Sanyo PLC-XE33 Service Manual
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Sanyo PLC-XE33 Service Manual

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SERVICE MANUAL

Product code
Plc-xe33
1 122 508 00
(KD8AC)
1 122 505 00
(LD8AC)
1 122 505 02
(LD8CC)
Multimedia Projector
Match the Chassis No. on the unit's back cover with the
Chassis No. in the Service Manual.
If the Original Version Service Manual Chassis No. does not
match the unit's, additional Service Literature is required.
You must refer to "Notices" to the Original Service Manual
prior to servicing the unit.
FILE NO.
Model No.
original Version
chassis No. Kd8-xe3300
REFERENCE NO.
Plc-xe33
U.S.A, Canada,
Europe, U.K, Asia
SM
5111080-00

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Summary of Contents for Sanyo PLC-XE33

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. Plc-xe33 U.S.A, Canada, Europe, U.K, Asia original Version chassis No. Kd8-xe3300 Match the Chassis No. on the unit's back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No. does not match the unit’s, additional Service Literature is required.

  • Page 2: Table Of Contents

    Contents SERVICE MANUAL ............1 Electrical Parts Location ........... 71 Contents ................ 2 Electrical Parts List ........... 72 Safety Instructions ............3 Mechanical Parts List ..........87 Safety Precautions ............3 Cabinet Parts Location ..........87 Product Safety Notice ..........3 Optical Parts Location ..........

  • Page 3: Safety Instructions

    Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.

  • Page 4: Specifications

    Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 1.1" x .5" x 9.7" (.5mm x 85.mm x 47 .0mm) (Not including protrusions) Net Weight 5.5 lbs (.5 kg) Foot Adjustment 0˚ to 10˚ Panel resolution LCD Panel System 0.55"...

  • Page 5: Circuit Protections

    Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW601) inside of the projector to de- tect the internal temperature rising abnormally.

  • Page 6: Warning Temperature And Power Failure Protection

    Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector. Check the follow- ing possible causes and wait until the POWER indicator stops flashing, and then try to turn on the projector.

  • Page 7: Maintenance

    Maintenance cleaning the Filters Filter prevents dust from accumulating on the optical elements inside the projector. Should the filters become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a “Filter warning” icon appears on the screen, clean the filters immediately.

  • Page 8: Attaching The Lens Cap

    Maintenance Attaching the lens cap When moving this projector or while not using it over an extended period of time, replace the lens cap. Attach the lens cap according to the following procedures. Thread the string through the hole on the lens cap and then tie a knot in the string to secure it in place.

  • Page 9: Lamp Replacement

    Lamp Replacement Lamp replacement order rePlAceMeNt lAMP WArNING: type No. PoA-lMP132 - For continued safety, replace with a lamp assembly of the same Service Parts No. 610 345 2456 type. - Allow the projector to cool for at least 45 minutes before you open the lamp cover.

  • Page 10: Resetting The Lamp Counter

    Lamp Replacement recommendation Should the air filter become clogged with dust particles, it will reduce the cooling fan’s effectiveness and may re- sult in internal heat build up and short lamp life. We recommend cleaning the air filter after the projection lamp is replaced.

  • Page 11: Security Function Notice

    Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the pro- jector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.

  • Page 12: Mechanical Disassembly

    Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
  • Page 13 Mechanical Disassembly x Main Board, AV Panel and Speaker (SP901) removal 1. Remove 5 screws A (Mx8) and  screws B(M4x6) to remove the Right connect shield, Lamp back shield and Right shield. . Remove  screws C (Tx8) to remove the Main Board. .
  • Page 14 Mechanical Disassembly c optical unit, lamp A'ssy and SW902 removal 1. Remove the Lens spacer sheet-top. Remove  screws A(Mx8) to remove the Optical back shield. . Remove  screws B(Mx7) to remove the Lamp A'ssy. Remove 4 screws C(Tx10) to remove the Optical Unit, Remove 4 screws D(Tx8) and  screws E(Tx8) to remove the Lamp holder and Ballast socket.
  • Page 15 Mechanical Disassembly v Mounting duct and fans(FN001, FN003, FN004, FN005) removal 1. Remove the Lens spacer sheet-left, remove  screws A(Tx8) and  screw B(Tx1) to remove the Lamp in fan duct top and bottom. . Remove 7 screws C(TX8) and  screws D(Tx1) to remove the Mounting duct top.
  • Page 16 Mechanical Disassembly b Power board, Fan(FN002) and Filter removal 1. Remove the Power board spacer sheet. . Remove  screws A(Mx8) and  screws B(M4x6) to remove the Power shield. . Remove the thermal switch(SW601). Remove 6 screws C(Tx8) to remove the Power board holder and the fan(FN00).

