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MANUAL

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Summary of Contents for Gucbir D-300

  • Page 1 GENERATOR USER MANUAL...
  • Page 2 • Certificate of Manufacturing Competence • ISO 9001 : 2008 • ISO OHSAS 18001 : 2007 • ISO 14001 : 2004 • CE • Brand Resutration Certificate • Service Copatence Certificate • Domestic Goods Certificate • UKR Sepro • EAC •...
  • Page 3 GENERATOR DIESEL GENERATOR USER MANUAL FACTORY & SPARE PARTS Turgut Ozal Bulvari. No:139/3 Tasdelen Cekmekoy İstanbul TURKEY Tel: +90 (216) 312 79 79 Fax: +90 (216) 312 79 77 info@gucbirjenerator.com...
  • Page 4: Table Of Contents

    CONTENTS 1. INTRODUCTIONS 2. DEFINITIONS 2.1 Air Filters 2.2 Air-cooled Engine 2.3 Alternative Current 2.4 Alternator 2.5 Prime Power 2.6 Standby Power 2.7 Decibel ( dB ) 2.8 Triangle Connection 2.9 Four-stroke Engine 2.10 Frequency 2.11 Fuel Injector 2. 12 Governor 2.13 Fuel-Feed Pump 2.14 Kilowaat 2.15 Water Cooled Engine...
  • Page 5 8.1 Generator Description of Goods 9. CONTROL PANEL 10. TROUBLESHOOTING 11 . GENERATOR CONTROL PANELS 11.1 DKG-309 11.2 D-300 11.3 D-700 12. GENERATOR OIL and WATER CAPACITY 12.1 RICARDO DIESEL GENERATOR OIL and WATER CAPACITY 12.2 MAN DIESEL GENERATOR OIL and WATER CAPACITY 12.3 PERKINS DIESEL GENERATOR OIL and WATER CAPACITY...
  • Page 6: Introductions

    2.1 Air Filter: It is a part that filters out the air before it comes to combustion space. It is a part that affects the engine performance and life. GUCBIR is using high-quality air filters in its productions. 2.2 Air-cooled Engine: A cooling method relies on the circulation of air directly over hot parts of the engine to cool them.
  • Page 7: Alternator

    2.4 Alternator: It is a device which converts the mechanic energy into electrical energy. We use brushless and synchronous alternators in our generators. 2.5 Prime Power: It is the power can be described as the execution in permanent and unchanged load for unlimited of hours.
  • Page 8: Warning Signs And Explanations

    3. WARNING SIGNS AND EXPLANATIONS Keep out from moving parts! Keep Radiator air outlet. Radiator your clothes and body away from blows a strong air. moving parts! Do not touch at hot surface/parts! CAUTION! Radiator can splatter hot water! Danger! HIGH VOLTAGE USE DIESEL FUEL! Do not demount the safety equip- ment of the moving parts...
  • Page 9: Safety Instructions

    Do not use derivatives of petroleum or flammable liquids to clean the parts. Just use the advised materi- als for cleaning. Use the parts that are advised by GUCBIR JENERATOR. Make the electrical connections in accordance with the standards. Do not use the blasted, uninsulated and damaged cables for connection.
  • Page 10: First Aid For Electric Shock Warnings

    Do not apply any operation to the generator while it is being lifted. The generator must not be run on a place where explosive materials exist. Some of the electrical parts are not covered, it may cause an explosion. Always use the advised and dewatered fuel. Poor quality fuel may damage the fuel pump, and this leads the engine to lose performance and may cause mechanical problems.
  • Page 11: Open The Airway

    4.2.1 Open the airway Tilt the victim’s head back and lift the chin upwards. Remove objects from the mouth or throat (including false teeth, tobacco or chewing gum). 4.2.2 Breathing Check that the victim is breathing by looking, listening and feeling for the breath. 4.2.3 Circulation Check for pulse in the victim’s neck.
  • Page 12: Landing And Carrying

