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HOLZTECH S3.0 Instruction Manual

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Panel saw
S3.0 / S2.5 / S1.6

INSTRUCTION MANUAL

DB&S MACHINES
4
Liniestraat 4
e
B-8650 Houthulst
Belgium
Tel.: (+32) (0)51/70.54.66
Fax: (+32) (0)51/70.54.67
E-mail: info@holztech.com

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Summary of Contents for HOLZTECH S3.0

  • Page 1: Instruction Manual

    Panel saw S3.0 / S2.5 / S1.6 INSTRUCTION MANUAL DB&S MACHINES Liniestraat 4 Tel.: (+32) (0)51/70.54.66 B-8650 Houthulst Fax: (+32) (0)51/70.54.67 Belgium E-mail: info@holztech.com...
  • Page 2 Holztech S3.0 S2.5 S1.6 INTRODUCTION Dear Client, We are pleased, that you have chosen for one of our products. This instruction manual is made exclusively for our clients. This handbook can give you all needed directions for a use without defect, serving the machine, maintenance and supply of spare parts.

  • Page 3: Table Of Contents

    Holztech S3.0 S2.5 S1.6 TABLE OF CONTENTS 1. Description of the machine 1.1 Purpose of use 2. Technical dates 2.1 Building plan 3. Safety prescriptions 4. Safety devices 5. Delivery form 6. Transport prescriptions 7. Preparing for first use 7.1 Cleaning 7.2 Building up...

  • Page 4: Description Of The Machine

    Holztech S3.0 S2.5 S1.6 1. Description of the machine The machine is a panel saw for wood and wood-like materials. This panel saw is, following the type, with different lenghts of sliding tables. (Panel saw, part 5) equipped, The saw blade (part 9) is adjustable in height and tiltable. As protections, there’s a riving knife (part 8) and a covering (part 3) with a connection for the dustcollector.
  • Page 5 Holztech S3.0 S2.5 S1.6 Building parts of the machine (picture 1) 1) Main corps 2) Main switch 3) Saw blade protections with possibility for the dustextraction 4) Retearable degree fence 5) Roller table (format table) 6) Working surface 7) Working surface enlargment 8) Riving knife 9) Saw blade max.

  • Page 6: Technical Dates

    Holztech S3.0 S2.5 S1.6 2. Technical dates Machine type S1.6 S2.5 S3.0 Table dimension part 6 800 x 500 mm 800 x 500 mm 1100 x 600 mm Roller table 1600 x 350 mm 2300 x 350 mm 3200 X 350 mm...

  • Page 7: Building Plan

    Holztech S3.0 S2.5 S1.6 2.1 Building plan S1.6 S2.5 S3.0 4000 mm 5500 mm 7500 mm 4100 mm 4100 mm 5200 mm ATTENTION: When building up the machine, pay attention that there is enough space for a safe working. WWW.HOLZTECH.COM...
  • Page 8 Holztech S3.0 S2.5 S1.6 3. Security prescriptions 3.1 Security directions Don’t work without the prescribed security devices. Please follow the instruction manual carefully. Tear out the electricity plug at all maintenance, equiping and cleaning operations and disturbances. Test the security devices before working with the machine.
  • Page 9 Holztech S3.0 S2.5 S1.6 At a repairing, for instance the installation of a saw blade in connected execution (outblowing newer cutting plates) the construction must stay the same (form ot the teeth, teeth width). Connected tools (Saw blade with solded cutting plates) Don’t work in humid rooms and don’t expose the machine to rain or low temperatures.

  • Page 10: Safety Prescriptions

    Holztech S3.0 S2.5 S1.6 4. Security devices The security devices of this machine is according to the safety prescriptions of all EC- countries. The machine is equipped with the following safety devices: a) Electronic motor brake Thiss stops the shaft, when pushing the OUT- or EMERGENCY-button, within 10 seconds.

  • Page 11: Transport Prescriptions

    Holztech S3.0 S2.5 S1.6 5. Delivery prescription Instruction manual List sparts parts 4 feet for under the machine Serving tools for equiping operations 1 excentric clamp 1 pushing cane 1 riving knife 1 sawblade covering with possiblilty for dustextraction 1 parallel fence with fine installation...

