Sony KDL-40V4150 Service Manual
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Sony KDL-40V4150 Service Manual

Sony KDL-40V4150 Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME
KDL-40V4100
KDL-40V4100
KDL-40V4150
ORIGINAL MANUAL ISSUE DATE: 4/2008
:UPDATED ITEM
REVISION DATE
4/2008
5/2008
9-883-780-02
REMOTE COMMANDER
RM-YD023
RM-YD023
RM-YD023
SUBJECT
No revisions or updates are applicable at this time.
Updated History Information page and Front Cover to include other destinations.
Replaced History Information and Front Cover pages.
Updated 4-1. Rear Cover Assembly and Stand Assembly section to include label part numbers.
Replaced page 64.
Updated 4-2. Chassis section to include BU Board part numbers for Mexico and Latin America models.
Replaced page 65.
Updated the Electrical Parts List to include BU Board part numbers
for Mexico and Latin America models. Replaced page 69.
DESTINATION
US/CND
MX/LATIN AMERICA
US/CND
LCD DIGITAL COLOR TELEVISION
EX1
CHASSIS

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Summary of Contents for Sony KDL-40V4150

  • Page 1: Service Manual

    CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40V4100 RM-YD023 US/CND KDL-40V4100 RM-YD023 MX/LATIN AMERICA KDL-40V4150 RM-YD023 US/CND ORIGINAL MANUAL ISSUE DATE: 4/2008 :UPDATED ITEM REVISION DATE SUBJECT 4/2008 No revisions or updates are applicable at this time. 5/2008 Updated History Information page and Front Cover to include other destinations.
  • Page 2 Self Diagnosis Supported model SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40V4100 RM-YD023 US/CND KDL-40V4100 RM-YD023 MX/LATIN AMERICA KDL-40V4150 RM-YD023 US/CND KDL-40V4100 RM-YD023 LCD DIGITAL COLOR TELEVISION 9-883-780-02...

  • Page 3: Table Of Contents

    KDL-40V4100/40V4150 TABLE OF CONTENTS SECTION TITLE PAGE SECTION TITLE PAGE Specifi cations ................. 4 3-4. Schematics and Supporting Information ......42 BU Board Schematic Diagram (1 of 12) ....... 42 Warnings and Cautions - English ........... 6 BU Board Schematic Diagram (2 of 12) ....... 43 Warnings and Cautions - French ............

  • Page 4: Specifi Cations

    Computer Entertainment Inc. manufactured under license from Gemstar-TV “PLAYSTATION” is a registered trademark Guide International, Inc. and/or one of its and “PS3” is a trademark of Sony Computer affiliates. Entertainment Inc. The TV Guide On Screen system is protected Adobe is a registered trademark or a trademark...
  • Page 5 Connecting Cables Panel System Suport Belt Kit LCD (Liquid Crystal Display) Panel Wall-Mount Bracket SU-WL500 Display Resolution (horizontal x vertical) TV-Stand 1,920 dots x 1,080 lines SU-FL300/350M Screen Size (measured diagonally) KDL-40V4100 ~ 40 inches KDL-40V4150 ~ 40 inches KDL-40V4100/40V4150...

  • Page 6: Warnings And Cautions - English

    Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...

  • Page 7: Warnings And Cautions - French

    Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.

  • Page 8: Safety-Related Component Warning

    KDL-40V4100/40V4150 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 9 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-40V4100/40V4150...

  • Page 10: Safety Check-Out

    KDL-40V4100/40V4150 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 11: Self-Diagnostic Function

    KDL-40V4100/40V4150 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 12 KDL-40V4100/40V4150 2 times 5 times LED ON 0.3 sec. LED OFF LED OFF 0.3 sec. 3 sec. Viewing the Self Check Diagnostic List 1. TV must be in standby mode. (Power off). 2. Press the following buttons on the Remote Commander within a second of each other: Channel 5 Volume - TV POWER .