    5. LANDING and CARRYING 5.1 Landing While landing the generator set, follow the instructions below for maximum safety. The lifting devices and lanyard must be at proper capacity. The lifting lanyard must be hooked at the right places that are specified on the generator set. Figure 5.1: Generator Lifting Places During the lifting operation, the slack must be taken up slowly.
  • Page 13: Installation,Start And Load

    6. INSTALLATION, START and LOAD Although the choice of the genset place changes according to the business location, the following points must be taken into account. 1. The place must be dry, free from dust, airy and bright field. 2. Fuelling 3.
  • Page 14: The Important Points Must Be Taken Into Account While The User

    6.2 The Cables That Must Be Used In some cases, the engine sucks air from the outside can be due to lack of available rooms is located. In such cases it needs to be aware of the following. The Power of the Advised Cable Generator (kVA) (NYY) mm...
  • Page 15: Getting The Intake-Air From Outdoor

    Getting the Intake-air From Outdoor In some cases the required intake-air can be obtained from outdoor because of the unavailability of the room in which the genset has installed. The intake air must be clean. It must be considered that the exhaust gas and the warm air passes through the radiator mustn’t be taken by the generator again.
  • Page 16: The Height From Sea-Level

    6.7 The Height from Sea-level The pressure of fuel pumps of the engines are adjusted in the factories equal to 760mm Hg. The altitude affects the performance of the generators. The effect of the altitude is less in turbo-engines compared to natural intake engines.
  • Page 17 Air Output Air input GENERATOR Figure 7.1: Ventilator settlement plan for the canopy genset group Air Output Air input GENERATOR Figure 7.2: Ventilator settlement plan for the canopy genset group...
  • Page 18 Exhaust Radiator Air Output Air input GENERATOR Figure 7.3: Ventilator settlement plan for the open type genset group Air Output Air input GENERATOR Figure 7.4: Ventilator settlement plan for the open type genset group...
  • Page 19: Fuel,Oil And Antifreeze

    7. 1 FUEL, OIL AND ANTIFREEZE 7.1 FUEL The producers of the diesel engines request and advise that the fuel, which is used in our productions, must be conform to ASTM D-975-77-2D or BS EN590:1995 CLASS 1 Quality. 7.2 Oil Viscosity-Temperature Diagram: you can check it from the diagram whether the oil, which you use in your region, is suitable or not.
  • Page 20: The Image Of The Engine

    8. THE IMAGE OF THE ENGINE 8.1 Generator Description of Goods 1. Engine Label 10. Heater Resistance 2. Alternator Label 11. Engine oil pressure switch 3. Gucbir Generator Label 12. Anti-vibration shock 4. Control Panel 13. Diesel Engine 5. Air Filter 14. Alternator 6.
  • Page 21: Control Panel

    9. CONTROL PANEL 1. Generator Control Panel 2. Panel Cover Lock 3. Electromechanical Meter 4. Circuit Breaker...
  • Page 22: Troubleshooting

    10. TROUBLESHOOTING The generator is running even the electric network is off or electric network is on: - The motor body must be static grounded, check it. - The mains voltage may digress from the programmed values, measure the phase voltage. - Check whether the main voltage is being measured right by pressing the MENU button on the control panel.
  • Page 23 When the mains voltage is off the generator is starting but later the device is giving crank error and the engine is stopping: - Generator phase voltage is not reaching to the device. Measure the voltage between the Phase-U (2) and generator neutral (5) while the engine is running.
  • Page 24 a. Charge the battery or replace it a. Low or uncharged battery b. Check up the connections b. Inverse or bad battery connection c. Switch the breakage on The Engine is not c. A blow in the breakages on the control panel d.
  • Page 25 a.) The stabilization adjustment the regula- a. Adjust it from the regulator Oscillator current tor is out of order The voltage a) Unbalanced load a.) Balance your mains load between phases is unbalanced a. Control the short circuit Voltage exists and a.
  • Page 26: Generator Control Panels