  • Page 17: Optical Parts Disassembly

    Optical Parts Disassembly Before taking this procedure, remove Cabinet Top and Main Board following to the “Mechanical Disassembly” . Disassembly requires a .0mm hex wrench and a screwdriver. z Projection lens disassembly Note: The optical unit should be removed from the cabinet bottom before re- moving the projection lens.
  • Page 18 Optical Parts Disassembly c Integrator lens-in disassembly Integrator Lens-In Ass'y PBS marker * Rugged surface facing to PBS Integrator lens-in Prism Beam Splitter (PBS) Integrator lens-out * Rugged surface facing to PBS Release the hook to remove the lens. Integrator lens-in Fig.3 Shield Release the hook...
  • Page 19 Optical Parts Disassembly b relay out lens disassembly M(.5x6) Relay lens Ass'y Fig.5 Relay Out lens -19-...
  • Page 20 Optical Parts Disassembly n lcd Panel/Prism Ass’y removal (Mx10)x LCD Panel/ Prism Ass’y Fig.6-1 IMPortANt NotIce on lcd Panel/Prism Ass'y replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism ass’y at once.

  • Page 21: Panel Type Check

    Optical Parts Disassembly Panel type check There are  types of LCD Panel/Prism Ass'y for this model. Either L -Type or R-Type LCD Panel/Prism Ass'y is used on the projector. Check which type of LCD Panel/Prism Ass'y is used with the figure below. When replacing the LCD Panel/Prism Ass'y, you need to take "Panel Type Check and Setting"...

  • Page 22: M Locations And Directions

    Optical Parts Disassembly m locations and directions Parts Name When mounting or assembling the optical parts in the op- tical unit, the parts must be mounted in the specified loca- Dichroic mirror (B) tion and direction as shown in figure below. Dichroic mirror (G) Relay lens (IN) Mirror (R)

  • Page 23: Adjustments

    Adjustments Adjustments after Parts Replacement : Adjustment necessary : Check necessary ● ❍ disassembly / replaced Parts condensor Glass Polarized Glass lcd/ condenser relay Power Main Prism Ass’y lens (out) lens (out) Board Board Contrast Adjustment G-Contrast adjustment ❍ ● B-Contrast adjustment ❍...

  • Page 24: Optical Adjustments

    Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly” . Remove the Main board and remove the AV panel. (Refer to Fig. 1) Adjustments require a .0mm hex wrench and a slot screwdriver. When you adjust condenser lens (OUT) or Relay lens (OUT) adjustment, you need to disconnect FPC cables of LCD panels on the main board.

  • Page 25: Contrast Adjustment

    Optical Adjustments Contrast adjustment [Before Adjustment] - Input a 100% of black raster signal. A (Fig.2) Loosen a screw on the polarized glass mounting base which you intend to adjust. Adjust the slot to obtain the darkest brightness on the screen by using a slot screwdriver.

  • Page 26: Condenser Out Lens Adjustment

    Optical Adjustments Condenser Out lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of condenser out lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown White Fig.3-1 , loosen 1 screw...

  • Page 27: Relay Lens-Out Adjustment

    Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw...

  • Page 28: Electrical Adjustments

    Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu Select button To enter the “Service Mode” , press and hold the for more than  seconds. The service menu appears on the screen as follows. to adjust service data MeNu button Select button Select the adjustment group no.

  • Page 29: Circuit Adjustments

    Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before adjustment, please turn on the projector more than ten minutes. WArNING : uSe uV rAdIAtIoN eYe ANd SKIN ProtectIoN durING SerVIcING.

  • Page 30: Black Level Adjustment

    Electrical Adjustments 1. Panel type check and Setting 3 .Black level Adjustment * Before setting, you need to check which type of LCD 1. Enter the service mode. panel is placed on the projector according to the item . Receive the 16-step grey scale computer signal with "LCD Panel/Prism Ass'y removal"...
  • Page 31 Electrical Adjustments 4. Auto calibration adjustment [Pc] 5. Auto calibration adjustment [component] 1. Enter the service mode. 1. Enter the service mode. . Receive the 16-step grey scale computer signal with . Receive the 8 color 100% color bar 480i-component computer1 [rGB] mode.