  • Page 13: Section 1: Disassembly

    KDL-40V4100/40V4150 SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL Remove 2 screws from Terminal Position Remove 6 screws Rear Cover Remove 19 screws 1-2. SWITCH UNIT REMOVAL (CONTAINS H1 BOARD) Remove Switch Unit from bezel Disconnect 1 connector Switch Unit (Contains H1 Board) Bezel KDL-40V4100/40V4150...

  • Page 14: Side Jack Bracket, Bu Shield And Bu Board Removal

    KDL-40V4100/40V4150 1-3. SIDE JACK BRACKET, BU SHIELD AND BU BOARD REMOVAL Release hook and slide out Side Jack Bracket from BU Board Remove 2 HEX screws Disconnect 5 connectors Remove 9 screws Main Bracket Side Jack Bracket BU Board BU Shield 1-4.

  • Page 15: Stand Removal

    KDL-40V4100/40V4150 1-5. STAND REMOVAL Remove 4 screws Stand Assembly Under Cover 1-6. UNDER COVER REMOVAL Slide out from Bottom Frame Remove 2 screws Remove 1 screw Under Cover AC Bracket AC Inlet Bottom Bracket KDL-40V4100/40V4150...

  • Page 16: Structural Frames And Brackets Removal

    KDL-40V4100/40V4150 1-7. STRUCTURAL FRAMES AND BRACKETS REMOVAL Spine Frame Remove 4 screws from Top Vesa Brackets Remove 5 screws from Top Main Bracket Remove 6 screws from Spine Frames Remove 4 screws from Bottom Vesa Brackets Vesa (Bottom) Remove 4 screws from Bottom Frame Vesa (Top) Bottom Frame 1-8.

  • Page 17: Balancer (Etc- Inverter Mt) Board Removal

    KDL-40V4100/40V4150 1-9. BALANCER (ETC- INVERTER MT) BOARD REMOVAL NOTE: The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached to the TCON and which side is attached to the BU Board. Refer to Wire Dressing Illustration “Installation Procedure” on Page 33.

  • Page 18: Speakers, Under Bar, H3E Board, H4 Board, And Light Guide Removal

    KDL-40V4100/40V4150 1-10. SPEAKERS, UNDER BAR, H3E BOARD, H4 BOARD, AND LIGHT GUIDE REMOVAL Slide out Speaker (R) unit from Bezel Slide out Speaker (L) unit from Bezel Remove 2 screws from Under Bar Disconnect 1 connector and Slide out H3E Board from Clear Panel Release hooks and remove from Bezel Remove 1 screw and Release hooks from Clear Panel Disconnect 1 connector and Slide out H4 Board from Light Guide...

