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O'Donnell Z01T Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS
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Summary of Contents for O'Donnell Z01T

  • Page 1 ASSEMBLY INSTRUCTIONS ®...

  • Page 2: Warranty

    • O’Donnell ® guarantees this kit to be free from defects in both To return your Z01T for repairs covered under warranty you should material and workmanship at the date of purchase. O’Donnell will send your truggy to: warranty this kit for 90 days after the purchase date. O’Donnell will repair or replace, at no charge, the incorrectly made part.

  • Page 3: Safety Precautions

    • Model engine fuel is fl ammable and when ignited has a fl ame that is diffi cult to see. Avoid sparks, fl ames, smoking, or any • Do not operate the Z01T near people. Spectators should be other ignition source when fuel is near.

  • Page 4: Required Accessories

    REQUIRED ACCESSORIES Servo High Torque Steering Servo Receiver Transmitter 5-Cell Receiver Hump Pack Glow Plug (and spares) Engine Tires Header & Pipe Tire Inserts...
  • Page 5 REQUIRED TOOLS & TRACK EQUIPMENT Fuel Diff, Shock & Air Filter Oils Threadlock CA Tire Glue Bottle Clutch Tool Snap Ring Pliers Fuel Flywheel Hobby Wrench Knife 3.0mm Hex 2.5mm Hex 2.0mm Hex 1.5mm Hex Wrench Wrench Wrench Wrench 4-Way Wrench Body Scissors...
  • Page 6 DIFF HOUSING HARDWARE Front/Rear (x2) Make sure the bearing is fully seated on the diff housing. (x3) 8x16mm Bearing Apply a small amount of included grease to the O-ring before installing. Center (x1) This will help prevent damage to the O-ring when installing the drive joint.
  • Page 7 SPUR/DIFF GEARS HARDWARE Apply a small amount of the included grease to the O-ring before installing. This will help prevent damage to the O-ring when installing the drive joint. (x3) 8x16mm Bearing (x3) Diff Outdrive O-Ring Make sure the bearing is fully seated on the gear.
  • Page 8 CENTER DIFF MOUNTS IMPORTANT! IMPORTANT! The grooves for the diff HARDWARE bearings face inward. (x2) 3x8mm FH Screw Make sure the brake disc guides are interlocked with the diff (x4) mounts before installing. 4x14mm FH Screw MOUNT THE CENTER DIFF HARDWARE (x4) Large...
  • Page 9 BRAKE ACTUATOR & FUEL FILTER MOUNT HARDWARE (x4) 3x35mm BH Screw IMPORTANT! IMPORTANT! Mount the fuel fi lter mount to the center upper brace before installing the center upper brace to the center diff mounts. (x2) 5x8mm Flanged Bearing IMPORTANT! IMPORTANT! Make sure the brake actuators move (x2)
  • Page 10 REAR DIFF JOINT HARDWARE (x2) 4x14mm FH Screw IMPORTANT! IMPORTANT! Place a small amount of the included (x2) black grease around the outside of the bushing before installing. 8x16mm Bearing (x1) Make sure the bearings are fully seated in the case. 5x5mm Set Screw (x2)

  • Page 11: Rear Shock Tower

    REAR SHOCK TOWER HARDWARE (x2) 4x14mm FH Screw (x4) 3x14mm FH Screw (x2) 3x14mm BH Screw REAR OUTDRIVES HARDWARE (x2) Wheel Hub Pin (x4) 8x16mm Bearing (x2) Place the O-ring in the 5x5mm Set Screw groove after installing Make sure the bearings are the wheel hub pin.
  • Page 12 REAR UPPER LINK Notched link end faces up for HARDWARE wheel clearance. (x2) 3x25mm BH Screw (x2) 3x6mm BH Screw (x4) Standard Rod End Ball (x2) 3mm Washer (x2) 3x18mm SH Screw (x4) 3mm Lock Nut Secure the hinge pin in place with the 3x6mm BH screw.
  • Page 13 REAR SWAYBAR HARDWARE (x4) 2.5x8mm SH Screw IMPORTANT! IMPORTANT! There are three sizes of swaybars and swaybar bushings. Be sure to use the correct bushing with its corresponding swaybar. Rear Swaybar Bushing Soft .093" OD ........Small Medium .100" OD ...... Medium The swaybar Firm .105"...

