CONTENTS 1. INTRODUCTIONS 2. DEFINITIONS 2.1 Air Filters 2.2 Air-cooled Engine 2.3 Alternative Current 2.4 Alternator 2.5 Prime Power 2.6 Standby Power 2.7 Decibel ( dB ) 2.8 Triangle Connection 2.9 Four-stroke Engine 2.10 Frequency 2.11 Fuel Injector 2. 12 Governor 2.13 Fuel-Feed Pump 2.14 Kilowaat 2.15 Water Cooled Engine...
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8.1 Generator Description of Goods 9. CONTROL PANEL 10. TROUBLESHOOTING 11 . GENERATOR CONTROL PANELS 11.1 DKG-309 11.2 D-300 11.3 D-700 12. GENERATOR OIL and WATER CAPACITY 12.1 RICARDO DIESEL GENERATOR OIL and WATER CAPACITY 12.2 MAN DIESEL GENERATOR OIL and WATER CAPACITY 12.3 PERKINS DIESEL GENERATOR OIL and WATER CAPACITY...
2.1 Air Filter: It is a part that filters out the air before it comes to combustion space. It is a part that affects the engine performance and life. GUCBIR is using high-quality air filters in its productions. 2.2 Air-cooled Engine: A cooling method relies on the circulation of air directly over hot parts of the engine to cool them.
2.4 Alternator: It is a device which converts the mechanic energy into electrical energy. We use brushless and synchronous alternators in our generators. 2.5 Prime Power: It is the power can be described as the execution in permanent and unchanged load for unlimited of hours.
3. WARNING SIGNS AND EXPLANATIONS Keep out from moving parts! Keep Radiator air outlet. Radiator your clothes and body away from blows a strong air. moving parts! Do not touch at hot surface/parts! CAUTION! Radiator can splatter hot water! Danger! HIGH VOLTAGE USE DIESEL FUEL! Do not demount the safety equip- ment of the moving parts...
Do not use derivatives of petroleum or flammable liquids to clean the parts. Just use the advised materi- als for cleaning. Use the parts that are advised by GUCBIR JENERATOR. Make the electrical connections in accordance with the standards. Do not use the blasted, uninsulated and damaged cables for connection.
Do not apply any operation to the generator while it is being lifted. The generator must not be run on a place where explosive materials exist. Some of the electrical parts are not covered, it may cause an explosion. Always use the advised and dewatered fuel. Poor quality fuel may damage the fuel pump, and this leads the engine to lose performance and may cause mechanical problems.
4.2.1 Open the airway Tilt the victim’s head back and lift the chin upwards. Remove objects from the mouth or throat (including false teeth, tobacco or chewing gum). 4.2.2 Breathing Check that the victim is breathing by looking, listening and feeling for the breath. 4.2.3 Circulation Check for pulse in the victim’s neck.
5. LANDING and CARRYING 5.1 Landing While landing the generator set, follow the instructions below for maximum safety. The lifting devices and lanyard must be at proper capacity. The lifting lanyard must be hooked at the right places that are specified on the generator set. Figure 5.1: Generator Lifting Places During the lifting operation, the slack must be taken up slowly.
6. INSTALLATION, START and LOAD Although the choice of the genset place changes according to the business location, the following points must be taken into account. 1. The place must be dry, free from dust, airy and bright field. 2. Fuelling 3.
6.2 The Cables That Must Be Used In some cases, the engine sucks air from the outside can be due to lack of available rooms is located. In such cases it needs to be aware of the following. The Power of the Advised Cable Generator (kVA) (NYY) mm...
Getting the Intake-air From Outdoor In some cases the required intake-air can be obtained from outdoor because of the unavailability of the room in which the genset has installed. The intake air must be clean. It must be considered that the exhaust gas and the warm air passes through the radiator mustn’t be taken by the generator again.
6.7 The Height from Sea-level The pressure of fuel pumps of the engines are adjusted in the factories equal to 760mm Hg. The altitude affects the performance of the generators. The effect of the altitude is less in turbo-engines compared to natural intake engines.
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Air Output Air input GENERATOR Figure 7.1: Ventilator settlement plan for the canopy genset group Air Output Air input GENERATOR Figure 7.2: Ventilator settlement plan for the canopy genset group...
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Exhaust Radiator Air Output Air input GENERATOR Figure 7.3: Ventilator settlement plan for the open type genset group Air Output Air input GENERATOR Figure 7.4: Ventilator settlement plan for the open type genset group...
7. 1 FUEL, OIL AND ANTIFREEZE 7.1 FUEL The producers of the diesel engines request and advise that the fuel, which is used in our productions, must be conform to ASTM D-975-77-2D or BS EN590:1995 CLASS 1 Quality. 7.2 Oil Viscosity-Temperature Diagram: you can check it from the diagram whether the oil, which you use in your region, is suitable or not.
10. TROUBLESHOOTING The generator is running even the electric network is off or electric network is on: - The motor body must be static grounded, check it. - The mains voltage may digress from the programmed values, measure the phase voltage. - Check whether the main voltage is being measured right by pressing the MENU button on the control panel.