    11 . GENERATOR CONTROL PANEL 11.1 DKG-309 AUTOMATIC MAINS FAILURE UNIT The DKG-309 is a comprehensive AMF unit for single genset standby or dual genset mutual standby opera- tions. The unit is available with MPU or CANBUS versions. The CANBUS version connects to ECU controlled electronic engines providing engine control, protection and instrumentation without extra senders.
  • Page 27 11.4 OUTPUTS The unit provides 2 relay and 4 semiconductor outputs. 2 of them have programmable functions, selectable from a list. Any function or alarm condition may be a digital output. Using two Relay Expansion Modules, the number of relays may be increased to 22, 16 of them being volt-free contacts. 11.5 EVENT LOGGING The unit records last 100 events with date-time stamp and a total of 18 measured parameters.
  • Page 28: D-300

    11.2 D-300 The D-300 is a cost effective comprehensive genset controller ready for internet monitoring. D-300 Generator Control Panel 11.2.1 FEATURES Modem diagnostics display Diesel and gas genset support Configurable through USB, RS-232 and GPRS 400Hz operation support Free configuration program...
  • Page 29 11.2.5 TECHNICAL SPECIFICATIONS Alternator voltage: 0 to 300 V-AC (Ph-N) Maximum humidity: 95% non-condensing. Alternator frequency: 0-600 Hz. IP Protection: IP65 from front panel, IP30 from the rear Mains voltage: 0 to 300 V-AC (Ph-N) (with gasket) Mains frequency: 0-600 Hz. Dimensions: 172 x 134 x 46mm (WxHxD) Topology: 1-2-3 phases, with or without neutral Panel Cut-out Dimensions: 151 x 111 mm minimum.
  • Page 30: D-700

    11.3 D-700 Tailored for the most demanding applications, the D-700 provides synchronization, load share, mains synchronization, soft transfer, AMF, ATS, Remote Start, Engine control and remote display panel functionalities in a single unit, Easy commissioning is achieved with the automatic learning feature, a first in the industry. Unequalled communication capabilities allow integration to virtually any management system.
  • Page 31 11.3.2 TECHNICAL SPECIFICATIONS Alternator voltage: 0 to 300 V-AC (Ph-N) Storage temperature: -40°C to 80°C (-40 to +176°F) Alternator frequency: 0-600 Hz. Maximum humidity: 95% non-condensing. Mains (Busbar) voltage: 0 to 300 V-AC (Ph-N) IP Protection: IP65 from front panel, IP30 from the rear. Mains (Busbar) frequency: 0-600 Hz.
  • Page 32: Generator Oil And Water Capacity

    12. GENERATOR OIL and WATER CAPACITY 12.1 RICARDO DIESEL GENERATOR OIL and WATER CAPACITY Power/ CosQ 0,8 Fuel Water Consumption Capacity Capacity Model Stand By Prime Engine Model g / kW x h R485 GJR20 17,5 R490 GJR25 R4100D GJR40 28,8 R4100ZD GJR50...
  • Page 33: Perkins Diesel Generator Oil And Water Capacity

    12.3 PERKINS DIESEL GENERATOR OIL and WATER CAPACITY Power/ CosQ 0,8 Fuel Water Consumption Capacity Capacity Model Stand By Prime Engine Model g / kW x h 268/3,6 GJP10 403A-11G1 251/4,1 GJP15 403A-15G1 244/6,1 GJP22 404A-22G1 10,6 10,2 GJP33 1103A-33G 11,7 GJP50 10,2...
  • Page 34: Xenic Diesel Generator Oil And Water Capacity

    12.4 XENIC DIESEL GENERATOR OIL and WATER CAPACITY Power/ CosQ 0,8 Fuel Water Consumption Capacity Capacity Model Stand By Prime Engine Model g / kW x h TAD2583GE GJW350X TAD1285GE GJW410X TAD2583GE GJW460X TAD2664GE GJW510X TAD2666GE GJW660X TAD2831GE GJW780X TAD2861GE GJW830X TAD2862GE GJW1000X...
  • Page 35: Mitsubishi Diesel Generator Oil And Water Capacity

    12.6 MITSUBİSHİ DIESEL GENERATOR OIL and WATER CAPACITY Power/ CosQ 0,8 Fuel Water Consumption Capacity Capacity Model Stand By Prime Engine Model g / kW x h GJMT1000 1000 100/80 S12AZ-PTAZ GJMT1100 1100 1000 180/150 S12H-PTA GJMT1175 1068 180/150 1175 S12H-PTA 1144 1040...
  • Page 36: Generator Models