  • Page 19: Wire Dressing

    KDL-40V4100/40V4150 WIRE DRESSING LEGEND SHEET CORE C (2-688-011-01) H Board/Speaker Harness QTY=9 LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) Apply harness to Panel TOP edge. To center Harness, position QTY=6 RED UL tape over center of panel. Use screw on panel as Reference where center of panel is.
  • Page 20 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 Combination H Board/Speaker Harness LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 Apply Sheet Core C to Harness. Use BLACK UL TAPE on Harness as guide where to apply Sheet Core C. Apply LCD Tape over speaker wires. Use Black UL tape as guide where to apply tape.
  • Page 21 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) Combination H Board/Speaker Harness – Attach H3/H4 Conn. QTY=9 LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 H4 Board Apply LCD Tape over panel sharp edge. H3E Board KDL-40V4100/40V4150...
  • Page 22 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 Combination H Board/Speaker Harness: H3 Board routing LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 Keep wires from Crossing over edge of Bezel (pinch point) KDL-40V4100/40V4150...
  • Page 23 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 Balancer Board Cable Routing LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) Fix 7P harness with Sheet Core C. QTY=6 NOTE: Wires are routed UNDER Spine Frame to avoid sharp metal edge. CAUTION: Make sure there is sufficient Slack on wire so there is very little Stress on connector! KDL-40V4100/40V4150...
  • Page 24 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 7P Conn Assy CAUTION LCD TAPE (2-688-062-01) QTY=6 CAUTION: SLIDE CLAMP (2-650-770-11) QTY=6 Keep wires away from capacitor C6729 on IP5 Board. (No Touch) Use plastic Pin on Panel as guide to apply Himelon tape Sheet Core C.
  • Page 25 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) LEFT Speaker Harness Dressing QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 Apply LCD tape (2 Places) to secure Left Speaker wires. Dress speaker wires in Slide Clamp as shown. No Need to apply LCD Tape over speaker.
  • Page 26 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) BU Board Support QTY=6 SLIDE CLAMP (2-650-770-11) Bracket QTY=6 Dress harness in slide clamps as shown (3 places). KDL-40V4100/40V4150...
  • Page 27 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) BU Board Support Bracket QTY=6 CAUTION: SLIDE CLAMP (2-650-770-11) CAUTION QTY=6 Dress 30P Harness as shown to keep JIG connectors CLEAR of obstructions. KDL-40V4100/40V4150...
  • Page 28 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) QTY=6 13P Conn Assy Routing SLIDE CLAMP (2-650-770-11) QTY=6 Dress 13P Conn Assy in Slide Clamps as shown (2 Places). KDL-40V4100/40V4150...
  • Page 29 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 5P Conn Assy Routing LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 KDL-40V4100/40V4150...
  • Page 30 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) H1 Board Routing/ QTY=6 SLIDE CLAMP (2-650-770-11) Dressing QTY=6 Use Tape, LCD Dress H1 Board wire inside Slide Clamps (3Places). KDL-40V4100/40V4150...
  • Page 31 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) LVDS Cable Routing QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 CAUTION: 40V4100 LVDS Cable has ONE RED UL TAPE Band DO NOT USE LVDS cable screw hole to the left. Attach LVDS cable to Hole ABOVE connector.
  • Page 32 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LVDS Cable Routing Caution LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 DO NOT use this hole to secure LVDS cable. Location of correct screw hole to use for LVDS cable. MAIN BRACKET KDL-40V4100/40V4150...
  • Page 33 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 INSTALLATION PROCEDURE FOR MDF-61 CONNECTOR STEP1: ALIGN CONNECTOR STEP3: PUSH DOWN ON BLACK STEP2: INSTALL CONNECTOR LOCK TAB TO SEAT CONNECTOR. WHEN CONNECTOR IS SEATED IT WILL “CLICK”...
  • Page 34 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) Balancer Board Wire Dressing QTY=9 LCD TAPE (2-688-062-01) QTY=6 SLIDE CLAMP (2-650-770-11) MDF- 61 (NEW) CONNECTOR QTY=6 1-835-147-11; 240mm (310mm- NEW) Length Installation: Align connector in header Push Black Button on top of Conn. Confirm Conn.
  • Page 35 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) High Voltage MDF61 CAUTION Use Sheet Core C to hold H.V. wire QTY=6 SLIDE CLAMP (2-650-770-11) Away from metal PWB clip. QTY=6 (NO TOUCH) KDL-40V4100/40V4150...
  • Page 36 KDL-40V4100/40V4150 LEGEND SHEET CORE C (2-688-011-01) QTY=9 LCD TAPE (2-688-062-01) 2P AC Inlet QTY=6 SLIDE CLAMP (2-650-770-11) QTY=6 LOOP AC Inlet Wires around Side Clamp KDL-40V4100/40V4150...

  • Page 37: Section 2: Service Adjustments

    KDL-40V4100/40V4150 SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA TVLF CHECK SERVICE There are no adjustments necessary for these models. All data has COLOR ADJ 00100 been set for optimal viewing for our customers. The following sections R_DRV are for informational purposes only. DIGITAL PROGRAM : H801.03 0070 DATA...

  • Page 38: Using The Remote Commander To View Service Data

    KDL-40V4100/40V4150 2-4. USING THE REMOTE COMMANDER TO TV POWER VIEW SERVICE DATA Use the buttons on the Remote Commander to access the service menu items and adjust the data values. 1. Access Service Mode. Press the following buttons on the Remote Commander within a second of each other: Channel 5 Volume +...