  • Page 14: Rear Suspension

    REAR SUSPENSION HARDWARE (x4) 4x12mm FH Screw Make sure the tabs on the bottom of the gearbox key into the chassis. Install a 2mm dogbone spacer inside the drive cup Position the gasket of the center differential. between the gearbox and chassis.

  • Page 15: Front Suspension Arms

    FRONT DIFF HOUSING HARDWARE IMPORTANT! IMPORTANT! Place a small amount of the included (x1) black grease around the outside of the 5x5mm Set Screw bushing before installing. (x2) Pinion Shaft Shim (x2) 8x16mm Bearing (x2) Make sure the bearings are 4x14mm FH Screw fully seated in the diff housing.

  • Page 16: Front Shock Tower

    FRONT SHOCK TOWER HARDWARE (x4) 4x14mm FH Screw Bushing A (x2) (centered) 3x14mm BH Screw (x4) Make sure the bushings are fully 3x14mm FH Screw seated in the shock tower. (x2) 3x25mm SHCS LEFT & RIGHT FRONT STEERING BLOCKS HARDWARE 10°...

  • Page 17: Front Suspension

    FRONT SUSPENSION HARDWARE (x2) 3x6mm BH Screw (x2) Outer Lower Front Hinge Pin FRONT UPPER LINKS HARDWARE Actual Size 10mm (x2) 3x25mm BH Screw 3x10mm FH (x6) 3x10mm FH Screw (x2) Standard Rod End Ball (x6) 3mm Lock Nut Make sure to use the correct part.

  • Page 18: Steering Assembly

    STEERING ASSEMBLY Actual Size HARDWARE (x3) 3mm Lock Nut 66mm (x1) 3x16mm FH Screw (x4) Trim this edge if 6x10mm Bearing there is interference (x2) at full steering. 3x14mm FH Screw Note the direction (x1) of the arms. Shock End Ball (x4) Standard Rod End Ball...

  • Page 19: Front End

    FRONT CHASSIS BRACE HARDWARE (x2) 3x8mm FH Screw 3x8mm FH (x2) 3x16mm BH Screw (x2) Standard Rod End Ball FRONT END HARDWARE (x2) 4x12mm FH Screw Make sure the dogbone is placed under the steering rack bar. Position the gasket between the gearbox and chassis.
  • Page 20 FRONT SWAYBAR HARDWARE (x4) 2.5x8mm SH Screw The swaybar goes over the axles. IMPORTANT! IMPORTANT! There are three sizes of swaybars and swaybar bushings. Be sure to use the correct bushing Install the correct swaybar with its corresponding swaybar. bushings onto the swaybar. Front Swaybar ......Bushing Soft .093"...

  • Page 21: Front Bumper

    FRONT BUMPER Steering Link Adjustment Washers HARDWARE 5° Hub (not included) ..... 0 10° Hub (included) ......3 15° Hub (not included) ....6* (x2) * 4 at knuckle, 2 under steering rack bar. 3x18mm BH Screw (x2) Make sure the steering 3mm Lock Nut link is mounted on top of the knuckle arm.

  • Page 22: On/Off Switch

    THROTTLE SERVO HARDWARE (x4) 3x16mm FH Screw Note orientation of the servo. (x4) (Servo not included.) 3mm Countersunk Washer Spacer Servo Type Spline Adapter Spacer Airtronics/Sanwa ....23T ..... 3mm* Futaba/DuraTrax .....25T ..... 3mm* Hitec/Hobbico ....24T ..... 1mm* KO Propo ......23T ..... 2mm* JP Propo ......23T .....
  • Page 23 SERVO TRAY POSTS HARDWARE (x2) 3x8mm FH Screw (x4) 3x10mm FH Screw SERVO TRAY HARDWARE (x2) 3x8mm FH Screw (x2) 3x10mm FH Screw...
  • Page 24 SERVO LINKAGES HARDWARE (x1) THROTTLE LINKAGE BRAKE LINKAGES Pivot A 3x14mm BH Screw Threadlock on all set screws. (x1) Ball End 37.5mm Pivot B (x1) 3mm Lock Nut 19.25mm (x1) 3x16mm BH Screw 3x10mm BH 3x16mm BH (x1) 3x10mm BH Screw Do not overtighten these screws.
  • Page 25 RECEIVER HARDWARE ® We recommend using Velcro secure the battery and receiver (x1) to the radio box. 3x6mm BH Screw Route the receiver antenna wire through the antenna grommet in the side of the receiver box and into the antenna tube. Secure the antenna tube to the radio box using a 3x6mm BH screw.