    13. GENERATOR MODEL 13.1 RICARDO DIESEL GENERATOR MODELS GJR20 GJR25 GJR40 GJR50 GJR55 GJR75 GJR90 MODEL STAND BY POWER CosQ 0,8 PRIME 17,5 28,8 BRAND MODEL R485 R490 R4100D R4100ZD R4105D R4105ZD R4105IZLD TYPE POWER, PRIME 1500 RPM Liter CYLINDER VOLUME 3,93 3,93 4,33...
  • Page 37 GJR110 GJR125 GJR150 GJR175 GJR220 GJR306 GJR330 GJR350 GJR400 GJR450 GJR550 RICARDO R6105AZLD R6105AZLD R6105AZLD R6105IZLD R6113AZLD R6126ZLD4 R6126ZLD5 R6D10D275A R6D12D320A R6D13D408A R6D13D440A DIRECT INJECTION 6,75 6,75 7,52 11,6 12,54 6,75 7,01 6 ORDER 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4...
  • Page 38: Perkins Diesel Generator Models

    13.2 PERKINS DIESEL GENERATOR MODELS GJP10 GJP15 GJP22 GJP33 GJP50 GJP66 GJP72 MODEL STANDBY POWER CosQ 0,8 PRIME BRAND MODEL 403A-11G1 403A-15G1 404A-22G1 1103A-33G 1103A-33TG1 1103A-33TG2 1104A-44TG1 ENGINE SPEED PRIME POWER 18,4 27,7 53,8 53,8 58,4 STANDBY POWER 13,2 20,3 30,4 59,3 59,3...
  • Page 39 GJP88 GJP110 GJP150 GJP165 GJP200 GJP220 GJP250 GJP275 GJP300 GJP330 GJP400 PERKINS 1104A-44TG2 1104C-44TAG2 1106A-70TG1 1106A-70TAG2 1106A-70TAG3 1106A-70TAG4 1506A-E88TAG2 1506A-E88TAG3 1506A-E88TAG4 1506A-E88TAG5 2206A-E13TAG2 1500 71,9 90,1 118,3 157,7 178,9 79,1 99,5 131,4 144,1 175,2 196,3 Turbo ACC Turbo Turbo ACC WATER COOLING ELECTRONIC ELECTRONIC...
  • Page 40 GJP550 GJP700 GJP825 GJP900 MODEL GJP450 GJP500 GJP660 STANDBY POWER CosQ 0,8 PRIME BRAND MODEL 2206A-E13TAG3 2506A-E15TAG2 2806A-E18TAG1A 2806A-E18TAG2 4006-23TAG2A 2506A-E15TAG1 4006-23TAG3A ENGINE SPEED PRIME POWER STANDBY POWER NUMBER OF CYLINDER AND ORDER SWITCHABLE N / Y INTAKE SYSTEM COOLING SYSTEM GOVERNOR TYPE 12,5 15,2...
  • Page 41 GJP1500 GJP1650 GJP1000 GJP1100 GJP1250 GJP1385 GJP1875 GJP2000 GJP2250 GJP2500 1500 1650 1000 1100 1250 1385 1875 2000 2250 2500 1108 1200 1320 1500 1600 1800 2000 1125 1250 1350 1500 1710 1850 2000 2250 1000 1000 1080 1200 1368 1480 1600 1800...
  • Page 42: Man Diesel Generator Models

    13.3 MAN DIESEL GENERATOR MODELS MODEL GJM510 GJM630 GJM700 GJM730 GJM810 GJM1000 1000 STAND BY POWER CosQ 0,8 PRIME BRAND MODEL D2676 LE 223 D2840 LE 203 D2840 LE 213 D2842 LE 203 D2842 LE 213 D2862 LE 223 ENGINE POWER ENGINE RPM 1500 CYLINDER VOLUME...
  • Page 43: Xenic Diesel Generator Models