  • Page 12: Cleaning

    Holztech S3.0 S2.5 S1.6 7. Preparing the machine for first use 7.1 Cleaning All shining parts, which were protected against rust for transport, must be cleaned with petrol or another degreasing products. ATTENTION: Don’t ever use nitrothinning products or other solving products! Don’t ever use water!

  • Page 13: Mounting The Working Surface Enlargment

    Holztech S3.0 S2.5 S1.6 7.3.2 Mounting the working surface enlargments D (picture 6) a) Loosen attachment screws A. b) Screw supports C to layer D. c) Place layer D on the attachment screws A. d) Check if the table enlargments are flat and parallel with the table.

  • Page 14: Mounting The Parallel Fence

    Holztech S3.0 S2.5 S1.6 7.3.4 Mounting the parallel fence (picture 9) a) Mount the degree L with measurement to the side of the working surface G and H. The measurement start must flee with the teeth widht of the sawblade.

  • Page 15: Completing The Roller Table

    Holztech S3.0 S2.5 S1.6 7.3.5 Completing the roller table (picture 10) a) Mount the grip and move groove core B in the T-groove C of table F and srew groove piece A in the thread of the groove core B.

  • Page 16: Electrical Connection

    Holztech S3.0 S2.5 S1.6 7.4 Electrical connection The electrical connection may only be done by an electro-specialist. The turning direction of the sawblade can be tested with short activiations. When the turning directions isn’t right, let an electro-specialist correct it.

  • Page 17: Serving The Machine

    Holztech S3.0 S2.5 S1.6 8. Serving the machine ATTENTION: Check before you start to work, if the machine runs normally! When you notice vibrations, check the sawblade on defects and swinging, on hard-metal sawblades you must look for defect teeth.
  • Page 18 Holztech S3.0 S2.5 S1.6 8.4 Working directions You must use the roller table to cut longuer pieces! Cutting with fence (picture 34 and 35) Mount fence D on table B, push the plate or piece against the fence and fix...
  • Page 19 Holztech S3.0 S2.5 S1.6 Cutting with the retearable degree and sidefence (picture 37 and 38) Install fence E on the desired cutting length, lay workpiece A against the installed fence and fix with excentric clamp D. Dependable ot the size of...
  • Page 20 Holztech S3.0 S2.5 S1.6 Working with the parallel fence (picture 30) Use this for workpieces with two parallel moving sides. The parallel fence is fixed on the working surface and can be moved without gradations. The installed measurement can be viewed on scale E.
  • Page 21 Holztech S3.0 S2.5 S1.6 Install the height and degree of the sawblade only when the machine is turned off. When cutting layered plates, you must use the scoring unit. The cutting depth of the scoring blade must be approx. 1,5 mm.

  • Page 22: Taking Out The Sawblade

    Holztech S3.0 S2.5 S1.6 8.5 Taking out the sawblade Before you take out the sawblade, you must make sure the machine can’t be started. TAKE OUT THE ELECTRICITY PLUG!!! Bring the saw-unit with handwheel G to the highest position. Move the...

  • Page 23: Placing The Sawblade

    Holztech S3.0 S2.5 S1.6 8.6 Placing the sawblade Move the new sawblade on the shaft. ATTENTION: Pay attention to the direction of the teeth. Move the clamping flange on the shaft, paying attention that the flange lays against the sawblade, if necessary turn it untill it moves on it (turning security).

  • Page 24: Scoring Unit

    Holztech S3.0 S2.5 S1.6 8.7 Scoring unit 8.7.1 Installing and taking out of the scoring blade. The installation or taking out of the scoring blade is done like by the main sawblade, you must also take the same safety measurements (tear out the electricity plug).
  • Page 25 Holztech S3.0 S2.5 S1.6 8.8 Safety directions When installing a sawblade, you must pay attention that the shaft diameter of the blade is equal to the shaft diameter of the machine. Don’t ever mount a blade with a bigger shaft diameter.