  • Page 39: Section 3: Diagrams

    KDL-40V4100/40V4150 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION SWITCH UNIT (CONTAINS H1) POWER UNIT (IP5Z) 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V. less are not indicated except for electrolytics and tantalums.
  • Page 40 KDL-40V4100/40V4150 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON : PP POLYPROPYLENE Base...

  • Page 41: Block Diagram

    KDL-40V4100/40V4150 3-3. BLOCK DIAGRAM Rear Inputs YOUT for Slicer FHD Panel with HFR Digital Video for ATSC ITU-R BT.656 LVDS x245 x245 CXD9937GB CXD9937GB CVBS for PAP ITU-R BT.1120 Video SW Video SW S + Video1 ( 18h ) CXA2241 CXA2241 for Slicer Digital GPX...

  • Page 42: Schematics And Supporting Information

    KDL-40V4100/40V4150 3-4. SCHEMATICS AND SUPPORTING INFORMATION BU BOARD SCHEMATIC DIAGRAM (1 OF 12) D3.3V A_V1_IN_C,A_V1_IN_S2SW,A_V1_IN_SSW,A_V1_IN_V,A_V1_IN_Y A_V1_IN_Y — R1021 D3.3V *J1201 1/10W VD1001 RN-CP A_LINEOUT 0.5% RB1401 AMEM & XBR = 1-821-899-11 A_SPDIF_OUT SYMBOL/MACRONOTREADY A_V1_IN_C GND TERMINAL C1204 R1004 0 . 1 1/10W INVERTER_ERR RN-CP...

  • Page 43: Bu Board Schematic Diagram (2 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (2 OF 12) AU_13V — F2001 D3.3V AUDIO_13V C2070 L2001 F2000 1.6A AWF_AMP C2009 C2072 *RB2029 0 . 0 0 1 C2128 0 . 0 1 1005 1005 C2004 — C2003 SW_FAULT 0 . 0 1 0 .

  • Page 44: Bu Board Schematic Diagram (3 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (3 OF 12) — STBY3.3V_2 << STBY3.3V >> FL3001 STBY3.3V FB3001 M24256-BWMN6TP(A) IC3003 RESET R3018 EEPROM R3011 2 . 2 k 1/16W 1/16W CHIP R3010 RN-CP 0.5% C3006 1/16W 0 . 1 CHIP JL3003 C3013 1005 NVM_WP C3012...

  • Page 45: Bu Board Schematic Diagram (4 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (4 OF 12) — D3.3V HP_VCC_33 EGPA0 WX2_RXO_N0 RXO_N0 VL1.0 AC26 DPA_0 TA1M FL4701 EGPA1 AC25 WX2_RXO_P0 RXO_P0 DPA_1 TA1P VDDF DVDD1 EGPA2 WX2_RXO_N1 RXO_N1 FB4703 C4741 C4748 DPA_2 C4728 D3.3V 0 . 1 0 . 0 0 1 VDDF DVDD2 EGPA3...

  • Page 46: Bu Board Schematic Diagram (5 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (5 OF 12) DDR_1.8V WX2_DDR_1.8V — FB4902 DDR2_A_DQ0 AA23 VDDM FB4900 DDR2_A_DQ1 DDR2_A0 DDR2_A_DQ0 AA24 C4901 C4928 C4929 C4930 C4931 VDDM 0 . 0 1 0 . 0 0 1 0 . 0 0 1 0 .

  • Page 47: Bu Board Schematic Diagram (6 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (6 OF 12) — HDMI5V PC-R CL5007 PC_R FB5001 PC-G HDMI3.3V CL5008 PC_G PC-B FB5002 CL5009 PC_B FB5003 R5001 R5003 R5005 PCA9517DP PS5000 0.5A 1/10W 1/10W 1/10W IC5211 RN-CP RN-CP RN-CP 0.5% 0.5% 0.5% JL5014 —...

  • Page 48: Bu Board Schematic Diagram (7 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (7 OF 12) R7082 C7066 1/16W 330p RN-CP 0.5% — R7094 1/16W CHIP R7070 R7076 R7083 R7090 REG12V 100k 1/16W 1/16W 1/16W 1/16W RN-CP RN-CP CHIP RN-CP D1.8V 0.5% 0.5% 0.5% F7003 C7070 2.2A R7080 C7045 C7074 1/16W...