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When the mains voltage is off the generator is starting but later the device is giving crank error and the engine is stopping: - Generator phase voltage is not reaching to the device. Measure the voltage between the Phase-U (2) and generator neutral (5) while the engine is running.
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a. Charge the battery or replace it a. Low or uncharged battery b. Check up the connections b. Inverse or bad battery connection c. Switch the breakage on The Engine is not c. A blow in the breakages on the control panel d.
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a.) The stabilization adjustment the regula- a. Adjust it from the regulator Oscillator current tor is out of order The voltage a) Unbalanced load a.) Balance your mains load between phases is unbalanced a. Control the short circuit Voltage exists and a.
11 . GENERATOR CONTROL PANEL 11.1 DKG-309 AUTOMATIC MAINS FAILURE UNIT The DKG-309 is a comprehensive AMF unit for single genset standby or dual genset mutual standby opera- tions. The unit is available with MPU or CANBUS versions. The CANBUS version connects to ECU controlled electronic engines providing engine control, protection and instrumentation without extra senders.
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11.4 OUTPUTS The unit provides 2 relay and 4 semiconductor outputs. 2 of them have programmable functions, selectable from a list. Any function or alarm condition may be a digital output. Using two Relay Expansion Modules, the number of relays may be increased to 22, 16 of them being volt-free contacts. 11.5 EVENT LOGGING The unit records last 100 events with date-time stamp and a total of 18 measured parameters.
11.2 D-300 The D-300 is a cost effective comprehensive genset controller ready for internet monitoring. D-300 Generator Control Panel 11.2.1 FEATURES Modem diagnostics display Diesel and gas genset support Configurable through USB, RS-232 and GPRS 400Hz operation support Free configuration program...
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11.2.5 TECHNICAL SPECIFICATIONS Alternator voltage: 0 to 300 V-AC (Ph-N) Maximum humidity: 95% non-condensing. Alternator frequency: 0-600 Hz. IP Protection: IP65 from front panel, IP30 from the rear Mains voltage: 0 to 300 V-AC (Ph-N) (with gasket) Mains frequency: 0-600 Hz. Dimensions: 172 x 134 x 46mm (WxHxD) Topology: 1-2-3 phases, with or without neutral Panel Cut-out Dimensions: 151 x 111 mm minimum.
11.3 D-700 Tailored for the most demanding applications, the D-700 provides synchronization, load share, mains synchronization, soft transfer, AMF, ATS, Remote Start, Engine control and remote display panel functionalities in a single unit, Easy commissioning is achieved with the automatic learning feature, a first in the industry. Unequalled communication capabilities allow integration to virtually any management system.
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11.3.2 TECHNICAL SPECIFICATIONS Alternator voltage: 0 to 300 V-AC (Ph-N) Storage temperature: -40°C to 80°C (-40 to +176°F) Alternator frequency: 0-600 Hz. Maximum humidity: 95% non-condensing. Mains (Busbar) voltage: 0 to 300 V-AC (Ph-N) IP Protection: IP65 from front panel, IP30 from the rear. Mains (Busbar) frequency: 0-600 Hz.
12. GENERATOR OIL and WATER CAPACITY 12.1 RICARDO DIESEL GENERATOR OIL and WATER CAPACITY Power/ CosQ 0,8 Fuel Water Consumption Capacity Capacity Model Stand By Prime Engine Model g / kW x h R485 GJR20 17,5 R490 GJR25 R4100D GJR40 28,8 R4100ZD GJR50...
12.3 PERKINS DIESEL GENERATOR OIL and WATER CAPACITY Power/ CosQ 0,8 Fuel Water Consumption Capacity Capacity Model Stand By Prime Engine Model g / kW x h 268/3,6 GJP10 403A-11G1 251/4,1 GJP15 403A-15G1 244/6,1 GJP22 404A-22G1 10,6 10,2 GJP33 1103A-33G 11,7 GJP50 10,2...
12.4 XENIC DIESEL GENERATOR OIL and WATER CAPACITY Power/ CosQ 0,8 Fuel Water Consumption Capacity Capacity Model Stand By Prime Engine Model g / kW x h TAD2583GE GJW350X TAD1285GE GJW410X TAD2583GE GJW460X TAD2664GE GJW510X TAD2666GE GJW660X TAD2831GE GJW780X TAD2861GE GJW830X TAD2862GE GJW1000X...
12.6 MITSUBİSHİ DIESEL GENERATOR OIL and WATER CAPACITY Power/ CosQ 0,8 Fuel Water Consumption Capacity Capacity Model Stand By Prime Engine Model g / kW x h GJMT1000 1000 100/80 S12AZ-PTAZ GJMT1100 1100 1000 180/150 S12H-PTA GJMT1175 1068 180/150 1175 S12H-PTA 1144 1040...