  • Page 32: Video Mode

    Electrical Adjustments 6. Auto calibration adjustment [Video] 8. 50% White adjustment [Pc] 1. Enter the service mode. 1. Enter the service mode. . Receive the 16-step grey scale composite video sig- . Receive the 16-step grey scale computer signal with Video nal with mode.
  • Page 33 Electrical Adjustments 11. White Balance adjustment [Video] 1. Enter the service mode. . Receive the 16-step grey scale composite video sig- Video nal with mode. . Select group no. “ ” item no. “ ” (Red) or “ ” (Blue), and change Data values respectively to make a proper white balance.

  • Page 34: Test Points And Locations

    Electrical Adjustments Test Points and Locations MAIN BoArd -4-...

  • Page 35: Service Adjustment Data Table

    Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “ ✻” are required to readjust following to the “ Electrical adjustments” . Other items should be used with the initial data value.
  • Page 36 Electrical Adjustments Group/ Item Name Function Initial range Note Item 150 PreCoast YCbCr 480i 0 - 6 151 PostCoast YCbCr 480i 0 - 6 15 PreCoast YCbCr 575i 0 - 6 15 PostCoast YCbCr 575i 0 - 6 154 PreCoast YCbCr 480p 0 - 6 155 PostCoast YCbCr 480p 0 - 6...
  • Page 37 Electrical Adjustments Group/ Item Name Function Initial range Note Item Motion Adaptive Weight <KDEINT> 0 - 55 Value 0 : Conservative <====> 4 : 1 Angle Interpolation Level 0 - 4 Aggressive  CUE Low Pass Filter Enable <CUELPFEN> 0 - 1 Group deinterlacer setting Effective only for Progressive ON-L mode.
  • Page 38 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Film Detection Sensitivity 0 Global Motion Sensitivity 1 - 5 <FILMSTVT23> Film Detection Sensitivity 1 Video Motion Sensitivity 1 - 5 <VOFSTVT> 2 Video Motion Threshold Low <VOFTHRDA> 0 - 32767 Video Motion Threshold <VOFTHRDB>...
  • Page 39 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 24 GammaCtrl 25 REF_GatePos 0-1023 26 REF_GateDur 0-1023 27 R-BasePos 0-15 28 G-BasePos 0-15 29 B-BasePos 0-15 30 RGB-Adjust Operation STEP=256[0<->256<->51 31 RGB-AdjLv 0-4095 2<->768<->1023] 32 LineR0 0-1023 (MIN<-->MAX Cyclic Operation) 33 LineR1 0-1023 (MIN<-->MAX Cyclic Operation)
  • Page 40 Electrical Adjustments Group/ Item Name Function Initial range Note Item 9 FRC_Bit 94 FrontCTalkR-Cent 0-047 95 FrontCTalkR-Start 0-55 96 FrontCTalkR-End 0-55 97 FrontCTalkG-Cent 0-047 98 FrontCTalkG-Start 0-55 99 FrontCTalkG-End 0-55 100 FrontCTalkB-Cent 0-047 101 FrontCTalkB-Start 0-55 10 FrontCTalkB-End 0-55 10 R-DCOffset-NGain 0-10 Scan Direction (Front/Rear) 104 R-DCOffset-N1...
  • Page 41 Electrical Adjustments Group/ Item Name Function Initial range Note Item 16 G-DCOffset-P7 0-047 Scan Direction (Front/Rear) 16 G-DCOffset-P8 0-047 Scan Direction (Front/Rear) 164 G-DCOffset-P9 0-047 Scan Direction (Front/Rear) 165 G-DCOffset-P10 0-047 Scan Direction (Front/Rear) 166 G-DCOffset-P11 0-047 Scan Direction (Front/Rear) 167 G-DCOffset-P1 0-10 Scan Direction (Front/Rear)
