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Summary of Contents for Emhart pop nut pnt800a
- Page 1 POP NUT ™ Tool PNT800A Maintenance Manual...
- Page 2 Page intentionally blank Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
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Page 3: Table Of Contents
Introduction...............................6 Specifications ............................8 Tool Set Up...............................9 Stroke Adjustment ..........................10 Operation..............................12 PNT800A Diagram ..........................16 Parts List ..............................18 Maintenance and Testing........................20 Troubleshooting............................26 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 3... -
Page 4: Safety Instructions
If damaged, stop use immediately and have the tool repaired or replaced. 5. This tool is not designed for use in explosive atmospheres. Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 5: Tool Parts
DPN907-006 Cap screw M4 X 20 DPN277-179 POP NUT Mandrel Release FG2245 Operating Instructions FG2244 Maintenance Manual FG2222 Warranty Card Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 5... -
Page 6: Introduction
Φ 6.1 PNT600-01-6P M6×1.0 M8×1.25 PNT800A-8 PNT600-02-8 Φ 8.1 PNT600-01-8 M8×1.25 M10×1.5 PNT800A-10 PNT600-02-10 Φ 10.1 PNT600-01-10A M10×1.5 M4,M5,M6 PNT800A Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 7 PNT600-02-10P Φ 10.1 PNT600-01-10P M10×1.5 * Refer to the Maintenance and Testing section for details of Nosepiece and Mandrel replacement. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 7...
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Page 8: Specifications
Shell Telus Oil C68 Idemitsu Daphne Hydro 68A Cosmo Cosmo Olpas 68 Esso Telesso 68 Nisseki FBK RO68 Mitsubishi Diamond Lube RO68 (N) Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 9: Tool Set Up
Also make sure the hose material is suitable for the operating environment (i.e. oil proof, wear and abrasion resistance etc.). *For details, refer to a hose manufacturer's catalog. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 9... -
Page 10: Stroke Adjustment
S and S Re-adjust the stroke as necessary. (Figure 5-4) Stroke S Figure 5-4 Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 11 − t graph. indicated in S Example: POP NUT No. ６２５ Maximum thickness: 2.5mm Thread size: M6×1.0 Work piece thickness Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 11...
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Page 12: Operation
If the POP Nut is not fully threaded, the setting stroke will be shortened by the gap between the head of the POP Nut and the nosepiece. NOT OK Figure 6-2 Page 12 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 13 (1) Fit the flange of the POP Nut flat against the base material. Figure 6-5 (2) Do not tilt the tool. The tool must be perpendicular to the workpiece. Figure 6-6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 13...
- Page 14 Rotate Cap screw Pull Trigger While Control knob pressing Nose housing Lock pin holder Figure 6-8 Figure 6-9 Figure 6-10 Page 14 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
- Page 15 POPNuts smoothly. If you continue to use the tool in this condition, it will become increasingly difficult to mount POP Nuts and the Mandrel and internal parts will wear out prematurly. Figure 6-11 Figure 6-12 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 15...
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Page 16: Pnt800A Diagram
PNT800A Diagram Page 16 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 17 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 17...
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Page 18: Parts List
Parts List Item Part No. Description Item Part No. Description PNT600-01-6 Mandrel M6 PNT600-39 Truss Head Screw PNT600-02-6 Nose Piece M6 PNT800-02 Chamber PNT600-03 Lock Nut PNT600-41A R Joint Adapter PNT600-04A Nose Housing DPN900-021 O-Ring DPN277-001 Spin Pull Head Case PNT600-43 R Joint Spacer DPN277-002... - Page 19 POP NUT Mandrel DPN277-179 PNT600-105 Washer Release DPN900-044 O-Ring See table 2-2 for additional Mandrels and Nosepieces PNT600-107 O-Ring Holder DPN900-045 O-Ring Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 19...
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Page 20: Maintenance And Testing
Pull the Lock Pin Holder in with your finger while turning the Mandrel counter clockwise to remove it for replacement. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 20... - Page 21 Thread the Nosepiece all the way into the Nose housing. • Screw the Closed End POP Nut onto the Mandrel until it stops Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 21...
- Page 22 Use the 1.5mm hexagonal wrench to loosen the lock screws of the Control Knob and the Control Nut and remove them from the T Valve Push Rod (Figure 7-11). Page 22 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
- Page 23 Note: If Control Nut is not set to around 10 mm, the T Valve and Control Nut could break. Note: Don't loosen the lock screw of the Control Knob as this would disturb the stroke (Figure 7-14). Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 23...
- Page 24 Pour the oil in until its surface is level with the backup ring (Figure 7-18). Back up ring Penta seal Figure 7-17 Figure 7-18 Page 24 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
- Page 25 (Figure 7-22). Finally, adjust the setting stroke correctly for desired POP Nut (Refer to the “Stroke Adjustment” section). Figure 7-22 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 25...
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Page 26: Troubleshooting
Tool Setup incomplete. compressed air supply. • 15. Too little hydraulic oil. Maintenance Recharge hydraulic oil. and Testing subsection 4 Page 26 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 27 28. The position of Control Maintenance Adjust the total length of knob is not correct. and Testing the Control Knob subsection 3 assembly. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 27...
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Page 28: Safety Data
Store in a cool, dry place with adequate ventilation. Keep away from open flames and high temperatures. Page 28 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 29: Ec Declaration Of Conformity
Following the provisions of the Machine Directive 98/37/EEC which replaces Directive 89/392/EEC and its amending Directives 91/368/EEC, 93/44/EEC and 93/68/EEC. Signed: ____________________________________ Eymard Chitty, Vice President, R&D Birmingham October, 2006 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 29... - Page 30 NOTES Page 30 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
- Page 31 NOTES Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 31...
- Page 32 Fax. +46 19 260038 United Kingdom 177 Walsall Road Perry Barr Birmingham, B42 1BP United Kingdom Tel. +44 (0) 121 331-2460 Fax. +44 (0) 121 356-1598 Visit our website at http://www.emhart.com ©2007 Emhart Teknologies Form No. FG2244 Rev. 1 (5/07)
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