degree of seriousness and urgency. ：...
  • Page 4 ◆Wiring Danger ●Be sure to turn OFF the mains prior to wiring to avoid an electric shock or a fire. ●Make sure that cords and outlets are properly grounded to avoid an electric shock or a fire. ●Carry out wiring after you installed Controller to avoid an electric shock or a fire. ●Wiring must be carried out by an expert electrician to avoid an electric shock or a fire.
  • Page 5 Caution ●Make settings within the confines of the prescribed operating range to avoid personal injury and burns. ●Perform operations in safe surroundings while keeping proper footing. Avoid poor postures to prevent danger. ● Perform operations with extra care. Operations in a careless and inappropriate manner and/or long-duration operation is prohibited to avoid personal injury or work-related diseases.
  • Page 6 Specifications Items Particulars Power Source AC100~240V±10% adaptable Power 40VA Consumption Outer Dimension 210 (W) x 100 (H) x 200 (D) mm Connector Type： about 2.03 kg Weight Pressure Sensor On-board Type: about 2.05 kg 2-digit digital display Indication：Remaining count number (“WORK No.” at the time of setting value inputting) Display LCD 20 characters×４...

  • Page 7: １）Shut-Off Tool (Tm)

    Tool Connection ・Make the length of TM Signal air hose between Tool and Pressure Sensor (external pressure sensor/main body incorporated sensor) or Air-electric Relay as short as possible. A lengthy air hose may sometimes cause a delay in detecting pneumatic pressure fluctuations or hinder correct detection.
  • Page 8 ③When using UTM-1500 (PS) Attach TM Signal air hose to Coupler at the controller’s back Pressure Sensor Incorporated Type UTM-1500 (PS) Polyurethane tube TP-4 Hose joint, or Quick exhaust ④When using Air-electric Relay Speed Controller AS100F-04 （Part Code：909-449-0） Air-electric Relay Assembly （Part Code：909-851-0）...
  • Page 9 （２）TM Type Tool ①When using UTM-1500 (RA-CN) External Pressure Sensor Assembly （Part Code：878-845-1） Pressure Sensor Cable Assembly (5m) （ Part Code： 910-820-0） Pressure Sensor Cable Assembly (10m) (Part Code: 910-821-0) Connector incorporated, with-a-rack type UTM-1500 (RA-CN) ②In the case of without a rack Polyurethane tube：TP-4 Solenoid Valve CP (VP542) （Part Code：909-749-0）...
  • Page 10 （３）Standard Tool ①When using UTM-1500 (RA-PS) Pressure sensor incorporated, with-a-rack type UTM-1500 (RA-PS) Air pressure signal output from Solenoid Valve’s back goes to Pressure Sensor ②When using UTM-1500 (CN) Pressure Sensor Cable Assembly (5m) （ Part Code： 910-820-0） Pressure Sensor Cable Assembly (10m) （...

  • Page 11: Exterior Features

    Exterior Features （１）Front Side ４ ３ ＪＵＤＧＥ ２ ６ Ｎ Ｏ Ｋ ＯＫ １ ５ ７ ①Power Switch ｜：ON ○：OFF ②Power Lamp（green） The green LED lamp lights up when the power switch is turned ON. ③Buzzer The volume of fastening recognition, NOK and Key Operation sound can be adjusted each independently.
  • Page 12 ⑤2-digit, 7-segment LED Display Remaining fastening number will be indicated. （”WORK No.” will be indicated if “on a WORK No. basis setting” has been specified on MENU screen.） ⑥LCD (20-digit x 4 lines) Display ＷＯＲＫ Ｎｏ．1 Ｐ１：● Ｐ２：○ Ｐ．ＶＡＬＵＥ： ０．３５ＭＰａ ＯＫ...