  • Page 42 Electrical Adjustments Group/ Item Name Function Initial range Note Item 1 Output limit B 686/74 0-4095  CROSSTALK_COEF_R 0-10 10  CROSSTALK COEF_G 0-10 10 4 CROSSTALK COEF_B 0-10 10 5 LCCON_ENABLE 6 ENBY_L1 0-55 7 ENBY_H1 0-10 8 ENBY_L 0-55 9 ENBY_H 0-10...
  • Page 43 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Lamp PWM PresUnlock 0-255 Lamp PWM PresPcA 0-255 Lamp PWM PresPcB 0-255 Lamp PWM 5000 0-65535 PrefHAv50Hz Lamp PWM 5000 0-65536 PrefHAv60Hz Lamp PWM PrefHUnlock 5000 0-65535 Lamp Replacement Display 51 Filter Warning Display Filter Warning Display On / Off 1: On, 0: Off...
  • Page 44 Electrical Adjustments Group/ Item Name Function Initial range Note Item Luminance Level 8 Data for Dimmer: 7 DIMMER_CTRL_LEVEL8 0-55 Dim Level 8 at the less than the Value Luminance Level 9 Data for Dimmer: 8 DIMMER_CTRL_LEVEL9 0-55 Dim Level 9 at the less than the Value Luminance Level 10 Data for Dimmer: 9 DIMMER_CTRL_LEVEL10 Dim Level 10 at the less than the...
  • Page 45 Electrical Adjustments Group/ Item Name Function Initial range Note Item 6 Not used HiLand- HiLand- Group Fan tem error Setting (Memorized) Normal Ceiling Normal Ceiling 0 Temp A Warning (High) 1 Temp B Warning (High)  Temp C Warning (High)  Temp B-A Warning(High) 4 Temp C-A Warning(High) Temp.
  • Page 46 Electrical Adjustments Group/ Item Name Function Initial range Note Item 7 Eco Fan Max 0-55 Group Fan Start/cooling Setting 0 Fan1 Initial Volt 0-55 1 Fan Initial Volt Fan Start Voltage(0.1V) 0-55  Fan Initial Volt 0-55 4 Fan1 Cooling Speed 0-55 5 Fan Cooling Speed Fan Voltage at Power Off (0.1V)
  • Page 47 Electrical Adjustments Group/ Item Name Function Initial range Note Item 10 Cr Target Level Target Value of Cr Level Adj. 0-55 11 Gain Tolerance Torelance of Level Adj. 0-55 1 Delta Gain Deviation Width of Gain Value 0-55 Group Auto calibration (Ycbcr) Y - Offset Acquiring Area H-Start 0 Y-OFFSET AREA H START 0 - 1000...
  • Page 48 Electrical Adjustments Group/ Item Name Function Initial range Note Item Group composite (PAl) composite / S-Video 1 Disp Dots 0 �� 4095  H Back Porch 0 �� 4095  V Back Porch 0 �� 4095 4 Disp Line 0 �� 4095 Group composite (SecAM) composite / S-Video 1 Disp Dots...
  • Page 49 Electrical Adjustments Group/ Item Name Function Initial range Note Item Group Ycbcr (720P - 50 ) 0 Total Dots 1980 0 �� 4095 * Read only 1 Disp Dots 148 0 �� 4095  H Back Porch 0 �� 4095  V Back Porch 0 ��...
  • Page 50 Electrical Adjustments Group/ Item Name Function Initial range Note Item Group rGB Video (720P - 60 ) 0 Total Dots 1650 0 �� 4095 1 Disp Dots 148 0 �� 4095  H Back Porch 0 �� 4095  V Back Porch 0 ��...
  • Page 51 Electrical Adjustments Group/ Item Name Function Initial range Note Item Over Scan Rate (0 �� 5.5% at 0.1% 7 Over Scan 0 - 55 steps) 8 VSBEG 0 - 15 Group HdcP (1080i-50) Over Scan Rate (0 �� 5.5% at 0.1% 7 Over Scan 0 - 55 steps)