  • Page 49: Bu Board Schematic Diagram (8 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (8 OF 12) — D3.3V D1.2V D3.3V_IO FL7200 — VDDC VDDR3 MSCLK C7200 C7215 C7229 C7258 C7250 C7317 C7269 C7279 C7271 C7301 C7300 4 . 7 4 . 7 VDDC 6.3V 6.3V 6.3V 6.3V VDDR3 6.3V 6.3V MSDATA(0)

  • Page 50: Bu Board Schematic Diagram (9 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (9 OF 12) D1.8V JL7409 FB7401 C7406 — 0 . 1 DDR2 (x16) 1005 IC7401 VDDR_MEM_1.8V HYB18TC1G160CF-2.5 MEM_DQ0 DQA_0 MEM_DQ1 VDD1 — DQA_1 MEM_DQ2 DQA_2 MEM_DQ3 VSS1 DQA_3 MEM_A12 MEM_DQ4 VSSQ1 DQA_4 MEM_QS#1 MEM_DQ5 MEM_QS#1 UDQS# VDD5 DQA_5...

  • Page 51: Bu Board Schematic Diagram (10 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (10 OF 12) USB1.1 PORTA — C7505 100p USB1.1_/OVRCUR USB1.1VBUS JL7521 1005 USB_OVRCURb R7505 USB1.1N JL7522 1/16W JL7523 USB1.1PA CHIP USB1.1P USBPA JL7524 USB1.1NA USB1.1GND USBNA D5V_USB DVICLK USB1.1PB DVIDATA(0) V2_DET USBPB C7566 USB1.1NB DVIDATA(1) HPD_DET2 —...

  • Page 52: Bu Board Schematic Diagram (11 Of 12)

    CHIP 1005 A32V_MONI AFT_DN CL7613 AH12 5V_TU IF_AGC RB7601 VI_IN15 AFT_UP 2 . 2 k C7714 CL7612 JL7625 0 . 1 IF_AGC SONY TUNER RB7600 1005 JL7626 AK10 D_IF1 VI_IN16 R7616 C7679 GPIOC(0) JL7627 AH10 1/16W 5V_TU 5V_VIF D_IF2 VI_IN17...

  • Page 53: Bu Board Schematic Diagram (12 Of 12)

    KDL-40V4100/40V4150 BU BOARD SCHEMATIC DIAGRAM (12 OF 12) — TXOUT_L0N TXOUT_L0P TXOUT_L1N TXOUT_L1P TXOUT_L2N TXOUT_L2P — EGPHSI TXCLK_LN EGPHSI TXCLK_LP GRAPHICS DDR->SDR LATCH EGPVSI D3.3V EGPVSI FB7850 TXOUT_L3N EGPPCI TXOUT_L3P EGPPCI C7855 TC74VCX162374(EL,F TXOUT_L4N — IC7850 1608 TXOUT_L4P DVOCLK0 1/OE D2.5V_2 EGPG3 EGPG3_FF...
  • Page 54 KDL-40V4100/40V4150 [VIDEO SW & I, O, AUDIO, BE MICRO, TRIDENT WX-2, TRIDENT DDR SDRAM, HDMI, PC, POWER SUPPLY, X245 GND, PWR, XTAL, PLL, RESET, PERIPHERAL, X245 DDR2, FLASH, NVM, FLEXBUS, STRAP, X245 AUDIO IF, USB1.1, X245 FRONTEND, ADC, GPIOC, TUNER, X245 DVO OUTPUT (ITU656.GRAPHICS)] COMPONENT SIDE CONDUCTOR SIDE F7005:1.6A 36V...