13. GENERATOR MODEL 13.1 RICARDO DIESEL GENERATOR MODELS GJR20 GJR25 GJR40 GJR50 GJR55 GJR75 GJR90 MODEL STAND BY POWER CosQ 0,8 PRIME 17,5 28,8 BRAND MODEL R485 R490 R4100D R4100ZD R4105D R4105ZD R4105IZLD TYPE POWER, PRIME 1500 RPM Liter CYLINDER VOLUME 3,93 3,93 4,33...
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GJP550 GJP700 GJP825 GJP900 MODEL GJP450 GJP500 GJP660 STANDBY POWER CosQ 0,8 PRIME BRAND MODEL 2206A-E13TAG3 2506A-E15TAG2 2806A-E18TAG1A 2806A-E18TAG2 4006-23TAG2A 2506A-E15TAG1 4006-23TAG3A ENGINE SPEED PRIME POWER STANDBY POWER NUMBER OF CYLINDER AND ORDER SWITCHABLE N / Y INTAKE SYSTEM COOLING SYSTEM GOVERNOR TYPE 12,5 15,2...
13.3 MAN DIESEL GENERATOR MODELS MODEL GJM510 GJM630 GJM700 GJM730 GJM810 GJM1000 1000 STAND BY POWER CosQ 0,8 PRIME BRAND MODEL D2676 LE 223 D2840 LE 203 D2840 LE 213 D2842 LE 203 D2842 LE 213 D2862 LE 223 ENGINE POWER ENGINE RPM 1500 CYLINDER VOLUME...
13.6 VOLVO PENTA DIESEL GENERATOR MODELS MODEL GJV94 GJV110 GJV145 GJV165 GJV200 GJV220 STANDBY 75,2 POWER CosQ 0,8 PRIME BRAND MODEL TAD530GE TAD531GE TAD532GE EDC4 TAD731GE TAD732GE EDC4 TAD733GE EDC4 ENGINE SPEED PRIME POWER STANDBY POWER NUMBER OF CYLINDER AND ORDER SWITCHABLE N / Y INTAKE SYSTME...
15. Use only original spare parts . The problems which are likely to occur will not be covered by the warran- 16. The first starts of the Gen.Sets have to be done by GUCBIR Authorized Services, otherwise Gen.set warranty will be invalid.
1. The First Start is only valid for the location where the Gen.Set is installed ,if the location of the Gen.Set is going to be changed , the Gen.Set has to be controlled and tested by GUCBIR Authorized services again.
15. THE PERIODIC MAINTENANCE 15.1 DAILY CONTROLS (Before Starting) The water level of the radiator is checked. Filled if needed. Do not fill the radiator up to top, fill it 2, 2.5 cm less than the top surface. Leave space for the evaporation. Before winter comes, control the antifreeze.; The oil level is checked.
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1. The products of Gucbir Generator are guaranteed for one year or 1000 work hour (whichever comes first) starting from the date of delivery. 2. The product is under guarantee with its entire parts. 3. If the product fails within the guarantee period, the time that passes during the repair is added to the guarantee period.
16. TECHNICAL SUPPORT If you need technical support by phone, please fill the following information and fax it to our office. CONTACT Date : Company Name : Authorized Name : Tel : Fax : E-mail : CONTROL Generator Model : Serial No : Engine Brand : Engine Model :...
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The Date of Commercial Invoice The Company Name of the Buyer Engine Brand Engine Model Engine Serial No Alternator Brand Alternator Model Alternator Serial No Engine Oil Volume Cabin Gucbir Technic Support +90 216 312 79 79 info@gucbirjenerator.com...
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! The following part will be signed and stamped by authorized service after the maintenance has been carried. MAINTENANCE SIGN & MAINTANENCE INFORMATION STAMP Firm Name : Individual Name : Date : Work Hour: Note : MAINTENANCE SIGN & MAINTANENCE INFORMATION STAMP Firm Name : Individual Name :...
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! The following part will be signed and stamped by authorized service after the maintenance has been carried. MAINTENANCE SIGN & MAINTANENCE INFORMATION STAMP Firm Name : Individual Name : Date : Work Hour: Note : MAINTENANCE SIGN & MAINTANENCE INFORMATION STAMP Firm Name : Individual Name :...
GENERATOR GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ. AT - UYGUNLUK BEYANI DECLARATION OF CONFORMITY GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ. Üretici / Manufacturer : Ekşioğlu Mah. Yavuz Selim Cad. No:2 Taşdelen - Çekmeköy / İSTANBUL / TÜRKİYE Adres / Adress : Ürün Kodu / Product Code(s) : Otomatik Açık Tip veya Kabinli Jeneratör Ürün Açıklaması...
GENERATOR WARRANTY CERTIFICATE Certificate No : Date of the permission for this certificate : This is to certify that General Directorate of Consumer Protection, Ministry of Industry and Commerce, Republic of Turkey hereby permits this warranty certificate to be issued, under Consumer Protection Law no.
WARRANTY CONDITIONS This warranty applies to new GUCBIR Generator Sets to be free from defects in material and workmanship in production for 24 months or 1000 hours from the date of delivery to first user (which occurs first). Warranty period is limited by 27 months from the date of shipment ex-works Gucbir.
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