  • Page 52: Chassis Block Diagrams

    Chassis Block Diagrams chassis over view FN001 FN002 FN003 FN004 FN005 -5-...

  • Page 53: System Control

    Chassis Block Diagrams System control IC301 SCALER <PW190> -5-...

  • Page 54: Lamp Control

    Chassis Block Diagrams lamp control -54-...

  • Page 55: Audio Circuit

    Chassis Block Diagrams Audio circuit -55-...

  • Page 56: Power Supply & Protection Circuit

    Chassis Block Diagrams Power supply & protection circuit -56-...

  • Page 57: Fan Control Circuit

    Chassis Block Diagrams Fan control circuit TPFANA Q7812 FN003 S16V FAN_A D3623 D3613 Q7801 FN004 IC7811 D3622 Q7813 Q7864 FN005 D3621 TPFANB Q7862 FN001 FAN_B D3628 TPFANC D3614 FN002 IC7841 FAN_C Regulator Q7842 D3626 D3644 D7802 Q3601 P_FAIL P_FAIL P_Fail: H Power Error: On FAN_ERR LAMP...

  • Page 58: Iic Bus Control Circuit

    Chassis Block Diagrams IIc bus control circuit DSub15 -58-...

  • Page 59: Troubleshooting

    Troubleshooting Indicators and Projector condition Check the indicators for projector condition. Indicators Projector condition LAMP POWER WARNING REPLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode. Press the ON/STAND-BY button to turn on the projector.

  • Page 60: No Power

    Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of led indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.

  • Page 61: No Picture

    Troubleshooting No Picture check following steps. No picture with all of input sources Check signal processing stage and LCD driving stage; Check RGB S&H signals at test points TP5B, TP5G, TP5R. Check power supply circuit 15.5V and peripheral circuit. Check ICs IC501, IC51, IC561, IC401, IC01 and peripheral circuits. No picture with Pc1 [Analog] input source Check IC4001 <Amplifier/Switch>...

  • Page 62: No Sound

    Troubleshooting No Sound Check following steps. Check if the audio signal Check IC5001 and peripheral circuit. is observed at pins 7 and Check 5V power supply. 15 of IC5001. Check IC5031 and peripheral circuit. Check if the audio signal Check the Mute signal at pin 1 of IC5301. The Mute signal is output from is observed at pins 1 of pin 267 of IC 301<Scaler>.

  • Page 63: Control Port Functions

    Control Port Functions Scaler I/O Port Functions (PW190) PORT SIGNAL PORT NAME FUNCTION DESCRIPTION NAME PORTD7 AUDIO_CE Aduio Control PORTC5 PW_UPDATE RXD1 RXD_MCI Network RXD PORTD6 DDC_SW TXD_PW TXD_PW Serial Control RXD PORTE3 READY_LED PORTC2 SDATA_PW 3-Wired Serial Control Data PORTC0 PW_NMCLR LAN control...

  • Page 64: Waveform

    Waveform VIDEO signal <VIDEO> HSYNC signal VSYNC signal R-S&H signal <TP35R> G-S&H signal <TP35G> B-S&H signal <TP35B> -64-...
  • Page 65 IC Block Diagrams ● FA5550NG <P .F . Control, IC61> ● LC87FG08A5AN6 <UART, IC9885> -65-...
  • Page 66 IC Block Diagrams ● MAXECPWRP <RS-C Driver, IC801> ● LE06170 <D/A, S/H-LCD Driver, IC501, IC51, IC561> -66-...
  • Page 67 IC Block Diagrams ● LE5FU106BMA <Flash IC, IC880> ● 4AA64T-I/MS <EEPROM, IC880> A0 A1 HV GENERATOR MEMORY EEPROM CONTROL CONTROL XDEC ARRAY LOGIC LOGIC PAGE LATCHES YDEC SENSE AMP R/W CONTROL -67-...
  • Page 68 IC Block Diagrams ● PW190 <Scaler, IC01> ● MR4010 <Power OSC, IC61> -68-...
  • Page 69 IC Block Diagrams ● PIC18F67J60<LAN CONTROL,IC8801> ● FA770 <DC-DC Converter, IC7811> -69-...

  • Page 70: Electrical Parts List

    KD8-XE00 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.

  • Page 71: Electrical Parts Location

    KD8-XE00 Electrical Parts List Electrical Parts Location ● Assemblied Boards A1000 Main Board A2300 R/C Board A901 Ballast Board A2200 Power Board ● Out Of Circuit Board FN003 FN005 Cooling Fan Cooling Fan SP901 Speaker SW902 FN004 Lamp Cover SW Cooling Fan FN001 Cooling Fan...