  • Page 55: H3E Board Schematic Diagram

    KDL-40V4100/40V4150 H3E BOARD SCHEMATIC DIAGRAM CL307 CL306 — STBY3.3V REC/RESERVE STBY_LED TO BU BOARD CN3201 ON_TIMER PWR/RESERVE PICTURE_OFF CL301 CL302 JL303 CL304 CL305 BL_IN — VD3.3V *CN301 D308 FR1105W Q301 Q305 Q302 Q303 UNR52A1G0LS0 UNR52A1G0LS0 UNR52A1G0LS0 UNR52A1G0LS0 — IOUTGND VCC —...
  • Page 56 KDL-40V4100/40V4150 [LED, OPTICAL SENSOR] COMPONENT SIDE CL306 CL306 (172963611) D306 D306 D307 D307 D301 D301 D303 D303 cam17 cam17 Q306 Q306 D302 D302 CN301 CN301 D304 D304 — R308 R308 CL307 CL307 1-876-416-11 [LED, OPTICAL SENSOR] CONDUCTOR SIDE PICOFF DATA TREC STBY TIMER...

  • Page 57: H4 Board Schematic Diagram

    KDL-40V4100/40V4150 H4 BOARD SCHEMATIC DIAGRAM — CL403 SIRCS — CL401 STBY3.3V R402 CL402 C402 1/16W 6.3V CHIP CHIP *CN401 1/16W 2012 R401 1005 — 220p C401 SIRCS — A-1494-139-A <EX1> H4 — — KDL-40V4100/40V4150...
  • Page 58 KDL-40V4100/40V4150 [SIRCS] COMPONENT SIDE cam15 cam15 — CL403 CL403 CN401 CN401 R452 R452 CL401 CL401 CL402 CL402 — R451 R451 R450 R450 — [SIRCS] CONDUCTOR SIDE — — — KDL-40V4100/40V4150...

  • Page 59: Ip5Z Board Schematic Diagram (1 Of 2)

    KDL-40V4100/40V4150 IP5Z BOARD SCHEMATIC DIAGRAM (1 OF 2) L6552 380uH L6551 380uH C6568 C6570 R6576 470p 470p 6 . 8 EY6558 EY6559 EY6552 EY6553 12V @6.9A R6500 L6550 EY6560 0 . 4 7 — 260uH 1/2W S3K60 EY6551 D6556 JL6500 D6150 EY6550 EY6562...

  • Page 60: Ip5Z Board Schematic Diagram (2 Of 2)

    KDL-40V4100/40V4150 IP5Z BOARD SCHEMATIC DIAGRAM (2 OF 2) PFC_OUT FB6600 FB6602 0.45uH 0.45uH — PRI_GND EY6714 C6797 R6700 450V JL6724 4 . 7 1/10W EY6604 RN-CP EY6618 EY6700 JL6719 *D6604 EY6701 VCC_12V FSF03B60 EY6715 EY6612 EY6619 C6789 EY6605 EY6620 — GND_3 Q6719 R6602...
  • Page 61 KDL-40V4100/40V4150 IP5Z [POWER] COMPONENT SIDE C6405 R6917 — R6920 R6919 R6918 C6789 JW45 PH6100 PH6301 JW24 PH6300 CN6705 EY6724 C6711 EY6725 JW46 C6153 L6152 JW51 JW50 — JW49 T6800 CN6700 D6150 C6152 EY6110 EY6703 EY6621 R6603 — EY6111 T6100 JW25 IC6100 C6154 JW64...
  • Page 62 KDL-40V4100/40V4150 IP5Z [POWER] CONDUCTOR SIDE D I M M E R B A C K - L I G H T - O N / O F F R 6 3 3 3 I N V - E R R E T 6 7 0 0 G N D R 6 3 0 5...

  • Page 63: Semiconductors

    KDL-40V4100/40V4150 3-5. SEMICONDUCTORS – KDL-40V4100/40V4150...

  • Page 64: Section 4: Exploded Views

    2-580-608-01 SCREW, +PSW M5X16 (KDL-40V4100 US/CND MODELS ONLY) 3-290-912-01 COVER, STAND (ML) 2-580-607-01 SCREW, +PSW M5X12 3-879-888-01 LABEL, INFORMATION 2-580-644-01 SCREW, +KTP2 3X8 (KDL-40V4100 MX/LATIN AMERICA MODELS ONLY) 2-580-629-01 SCREW, +BVST 3X8 3-878-036-01 LABEL, INFORMATION (KDL-40V4150 US/CND MODELS ONLY) KDL-40V4100/40V4150...

