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TrailMaster MID XRX Setup Instructions
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TrailMaster MID XRX Setup Instructions

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TrailMaster MID XRX
Set up instruction
Version: 1.0
2011/9/01
This set up instruction guides our customer to set up the go kart TrailMaster MID XRX step
by step to ensure a correct assembly for safe driving.

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Summary of Contents for TrailMaster MID XRX

  • Page 1 TrailMaster MID XRX Set up instruction Version: 1.0 2011/9/01 This set up instruction guides our customer to set up the go kart TrailMaster MID XRX step by step to ensure a correct assembly for safe driving.
  • Page 2 MID XRX Set up instruction Check the components after opening the box. 1.1 Battery (pic. 1): type 12N9-BS (12V9Ah), includes one battery, one battery liquid, two bolts and nuts for installation. Pic. 1 1.2 One set of front fenders for left and right (pic. 2)
  • Page 3 MID XRX Set up instruction 1.3 One set of rear fenders for left and right (pic.3) Pic. 3 1.4 One set of Bikini Top and two foam paddings (pic.4) Pic.4...
  • Page 4 MID XRX Set up instruction 1.5 One sport steering wheel (pic.5) Pic.5 1.6.1 one standard parts package, one manual, one flag, one battery cover, one battery strap, one battery lower cushion, four hub coves, plastic fixing bolt and nut for flag, 5 cable bundles and one steering bolt cover (pic.6)
  • Page 5 MID XRX Set up instruction 1.6.2 In the standard parts package: 14 bolts M8x50, 2 cotter pins 3X40, 2 cotter pins 2.5X25, 20 R-washers, 6 self-locking nuts M8 (pic.7) Pic.7 1.7 Two head rests (pic.8) Pic.8...
  • Page 6 MID XRX Set up instruction 1.8 Two bar cages (pic. 9) Pic.9 1.9 One top cross bar preassembled with tube seats (pic.10) Pic.10 1.10 Two side bars for left and right side with tube seats (pic. 11) Pic.11...
  • Page 7 MID XRX Set up instruction 1.11 One top cross bar with tube seats (pic.12) Pic.12 1.12 front wheels left and right; rear wheels left and right (pic.13) Pic.13...
  • Page 8 MID XRX Set up instruction Assembly 2.1 Assemble the rear shocks (pic.14): take down the bolts from the shocks, lift the rear swing arm to let the top of shock into the fixing seats of frame, use 37-44NM torque to fix the shocks attached the frame.
  • Page 9 MID XRX Set up instruction 2.3 Assemble the front wheel (pic.16): Take off the nut M12x1.5 and Φ 12 washer from the rear axle. Raise up the front part and set up the rear wheel onto the rear axle, screw the washer and nut screw tightly with 55-62NM, cover the hub cover.
  • Page 10 MID XRX Set up instruction Pic.18 2.6 Assemble the head rest (pic.19): Insert the assembly bars of head rest into the mount holes of seat. Pic.19 2.7 Assemble the long bar cages (pic.20): put two sides of long bar cages onto the connection rods on frame and rear cargo rack fixing with bolt M8x50, R-washer and M8 nut.
  • Page 11 MID XRX Set up instruction 2.8 Assemble the side bar (pic.21): Put one side of side bar attaching the long bar cage, connect the side bar and the long bar cage together with bolt M8x50, R-washer, screw the bolts 3 turns. Connect another side of side bar onto the connection rod of frame with R-washer, bolt M8x50 and bolt.
  • Page 12 MID XRX Set up instruction 2.10 Assemble the roof rack bars (pic.23): fix the rear cross bar with long bar cage together using bolt M8x50 and R-washer. Pic.23 2.11 Screw on the bolts from step 2.6 to 2.10 with torque 22-29NM.
  • Page 13 MID XRX Set up instruction 2.14 Install the battery, battery cover: put the battery liquid into the battery body, close the battery cover. Put the cushion plate into the battery mount box. Connect the battery wires to the battery poles “+ to +; - to –”, cover them. Put the wired battery...
  • Page 14 MID XRX Set up instruction Before driving please read the user manual of TrailMaster Go-kart MID XRX carefully, you will be given with important safety information and advices. Thanks a lot for choosing TrailMaster Go-kart MID XRX. For more other products of TrailMaster, please visit www.bvpowersports.com...