  • Page 72: Electrical Parts List

    KD8-XE00 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description 305 015 8925 TR 2SC2812-L7-TB ASSEMBLED BOARDS 305 163 1615 TR 2SC2812N-L6-TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S !A1000 655 003 2393 ASSY,PWB,MAIN Q5751 305 217 6917 TR TPC6107 TE85L !A2200...
  • Page 73 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K C2001 303 392 1215 ELECT 47U M 6.3V C1011 303 454 0415 CERAMIC 0.068U K C2025 303 372 7510 CERAMIC 2.2U K 6.3V 303 442 0519 CERAMIC 0.068U K 303 370 0216 CERAMIC 2.2U K 6.3V C1012 303 453 8917 CERAMIC 0.1U K C2026 403 455 1012 CERAMIC...
  • Page 74 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K C347 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C322 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C348 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K...
  • Page 75 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description 403 478 5912 CERAMIC 1U K C368 303 453 8917 CERAMIC 0.1U K C3543 303 453 7019 CERAMIC 33P J 303 453 8610 CERAMIC 0.1U K 303 453 9617 CERAMIC 33P J 303 409 3426 CERAMIC 0.1U K 303 276 3113 CERAMIC 33P J C369 303 453 8917 CERAMIC 0.1U K C355 303 453 8917 CERAMIC...
  • Page 76 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 370 0018 CERAMIC 10U K 6.3V C388 303 453 8917 CERAMIC 0.1U K 303 368 7319 CERAMIC 10U K 6.3V 303 453 8610 CERAMIC 0.1U K C442 403 455 1012 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K C4001 303 372 7510 CERAMIC...
  • Page 77 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description C508 303 401 4312 ELECT 47U M C5336 303 453 6319 CERAMIC 100P J 303 419 5219 ELECT 47.0UM 303 454 0910 CERAMIC 100P J C5081 303 453 8917 CERAMIC 0.1U K 303 294 6110 CERAMIC 100P J 303 453 8610 CERAMIC 0.1U K C5337 303 453 6319 CERAMIC 100P J 303 409 3426 CERAMIC 0.1U K...
  • Page 78 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description C5706 303 453 8917 CERAMIC 0.1U K C588 303 396 9613 CERAMIC 1U K 303 453 8610 CERAMIC 0.1U K 303 397 7618 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K 403 478 5912 CERAMIC 1U K C5707 303 324 6417 CERAMIC 0.022U K C596 403 467 0911 CERAMIC 0.1U K C5708 303 397 5713 ELECT...
  • Page 79 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K C9889 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C8810 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K RESISTOR 303 409 3426 CERAMIC 0.1U K C8811 303 453 8917 CERAMIC...
  • Page 80 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description R1434 301 265 5018 MT-GLAZE 750 FA 1/10W R3601 301 225 0213 MT-GLAZE 3.3K JA 1/16W R1435 401 344 9415 MT-GLAZE 18K DA 1/16W R3602 301 224 9019 MT-GLAZE 10K JA 1/16W R1436 401 344 5110 MT-GLAZE 15K DA 1/16W R3603 301 224 9019 MT-GLAZE 10K JA 1/16W R1439 301 225 0619 MT-GLAZE 5.6K JA 1/16W R361 301 256 1517 MT-GLAZE...
  • Page 81 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description R501 301 224 8814 MT-GLAZE 100 JA 1/16W R5712 301 253 3712 MT-GLAZE 0.000 ZA 1/4W R5031 301 224 8814 MT-GLAZE 100 JA 1/16W 301 035 4111 MT-GLAZE 0.000 ZA 1/8W R5032 301 224 8814 MT-GLAZE 100 JA 1/16W R5714 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5033 301 224 9316 MT-GLAZE 1K JA 1/16W R572...
  • Page 82 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description R7828 301 224 9019 MT-GLAZE 10K JA 1/16W R8841 301 224 9019 MT-GLAZE 10K JA 1/16W R7829 301 224 9316 MT-GLAZE 1K JA 1/16W R8843 301 224 9019 MT-GLAZE 10K JA 1/16W R7831 301 224 9316 MT-GLAZE 1K JA 1/16W R8844 301 224 9019 MT-GLAZE 10K JA 1/16W R7832 301 225 0213 MT-GLAZE 3.3K JA 1/16W R8845 301 253 3712 MT-GLAZE...
  • Page 83 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description RB433 945 037 0831 R-NETWORK 47X4 1/16W L4812 652 002 8524 INDUCTOR 220 OHM RB434 945 037 0831 R-NETWORK 47X4 1/16W L4814 652 002 8685 INDUCTOR 1000 OHM RB436 945 037 0831 R-NETWORK 47X4 1/16W L5003 645 092 8819 INDUCTOR,100U M RB437 945 037 0831 R-NETWORK 47X4 1/16W L501 652 002 8500 INDUCTOR 330 OHM RB501 945 036 3529 R-NETWORK 0X4 1/32W L502 652 002 8500 INDUCTOR 330 OHM 945 037 0817 R-NETWORK 0X4 1/16W...
  • Page 84 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description 307 149 0810 DIODE 1SS355-TE-17 SC2003 945 076 3503 SURGE-ABSORBER D3628 307 163 0414 DIODE 1SS352-(TPH3) SC2021 945 076 3503 SURGE-ABSORBER 307 149 0810 DIODE 1SS355-TE-17 SC2023 945 076 3503 SURGE-ABSORBER D3644 307 163 0414 DIODE 1SS352-(TPH3) SC2031 945 076 3503 SURGE-ABSORBER 307 149 0810 DIODE 1SS355-TE-17 SC2041 945 076 3503 SURGE-ABSORBER D5061 307 163 0414 DIODE 1SS352-(TPH3) SW6801 945 026 2792 SWITCH,PUSH 1P-1TX1...
  • Page 85 KD8-XE3300 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R634 301 256 1715 MT-GLAZE 33K JA 1/10W C603 403 474 8600 CERAMIC 3300P M 250V R635 302 099 6308 OXIDE-MT 0.39JA 404 122 0502 CERAMIC 3300U M 250V R636 301 162 3018 MT-GLAZE 22K JA 1/10W C604 404 122 0502 CERAMIC 3300U M 250V R641 301 150 5918 MT-GLAZE 10K JA 1/10W C605 304 073 3709 CERAMIC...
  • Page 86 KD8-XE00 Electrical Parts List Key No. Part No. description Key No. Part No. description !PC662 307 223 7315 PC TLP421F(D4-GB-TP4) 307 223 8312 PC TLP421F(D4-GR-TP4) 407 265 7813 PC TLP781F(D4-GB-TP7) !PC663 307 223 7315 PC TLP421F(D4-GB-TP4) 307 223 8312 PC TLP421F(D4-GR-TP4) 407 265 7813 PC TLP781F(D4-GB-TP7) !PTH611 308 037 5501 THERMISTOR NTPDB5R0LDHB0 !PTH641 408 062 4606 TH PRF18BD471QB1RB !SW601A 652 003 0244 ASSY,WIRE(SW601) 655 002 8396 ASSY,PWB R/C KR5AC CAPACITOR C2901 303 358 8319 CERAMIC...