  • Page 13: ２）Back Side

    （２）Back Side ２ ３ ６ １ ４ ５ ①Terminal Block（detachable） Wiring to Input Terminal must be under no-voltage conditions. Wiring to Output Terminal must be less than DC24V. Always use Y-shape or round crimp-style terminals when wiring. ②Sensor Cable coupling connector (Pressure Sensor can be installed with the connector removed.） ③ANALOG OUT Analog signals will be output from Pressure Sensor.

  • Page 14: Functions

    Functions Self-Diagnosis Function Self-diagnosis function will run in the main system at power-on. Software version will be displayed on the second line of LCD display during self-diagnosis. UTM-1500 Ver.1.04 URYU Self-Diagnosis Memory Function Up to 1,500 fastening data can be saved. Zero Adjustment There are cases where sensor output voltage shows a bit different voltage from 0V even though the pressure sensor is under free of pressure conditions.

  • Page 15: Settings

    Settings Self-diagnosis function will run at power-on. Operation Mode will start when no faulty condition has been detected during the course of Self-diagnosis. Pressing for more than 3 seconds under Operation Mode will start MENU screen and then Program Mode will be initiated. You may change setting values under Program Mode.

  • Page 16: S E T U P

    ＳＥＴ ＵＰ Function Setting ＊ ＊ ＊ ＳＥＴ ＵＰ ＊ ＊ ＊ ＴＯＯＬ： ＳＨＵＴ－ＯＦＦ ＴＹＰＥ ＳＥＮＳＯＲ ： ＮＯ ＤＩＳＰＬＡＹ ＢＬＯＷ ＳＴＡＲＴ：０．１０ ＭＰａ ＳＨＵＴ－ＯＦＦ： ０．３０ ＭＰａ ＰＵＬＳＥ ＬＶ： ０．０００ ＭＰａ ＣＵＴ ＰＵＬＳＥ Ｎｏ．： ０ ＵＰＰＥＲ ＰＵＬＳＥ Ｎｏ．： ０ ＬＯＷ ＰＵＬＳＥ Ｎｏ．： ０...
  • Page 17 BLOW START/LEVER ON [Mpa]（Blow Start Pressure/ Fastening Start Pressure） ・Measurement Start Pressure Initial Value Shut-off Tool : 0.10 TM Type Tool : 0.10 Standard Tool : 0.50 Setting Range 0.00~1.00 ・When using Shut-off Tool, the corresponding name will be BLOW START, and set a pressure value to effect Tool blow detection.
  • Page 18 UPPER PULSE No. (Upper Pulse Number) Setting Range : 0~999 Initial Value ・This is the upper limit for pulse number judgment. When the pulse number measured stepped across the preset number, Pulse HIGH NOK will result. ・This setting is common among WORK No. 1~4. ・In the case of 0 setting, pulse number upper limit judgment will not be performed.
  • Page 19 L. CONTR. (Fastening Number Count Operation Mode Selections) Initial Setting : LS1 ・Select Line Control Mode to be used during Fastening Number Count. ・This setting is common among WORK No. 1~4. ・Note that QL Terminal accepts inputs outside the operating range particularly specified using this function.
  • Page 20 LS1・LS2 ・Fastening operation range will be defined. Operation will start (counting down ready condition) on LS1 input. ・When the preset fastening number is attained before LS2 input, fastening operation will finish. ・COUNT NOK judgment will be given when the preset fastening number is not attained at the time of LS2 input, and in this case, fastening operation will finish when COUNT OK condition resulted through NG handling operation.
  • Page 21 LS1+TIMER ・Fastening operation will start at the time of LS1 input, and the line control timer will also start. When the preset fastening number is attained, COUNT OK will result, and then LS1 input will be accepted only after COUNT OK terminal output (output duration time can be set by using COUNT OK output timer).
  • Page 22 Ｗ．ＳＥＬＥＣＴ ・Fastening operation will start upon ＷＯＲＫ ＳＥＬＥＣＴ １～４ input. ・When the preset fastening number is attained, Work No. specific COUNT OK will be output (output duration time can be set by using COUNT OK output timer). ・When the preset fastening number is not attained at the time of WORK switching input OFF condition, COUNT NOK will result.
  • Page 23 W. SEL. TIMING (WORK No. switching timing) Initial Setting : NO (without timing) ・This setting is common among WORK No. 1~4. Particulars NO (without timing) ・WORK No. switching will take effect immediately after WORK SELECT input condition has been changed. YES (with timing) ・The following timings will be interposed at the time of WORK No.
  • Page 24 KEY BZ VOL. (Buzzer Sound at Key Operation) Initial Value Setting Range : 0~5 ・This buzzer sounds to give operators power-on and/or key-in signals. 0: no sound 1: low-volume~5: high-volume ・This setting is common among WORK No. 1~4. ・Be sure to set to Level 5 when you use the low-tone buzzer. DISPLAY (LCD Display Selection) Select any of the following LCD display options to view under Operation Mode: Selections:...