  • Page 26: Side Guards

    TUNED PIPE MOUNT HARDWARE (x1) 4x4mm Set Screw (x1) 4x12mm FH Screw Depending on which pipe and header are used, you may need to cut the end of the pipe mount wire to fi t. 4x12mm FH SIDE GUARDS HARDWARE (x8) 3x10mm FH Screw...

  • Page 27: Engine Mount

    ENGINE MOUNT HARDWARE (x4) 4x12mm FH Screw (x4) 4x10mm SH Washer Screw (x4) 4mm Lock Nut IMPORTANT! IMPORTANT! Use threadlock on all four 4x10mm SH washer screws. FLYWHEEL ENGINE SOLD SEPARATELY! ENGINE SOLD SEPARATELY! Make sure the collet is all the way on the engine’s crankshaft before installing the fl...
  • Page 28 CLUTCH HARDWARE (x2) 5x10mm Bearing (x4) Clutch Shim (x1) 3mm SH Screw with Washer Shim the clutch bell to allow minimal end play. The number of shims may vary. HEADER & PIPE HEADER AND PIPE ASSEMBLY HEADER AND PIPE ASSEMBLY SOLD SEPARATELY! SOLD SEPARATELY!

  • Page 29: Engine Installation

    ENGINE INSTALLATION HARDWARE (x4) 3x14mm SH Screw Place a strip of paper between the spur and clutch bell to help properly set the gear mesh. Once the gear mesh is set, remove the paper. THROTTLE LINKAGE Snap the throttle linkage ball end onto the carb arm.
  • Page 30 SHOCK SHAFT IMPORTANT! IMPORTANT! HARDWARE Thoroughly clean screws of oil before applying threadlock. (x4) 2.5mm Washer 2-56x1/4" Button Head Screw (x4) 2.5mm Washer 3mm Washer IMPORTANT! IMPORTANT! Make sure the snap ring is securely seated in the groove. (x4) Note: Make sure the 3mm Washer (Silver) spacer fi...

  • Page 31: Shock Oil

    SHOCK OIL HARDWARE (x4) Shock End Ball Fill the shock body with shock oil (with shock shaft fully extended, oil level should be just below Be careful not to the top of the shock damage the shock body). Gently work shaft when installing the shaft up and down the shock ends.

  • Page 32: Front Shock Installation

    SHOCK BOOT AND SPRING Install the shock boot over the shock end and secure it in place on the shock body. Gently work the shock end out the bottom of the shock boot. The bottom of the shock boot should be fi...

  • Page 33: Rear Shock Installation

    REAR SHOCK INSTALLATION HARDWARE (x2) 3x20mm BH Screw (x2) 3mm Lock Nut (x2) 3mm Lock Nut FUEL TUBING Install fuel tubing as shown, making sure it is not close to any moving parts or kinked. (Fuel tubing not included.)

  • Page 34: Air Filter

    AIR FILTER HARDWARE Secure the air fi lter assembly to the air fi lter (x1) boot with one of the included tie straps. 3x8mm BH Screw Secure the air fi lter to IMPORTANT! IMPORTANT! the carb with one of Place the inner element into a small plastic the included tie straps.
  • Page 35 TIRE AND WHEEL INSTALLATION HARDWARE Tires and inserts sold separately. (x4) Wheel Nut BODY Trim body as shown.
  • Page 36 Copyright © 2009 ODOZ1010 for ODOC0125...

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