  • Page 87: Mechanical Parts List

    KD8-XE00 Mechanical Parts List Cabinet Parts Location -87-...

  • Page 88: Optical Parts Location

    KD8-XE00 Mechanical Parts List Optical Parts Location Integrator Lens (Integrator-Out) (Integrator-In) Condenser Lens-Out (Condense-out) -88-...
  • Page 89 KD8-XE00 Mechanical Parts List Ass'y Condenser In Lens l03-G l03-B Relay Lens-Out (Relay-out) -89-...
  • Page 90 KD8-XE00 Mechanical Parts List Projection Lens (Projection) Prism/LCD Panel Assy (Prism/LCD panel Ass'y) -90-...
  • Page 91 KD8-XE00 Mechanical Parts List Marker comes this Marker side up Marker comes this side up l03-r -91-...

  • Page 92: Mechanical Parts List

    KD8-XE00 Mechanical Parts List Mechanical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description CABINET PARTS C01 610 345 0049 ASSY,ADJ-KR5AC C02 610 346 5432 CAB BTM-KR5AC C03 610 346 8037 CABINET TOP SERVICE-KD8AC C04 610 346 1274 BUTTON CONTROL-KD8AC C05 610 346 8105 COVER ,LP SERVICE-KD8AC...
  • Page 93 KD8-XE00 Mechanical Parts List -9-...
  • Page 94 SANYo electric co., ltd. (KD8AC) August 009 DC 00 Printed in Japan...

  • Page 95: Diagrams & Drawings

    PLC-XE33 KD8-XE3300 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KD8-XE3300, model PLC-XE33. File with the service manual No. SM5111080-00 Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.

  • Page 96: Parts Description And Reading In Schematic Diagram

    KD8-XE3300 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.