  • Page 65: Chassis

    See Appendix A: Encryption Key Components in the back of this manual. 4-2. CHASSIS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-628-01 SCREW, +BVST 3X6 4-635-966-01...

  • Page 66: Connectors

    See Appendix A: Encryption Key Components in the back of this manual. 4-3. CONNECTORS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-628-01 SCREW, +BVST 3X6 NOTE: The LVDS cable can only be installed one way.

  • Page 67: Bezel Assembly And Lcd Panel

    See Appendix A: Encryption Key Components in the back of this manual. 4-4. BEZEL ASSEMBLY AND LCD PANEL (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-640-01 SCREW, +BVTP2 4X16...

  • Page 68: Screw Legend

    KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et NOTE: The components identifi ed by a red outline and a mark contain NOTE: The components identifi ed by shading une marque sont critiques pour la securite. confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety.

  • Page 69: Section 5: Electrical Parts List

    KDL-40V4100/40V4150 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
  • Page 70 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C2033 1-100-916-11 CERAMIC CHIP 0.1μF C2083 1-114-326-11 CERAMIC CHIP 0.22μF C2084 1-100-912-11 CERAMIC CHIP 1μF C2034 1-135-366-11 ELECT CHIP 100μF C2085 1-100-912-11 CERAMIC CHIP 1μF C2035 1-100-916-11 CERAMIC CHIP 0.1μF C2036...
  • Page 71 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C3205 1-112-781-11 CERAMIC CHIP 1μF C4744 1-100-909-11 CERAMIC CHIP 10μF 6.3V C4746 1-100-916-11 CERAMIC CHIP 0.1μF C3207 1-100-916-11 CERAMIC CHIP 0.1μF C4748 1-100-905-11 CERAMIC CHIP 0.001μF 10% C3209 1-164-874-11 CERAMIC CHIP...
  • Page 72 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4919 1-112-777-11 CERAMIC CHIP 0.01μF C5309 1-112-777-11 CERAMIC CHIP 0.01μF C5313 1-112-777-11 CERAMIC CHIP 0.01μF C4920 1-100-916-11 CERAMIC CHIP 0.1μF C5319 1-112-777-11 CERAMIC CHIP 0.01μF C4921 1-100-909-11 CERAMIC CHIP 10μF 6.3V...
  • Page 73 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7079 1-112-781-11 CERAMIC CHIP 1μF C7141 1-100-905-11 CERAMIC CHIP 0.001μF 10% C7142 1-114-320-11 CERAMIC CHIP 0.22μF 6.3V C7080 1-114-325-11 CERAMIC CHIP 0.1μF C7143 1-127-988-81 CERAMIC CHIP 0.015μF 10% C7081 1-114-325-11 CERAMIC CHIP...
  • Page 74 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7210 1-100-909-11 CERAMIC CHIP 10μF 6.3V C7255 1-100-916-11 CERAMIC CHIP 0.1μF C7256 1-100-916-11 CERAMIC CHIP 0.1μF C7211 1-114-130-11 CERAMIC CHIP 1μF 6.3V C7257 1-100-916-11 CERAMIC CHIP 0.1μF C7212 1-114-130-11 CERAMIC CHIP...
  • Page 75 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7404 1-100-916-11 CERAMIC CHIP 0.1μF C7609 1-100-916-11 CERAMIC CHIP 0.1μF C7611 1-100-916-11 CERAMIC CHIP 0.1μF C7405 1-100-916-11 CERAMIC CHIP 0.1μF C7615 1-100-916-11 CERAMIC CHIP 0.1μF C7406 1-100-916-11 CERAMIC CHIP 0.1μF C7407...
  • Page 76 KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 77 KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 78 KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 79 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1102 1-218-957-11 RES-CHIP 2.2K 1/16W R1420 1-218-983-11 RES-CHIP 330K 1/16W R1421 1-218-971-11 RES-CHIP 1/16W R1103 1-218-989-11 RES-CHIP 1/16W R2006 1-218-990-81 SHORT CHIP R1104 1-218-957-11 RES-CHIP 2.2K 1/16W R1105 1-218-989-11 RES-CHIP...