  • Page 26: Maintenance Of The Machine

    Holztech S3.0 S2.5 S1.6 9. Maintenance of the machine ATTENTION: Before starting maintenance works, you must be sure that the machine can’t be started, so you must always tear out the electricity plug!!! You must test the cutting plates of the sawblades (stump or broken teeth, defects...) and when necessary replace the sawblade.

  • Page 27: Testing The Motorbrake

    Holztech S3.0 S2.5 S1.6 9.4 Testing the motorbrakes The machine is equiped with an electronic motorbrake. The period from shutiing down the machine untill complete stop may not exceed 10 sec.. You must test the brakes monthly. It the braking period is longuer than 10 sec., you must let test the motorbrake by a skilled technician and replace it if necessary.

  • Page 28: Electric Drawing

    Holztech S3.0 S2.5 S1.6 10. Electric drawing Sign Name Art. Nr. Switch M220-61199-033M1 Switch KB-S-30; Uc=220V; 50Hz Electro motorbrake TES 71 10/230 Emergency-stop button XAL-J01 / ZA2-BT4 Endswitch FX-515 F1.1 Security V/099-004116 F1.2 automat F1.3 Fuse UK4-TG / ST-SI-UK4 / PP-20.250V.0.2A CEE-plug 515-6;3P+PE...
  • Page 29 Holztech S3.0 S2.5 S1.6 Sign Name Art.Nr. Switch M220-61199-033M1 Switch KB-S-30. Uc=220V;50Hz Switch T212-61003-003M1 Electro motor brake No:4082.05;250V;16A Emergency-stop button XAL-J01 / ZA2-BT4 / ZA2-BZ102 Endswitch FX-515 F1.1 Security V/099-004125 F1.2 automat F1.3 Fuse UK4-TG / ST-SI-UK4 PP-20;250V.0.2A CEE-plug 515-6;3P+N+PE Motor T112MB-2;B3;5.5kW;230/400V;50Hz;11.6A;dY;2860/min.
  • Page 30 Holztech S3.0 S2.5 S1.6 11. List of the spare parts S2300.01.00.00.00 Machine main corps WWW.HOLZTECH.COM...
  • Page 31 Holztech S3.0 S2.5 S1.6 S2300.02.00.00.00 Sawunit WWW.HOLZTECH.COM...
  • Page 32 Holztech S3.0 S2.5 S1.6 WWW.HOLZTECH.COM...
  • Page 33 Holztech S3.0 S2.5 S1.6 WWW.HOLZTECH.COM...
  • Page 34 Holztech S3.0 S2.5 S1.6 S2300.07.00.00.00 Roller table WWW.HOLZTECH.COM...
  • Page 35 Holztech S3.0 S2.5 S1.6 WWW.HOLZTECH.COM...
  • Page 36 Holztech S3.0 S2.5 S1.6 S2300.10.00.00.00 Excentric clamp WWW.HOLZTECH.COM...
  • Page 37 Holztech S3.0 S2.5 S1.6 S2300.11.00.00.00 Telescopic support WWW.HOLZTECH.COM...
  • Page 38 Holztech S3.0 S2.5 S1.6 WWW.HOLZTECH.COM...
  • Page 39 Holztech S3.0 S2.5 S1.6 S2300.13.00.00.00 Telescopic fence WWW.HOLZTECH.COM...
  • Page 40 Holztech S3.0 S2.5 S1.6 WWW.HOLZTECH.COM...
  • Page 41 Holztech S3.0 S2.5 S1.6 Working surface enlargment WWW.HOLZTECH.COM...
  • Page 42 Holztech S3.0 S2.5 S1.6 WWW.HOLZTECH.COM...
  • Page 43 Holztech S3.0 S2.5 S1.6 S2300.16.00.00.00 Parallel fence WWW.HOLZTECH.COM...
  • Page 44 Holztech S3.0 S2.5 S1.6 WWW.HOLZTECH.COM...
  • Page 45 Holztech S3.0 S2.5 S1.6 S2300.28.00.00.00 Scoring unit WWW.HOLZTECH.COM...
  • Page 46 Holztech S3.0 S2.5 S1.6 WWW.HOLZTECH.COM...

This manual is also suitable for:

S2.5S1.6

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