  • Page 97: Schematic Diagrams

    Schematic Diagrams PROJECTION LENS L610 DB611 POWER C611 D10XB60 POWER FACTOR CORRECTION 1000KK LAMP DB611H1 L611 1000NH Z20051--- DB611_2B DB611H3 DB611H2 DB611H4 BALLAST L612 DB611_2A D611 L613 PTH611 DB611_1A DB611_1B L26B5370N FML-G16S DHXAVB003 8YDX3R0 380V LP900 C612 Q611 L612H1 L612H2 K6D_1A 1000KK 2SK2698...
  • Page 98 C1004 16KK0.1MN TO IC301 P3 K10A BJ11B0380N R1035 :16KK0.1AYH L1002 1/16GJ47A Q1001 :16KK0.1AXH K10A_6 F34DG407G TXXLBB013P K10A_1 SOG1 SC1001 R1001 R1040 C1008 1/16GJ1.5KA 16KK0.1MN K10A_2 1/3GJ75 R1101 :16KK0.1AYH 1/16GJ100A :16KK0.1AXH L1012 R1036 K10A_3 1/16GJ47A Q1002 F34DG407G RGB/ TXXLBB013P K10A_13 SC1011 K10A_9 R1111 YCbCr/...
  • Page 99 OIPTION RESISTOR S3.3VD_PW S3.3VD_PW See the parts list R395 A[17] MODEL_OPTION R396 A[16] S3.3VD_PW A[15] R801 BYTE 1/16GJ10KA A[14] A[1] A[13] D[15] DQ15/A-1 A[12] D[7] D[0] D[8] S3.3VD_PW A[11] D[14] D[1] D[9] DQ14 A[10] D[6] D[2] D[10] See the parts list A[9] D[13] D[3]...
  • Page 100 EXHAUST FN005 FN004 FN003 EXHAUST SIDE SIDE POWER B-PNL G-PNL R-PNL LAMP FN001 FN002 J10EG J10EG J10EG 035G 035G 035G J10EG036G J10EG037G K6G_3 K6S_3 K6E_3 K6S_1 K6K_1 K6K_3 K6P_3 S3.3-->3.3V_ALL L3627 3.3V_ALL L3623 L3622 L3BE221PG L3BE221PG L3BE221PG C5098 FAN_A L3630 R6879 L3626 FAN_C...
  • Page 101 R G B COMMON 3.3VGAM IC9883 R410 R426 TO IC561 (S&H) R427 RESET_DG C428 K401 3.3VGAM R424 1/16GJ 4.7KA GAMMA CONT10 R404 RB437 SHCLKR1 R1JA4704G R472 1/16GZ0A IRM_RST C425 R406 1/16GZ0A SDATA SDATA_PW R407 1/16GZ0A SCLK FROM IC301 P3 SCLK_PW R408 1/16GZ0A SCS_PW...
  • Page 102 <FROM:IC1423> <FROM:IC301> (UPC324) (PW190) (BLUE) IC592 PQ20WZ11P S16V D591 D592 1SS352G 1SS352G R593 P_FAIL 1/10GZ0.0 15V_PNL 15.5V_PNL C596 R596 C597 C598 R594 25KK10BB 25KK0.1MT RGG1002DTHANL 25KK0.1MT 1/10GZ0.0 L501 B_LCCOM L26B3470G R3503 C599 R599 3.3V 1/16GJ1KA 25KK10BB R597 ON_150V C507 C509 RGG1801DTHANL 6.3KK10BA C3506...
  • Page 103 K8802 J10XF050G 3.3V_LAN C8832 KK0.01MN 3.3V_LAN R8822 R8809 R8817 1/16GJ100A NMCLR R8831 3.3V_LAN 1/16GJ10KA D8801 R8810 R8823 1/16GZ0A R8818 SML-210YTLG R8811 R8819 R8824 1/16GZ0A IPRST R8850 R8832 R9895 R8816 R8820 R8825 1/8GZ000 1/16GJ330A 1/10GF2.2KC R8863 R8826 TPOUT+ C8810 TPOUT- 16KK0.1MN ;16KK0.1AYH C8811 ;16KK0.1AXH...
  • Page 104 No dAtA SCH_KR5AC...

  • Page 105: Printed Wiring Board Diagrams

    Printed Wiring Board Diagrams POWER (SIDE:A) ! CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing PTH611H2 MAIN 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides C604 L601H1 PTH611H1...
  • Page 106 MAIN (SIDE:A) LAMP BALLAST FN001 SP901 UNIT FN002 D6835 PB10 D6842 D6841 IC531 C3508 L3501 R537 C3543 RB533 C3541 C3503 TP531E R546 C3502 L2895 L2896 C536 C531 C3563 Q6845 C533 L2897 L2898 TP35R L2899 C556 D3626 C548 L5848 R2898 C586 C5842 C539 C578...
  • Page 107 MAIN (SIDE:B) “K29D” R5821 C5822 R5823 R5713 C5823 R5824 C5821 L5701 Q9642 R9647 R9649 D9601 L5703 R9644 R568 Q5702 C9642 R9648 R567 C544 R3502 R9646 Q9644 C3588 R3503 C577 C546 R9631 R5708 C588 C3512 C3587 C9631 C574 C3586 C558 C5032 R5707 R9632 C3584...
  • Page 108 No dAtA PCB_KR5AC...

  • Page 109: Pin Description Of Diode, Transistor And Ic

    KD8-XE3300 Pin description of diode, transistor and IC ● Diode ● Transistor/FET ● IC...

  • Page 110: Note On Soldering

    Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition solder in order to help preserve the environment. ratio by weight given in the table below. Do not use Because of this, be sure to use lead-free solder solders which do not meet these conditions.

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