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General Operators Instructions
TC-10B, TC-20B, TC-30B & TC-40B Series Scalers
Model
Tool Nose
Number
TC-10
1.13 Inch x 1 Inch (29 mm x 25 mm)
0.580 Hex
TC-20
1.13 Inch x 2 Inch (29 mm x 51 mm)
or 0.680
TC-30
1.13 Inch x 3 Inch (29 mm x 76 mm)
Rnd
TC-40
1.13 Inch x 4 Inch (29 mm x 102 mm)
Read Safety Recommendations Before Operating Tool
Top Cat ® Air Tools, Manufactured by T.C. Service Co.
Ph: (440) 954-7500 or (800) 321-6876 ● Fax: (440) 954-7118 or (877) 800-3589
E-Mail: sales@tcservice.com ● Web Site: www.tcservice.com
Maintenance Manual
TC-30
Blows per
Bore and Stroke
Minute
2800
2400
1900
1500
38285 Pelton Road, Willoughby, OH 44094 U.S.A.
TC-10, TC-20, TC-30 & TC-40
"B" Series Chipping Hammers
and
Overall
Weight
Length
14.8 Lb. (5.6 Kg)
14.3 Inch (364 mm)
15.4 Lb. (6.1 Kg)
15.9 Inch (404 mm)
16.7 Lb. (6.6 Kg)
17.6 Inch (448 mm)
17.2 Lb. (7.0 Kg)
18.9 Inch (480 mm)
Body
Working Air
Diameter
Consumption
2.0 Inches
25 cfm
(51 mm)
(11.8 L/S)
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Summary of Contents for TOP CAT TC-10
- Page 1 18.9 Inch (480 mm) Read Safety Recommendations Before Operating Tool Top Cat ® Air Tools, Manufactured by T.C. Service Co. 38285 Pelton Road, Willoughby, OH 44094 U.S.A. Ph: (440) 954-7500 or (800) 321-6876 ● Fax: (440) 954-7118 or (877) 800-3589...
- Page 2 Operators Instructions and Safety Precautions This is meant to highlight sections of safety standards published by the American National Standards Institute and the Occupational Safety and Health Administration. This is not meant to replace those standards but only highlight certain areas. When care is taken to ensure that the right tool is operated properly, and safety and maintenance procedures are followed, accidents can be avoided.
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Page 3: Safety In Operation
Safety in Operation The safety procedures for operating air tools are everyone’s responsibility. The following lists several aspects of air tool safety that should be considered during operation. Please be aware of the these aspects and report any unsafe practice you see to a supervisor or safety officer immediately. 1) The inserted tool on heavy types of percussive, non-rotary power tools is exposed to heavy strains and can, after long period of use, break due to fatigue. -
Page 4: Maintenance
Maintenance Disassembly 1. Disconnect air supply and remove all accessories. Remove retaining spring (2428) and retainer (2427). 2. Position tool in vise horizontally. Clamp onto the sides of handle (2465). 3. Remove the flat spring exhaust deflector (2416) using expanding pliers. 4. - Page 5 14. Install retainer (2427). Install retaining spring (2428) fully into slot of retainer. Note: Use of any parts other then genuine Top Cat® parts voids any and all warranties, and may result in a hazardous situation and a decrease in operating efficiency.
- Page 6 Tool Parts Listing ASSEMBLIES PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 1350-312 SCREEN AA-2423;HEX TC-10 CYLINDER ASSY. 2415 HANDLE LOCK RING W/ HEX NOSE 2416 EXHAUST DEFLECTOR AA-2423;RND TC-10 CYLINDER ASSY. 2417 LOCK RING PAIR W/ ROUND NOSE 2418 CHISEL BUSHING .580 HEX AA-2424;HEX...
- Page 7 Ergonomics - Work Healthy The following suggestions will help reduce or moderate the effects of repetitive work motion and/or extended vibration exposure: 1) Do not over-grip the machine/tool. Use only the force required to maintain control. 2) Keep hands and body dry and warm. (Blood flow is important - exercise hands and arms as often as necessary.) 3) Keep wrists as straight as possible.
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Page 8: Installation And Maintenance Tips
Installation and Maintenance Tips Following the guidelines will help you to ensure the pneumatic tools your company uses are operating and are maintained in the very best of condition. Initial Inspection of a New Tool When a new tool is delivered to your facility, it is important to inspect the tool for any signs of damage that may have occurred during shipping. - Page 9 The mounting of the inserted tooling used with the tool is very important to ensure safety for the operator and proper functioning of the tool. The following diagram briefly describe the methods and equipment for mounting most inserted tooling. TC-10, TC-20, TC-30 & TC-40 Series Chipping Hammers Removal of Chisel...
- Page 10 A regulator adjusts the operating pressure supplied to the tool. This device generally is used with a pressure gauge that will indicate the current pressure setting. All Top Cat ® pneumatic tools are designed to operate at 90 PSI (6.2 bar) while the tool is running.
- Page 11 ● Direct the exhaust of the tool away from any bystanders or cover the exhaust with a shop rag. ● Run the tool until the oil has completely passed through the unit. The best lubrication techniques include both methods. What Conditions Indicate the Need for Maintenance? Pneumatic tools will exhibit several distinct signs that maintenance is required.
- Page 12 Polishers Grinders • Vertical Polishers • Vertical Grinders • Horizontal Polishers • Horizontal Grinders • Right Angle Polishers • Right Angle Grinders • Die Grinders • Extended Grinders • Bench Grinders Percussion Tools • Scalers • Needle Scalers • Chipping Hammers •...