  • Page 25: Automatic Set Up (Automatic Setting)

    AUTOMATIC SET UP (automatic setting) This Automatic Set Up function performs automatic pressure setting by utilizing the pressure variation obtained through Tool free running and practical fastening operation. （１）Tool Selection ＊ ＡＵＴＯＭＡＴＩＣ ＳＥＴ ＵＰ ＊ ■ＳＨＵＴ－ＯＦＦ ＴＭ ＴＹＰＥ ＮＯＮ－ＳＨＵＴ ＴＹＰＥ ①Select Tool you will use and press key.

  • Page 26: Timer

    TIMER ＊ ＊ ＊ ＴＩＭＥＲ ＊ ＊ ＊ ■ＩＮＩＴＩＡＬ．Ｅ．： ０ｍｓｅｃ ＣＹＣＬＥ．Ｅ．： ０ ｍｓｅｃ Ｌ．ＣＯＮＴＲ．： １００ ｓｅｃ ＷＡＲＮＩＮＧ ： ０ ｍｓｅｃ ＯＮ ： ７００ ｍｓｅｃ ＯＦＦ ： ８００ ｍｓｅｃ ＯＫ ： １０００ ｍｓｅｃ ＣＯＵＮＴ ＯＫ： １０００ ｍｓｅｃ １－ＰＵＬＳＥ ： １０．０ ｍｓｅｃ ＱＬ...
  • Page 27 ⑤ON [msec] (ON Timer) Initial Value Setting Range : 0~9999 ・This is on-a-WORK No. basis setting. ⑥OFF [msec] (OFF Timer) Initial Value Setting Range : 0~9999 ・This is on-a-WORK No. basis setting. ⑦OK [msec] (Fastening OK Output Timer) Initial Value : 1000 Setting Range : 0~9999（Output will be held up to the next fastening start point in the case of...

  • Page 28: Terminal Allocation（Terminal Block Input/Output Alternatives

    （Terminal Block Input/Output Alternatives） TERMINAL ALLOCATION (1) Choice among terminal block input alternatives ・Choose input signal alternatives for use in Input Terminal Block IN1~6. ・This setting is common among WORK No. 1~4. Initial Setting ＩＮ１：ＬＳ１ ＩＮ２：ＲＥＳＥＴ ＩＮ３：ＮＯＫ ＲＥＳＥＴ ＩＮ４：ＱＬ ＩＮ５：ＷＯＲＫ ＳＥＬＥＣＴ Ａ ＩＮ６：ＷＯＲＫ...

  • Page 29: Choice Among Terminal Block Output Alternatives

    (1) Choice among terminal block output alternatives ・Choose output signal alternatives for use in Output Terminal Block OUT1~5. ・This setting is common among WORK No. 1~4. Initial Setting ＯＵＴ１： ＣＯＵＮＴ ＯＫ ＯＵＴ２： ＣＯＵＮＴ ＮＯＫ ＯＵＴ３：ＯＫ （Fastening ＯＫ） ＯＵＴ４：ＮＯＫ （Fastening ＮＯＫ） ＯＵＴ５：ＢＵＺＺＥＲ...