  • Page 80 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3403 1-208-711-11 METAL CHIP 0.50% 1/16W R5000 1-216-864-11 SHORT CHIP R5001 1-211-990-11 METAL CHIP 0.50% 1/10W R3411 1-218-977-11 RES-CHIP 100K 1/16W R5003 1-211-990-11 METAL CHIP 0.50% 1/10W R3420 1-218-965-11 RES-CHIP...
  • Page 81 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7064 1-218-965-11 RES-CHIP 1/16W R7130 1-208-711-11 METAL CHIP 0.50% 1/16W R7131 1-208-911-11 METAL CHIP 0.50% 1/16W R7065 1-208-955-11 METAL CHIP 680K 0.50% 1/16W R7132 1-218-965-11 RES-CHIP 1/16W R7069 1-218-977-11 RES-CHIP...
  • Page 82 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7403 1-208-683-11 METAL CHIP 0.50% 1/16W R7638 1-218-969-11 RES-CHIP 1/16W R7651 1-218-953-11 RES-CHIP 1/16W R7404 1-218-957-11 RES-CHIP 2.2K 1/16W R7653 1-218-965-11 RES-CHIP 1/16W R7405 1-208-683-11 METAL CHIP 0.50% 1/16W R7406 1-208-683-11...
  • Page 83 KDL-40V4100/40V4150 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB2014 1-239-698-11 RESISTOR, NETWORK 10K RB4903 1-234-370-21 RES, NETWORK 22 (1005X4) RB2015 1-234-375-21 RES, NETWORK 1K (1005X4) RB4904 1-234-370-21 RES, NETWORK 22 (1005X4) RB5001 1-239-686-11 RESISTOR, NETWORK 1K RB2018 1-234-378-21 RES, NETWORK 10K...
  • Page 84 KDL-40V4100/40V4150 BU H3E REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES VARISTOR CRYSTAL X2000 1-813-462-11 VIBRATOR, CRYSTAL 24.576MHZ VD1001 1-802-078-11 VARISTOR (SMD) VD1002 1-802-078-11 VARISTOR (SMD) X3001 1-813-070-21 PIEZOELECTRIC OSCILLATOR VD1003 1-802-078-11 VARISTOR (SMD) X3501 1-579-886-21 VIBRATOR, CRYSTAL VD1004 1-802-078-11...
  • Page 85 KDL-40V4100/40V4150 H4 IP5Z REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6150 1-114-328-11 CERAMIC CHIP 0.047μF 10% C6152 1-112-229-21 ELECT 1500μF C6153 1-112-229-21 ELECT 1500μF C6155 1-114-323-11 CERAMIC CHIP 0.01μF A-1494-139-A H4 BOARD, MOUNTED C6159 1-112-835-11 ELECT 3300μF C6161...
  • Page 86 KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only IP5Z que par une piece portant le numero specifi e. with part number specifi...
  • Page 87 KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only IP5Z que par une piece portant le numero specifi e. with part number specifi...
  • Page 88 KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only IP5Z que par une piece portant le numero specifi e. with part number specifi...
  • Page 89 KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only IP5Z que par une piece portant le numero specifi e. with part number specifi...
  • Page 90 KDL-40V4100/40V4150 NOTE: Les composants identifi es per un trame et une NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading NOTE: The components identifi ed by shading marque marque sont critiques pour la securite. Ne les remplacer sont critiques pour la securite.
  • Page 91 BATTERY COVER (for RM-YD023) 3-287-551-02 CUSHION, LOWER (40) 3-287-550-01 CUSHION, UPPER (40) 3-299-074-11 FLYER, LINUX 3-299-071-01 FLYER, SAFETY 3-299-072-12 FLYER, WALL MOUNT Sony Corporation English Sony Technology Center 2008DJ74WEB-1 Technical Services Printed in USA 9-883-780-02 Service Promotion Department © 2008.04 KDL-40V4100/40V4150...

  • Page 92: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
  • Page 93 In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

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