  • Page 30: Wiring Diagnosis（Terminal Block Wiring Diagnosis

    ＷＩＲＩＮＧ ＤＩＡＧＮＯＳＩＳ（Terminal Block Wiring Diagnosis） Wiring diagnosis will be performed through monitoring input status of external wires mated to UTM-1500 Input Terminal Block and through Output Terminal Block forced output. ＷＩＲＩＮＧ ＤＩＡＧＮＯＳＩＳ １ ２ ３ ４ ５ ６ Ｖ ＩＮ ： ○ ○ ● ● ○ ○ ＯＵＴ：...

  • Page 31: M E M O R Y

    ＭＥＭＯＲＹ ＊ ＊ ＊ ＭＥＭＯＲＹ ＊ ＊ ＊ ■ＷＯＲＫ ： １（１２５） ＤＩＳＰＬＡＹ ： ＤＡＴＡ ＥＲＡＳＥ ： １ ＷＯＲＫ Make a choice among 1, 2, 3, 4, and ALL alternatives by using keys and specify WORK No. to call up on DISPLAY column. When ALL is selected, data pertaining to WORK 1~4 will be displayed altogether.

  • Page 32: Tool Management（Tool Management

    Ｔｏｏｌ ｍａｎａｇｅｍｅｎｔ（tool management） This function is specifically designed to notify operators of Tool maintenance timing, and when the preset Cycle Count or Cumulative Count has been attained, the timing will be notified through the means of LCD display, Buzzer and Terminal Block output. Cycle Count : Current total fastening number of Tool now in use.
  • Page 33 : Cumulative Pulse 1 ＰＵＬＳ．ＮＯＳ．１ : Cumulative Pulse 2 ＰＵＬＳ．ＮＯＳ．２ Setting Range : 0~9999999 pulses You must make setting PULS. NOS. 1 <PULS. NOS. 2. Making a check of Tool at PULS. NOS. 1timing and exchanging Tool at PULS. NOS. 2 timing is one example of use of this setting. There are times when pulse detection is impossible depending on Tool types and the working conditions and/or according to the distance between Tool and Pressure Sensor.

  • Page 34: 3 ) Cumulative Count

    （３）ＣＵＭＵＬＡＴＩＶＥ ＣＯＵＮＴ Current Cycle Count and Cumulative Pulse Number Display and Clear: ＊ ＣＵＭＵＬＡＴＩＶＥ ＣＯＵＮＴ ＊ ■ＣＹＣ．ＣＯＵＮＴ ： ３００００ ＰＵＬＳ．ＮＯＳ． ： ２０００００ ＣＬＥＡＲ : Current cycle count ＣＹＣ．ＣＯＵＮＴ : Current cumulative pulse number ＰＵＬＳ．ＮＯＳ． : Cycle count and cumulative pulse number clearing ＣＬＥＡＲ...

  • Page 35: Pressure Value Setting

    Pressure Value Setting Pressure value setting without using Automatic Setting Function （１）In the case of Shut-off Tool (TM) ・Connect Tool in the first place key for more than 3 seconds and start “MENU” screen. ・Touch ・Set TOOL to SHUT-OFF TYPE on “SET UP” screen. ・Then, select “SENSOR”.
  • Page 36 AIMCO CORPORATE HEADQUARTERS AIMCO CORPORATION DE MEXICO SA DE CV 10000 SE Pine Street Ave. Cristobal Colon 14529 Portland, Oregon 97216 Chihuahua, Chihuahua. 31125 Mexico Phone: (503) 254–6600 Phone: (01-614) 380-1010 Toll Free: 1-800-852-1368 Fax: (01-614) 380-1019 AIMCO CHINA AIMCO SPAIN Room 607, No.

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