    13.4 XENIC DIESEL GENERATOR MODELS MODEL GJW350X GJW410X GJW460X GJW510X GJW660X GJW780X GJW830X GJW1000X 1000 STAND BY POWER CosQ 0,8 PRIME XENIC BRAND MODEL TAD2583GE TAD1285GE TAD2583GE TAD2664GE TAD2666GE TAD2831GE TAD2861GE TAD2862GE ENGINE POWER 1500 ENGINE RPM CYLINDER VOLUME liter 12,9 12,9 26,6...
  • Page 44: Mi̇tsubi̇shi̇ Diesel Generator Models

    13.5 MİTSUBİSHİ DIESEL GENERATOR MODELS MODEL GJMT1000 GJMT1100 GJMT1175 GJMT1430 1000 1100 1175 1430 STAND BY 1144 POWER CosQ 0,8 1000 1068 1300 PRIME 1040 BRAND S12A2-PTA2 S12H-PTA S12H-PTA S12R-PTA MODEL 1020 1020 1220 ENGINE POWER ENGINE RPM 33,93 37,11 37,11 49,03 CYLINDER VOLUME...
  • Page 45 GJMT1550 GJMT1650 GJMT1915 GJMT2100 GJMT2250 GJMT2500 1550 1650 1915 2100 2250 2500 1240 1320 1532 1680 1800 2000 1409 1500 1741 1909 2045 2273 1127 1200 1393 1527 1636 1818 MITSUBISHI S12R-PTA2 S12R-PTAA2 S16R-PTA S16R-PTA2 S16R-PTAA2 S16R2-PTAW 1315 1441 1620 1790 1939 2167...
  • Page 46: Volvo Penta Diesel Generator Models

    13.6 VOLVO PENTA DIESEL GENERATOR MODELS MODEL GJV94 GJV110 GJV145 GJV165 GJV200 GJV220 STANDBY 75,2 POWER CosQ 0,8 PRIME BRAND MODEL TAD530GE TAD531GE TAD532GE EDC4 TAD731GE TAD732GE EDC4 TAD733GE EDC4 ENGINE SPEED PRIME POWER STANDBY POWER NUMBER OF CYLINDER AND ORDER SWITCHABLE N / Y INTAKE SYSTME...
  • Page 47 GJV275 GJV330 GJV415 GJV500 GJV550 GJV630 GJV700 GJV385 GJV450 VOLVO TAD734GE TAD1341GE TAD1343GE TAD1345GE TAD1641GE TAD1642GE TWD1643GE TAD1342GE TAD1344GE 1500 Turbo ACC Water Cooling Electronic 7,15 12,78 12,78 12,78 12,78 12,78 16,12 16,12 16,12 108x130 131x158 131x158 131x158 131x158 131x158 144x165 144x165 144x165...
  • Page 48: Customer Responsibility

    15. Use only original spare parts . The problems which are likely to occur will not be covered by the warran- 16. The first starts of the Gen.Sets have to be done by GUCBIR Authorized Services, otherwise Gen.set warranty will be invalid.
  • Page 49: Customer Responsibility

    1. The First Start is only valid for the location where the Gen.Set is installed ,if the location of the Gen.Set is going to be changed , the Gen.Set has to be controlled and tested by GUCBIR Authorized services again.
  • Page 50: The Periodic Maintenance

    15. THE PERIODIC MAINTENANCE 15.1 DAILY CONTROLS (Before Starting) The water level of the radiator is checked. Filled if needed. Do not fill the radiator up to top, fill it 2, 2.5 cm less than the top surface. Leave space for the evaporation. Before winter comes, control the antifreeze.; The oil level is checked.
  • Page 51 1. The products of Gucbir Generator are guaranteed for one year or 1000 work hour (whichever comes first) starting from the date of delivery. 2. The product is under guarantee with its entire parts. 3. If the product fails within the guarantee period, the time that passes during the repair is added to the guarantee period.
  • Page 52: Technical Support

    16. TECHNICAL SUPPORT If you need technical support by phone, please fill the following information and fax it to our office. CONTACT Date : Company Name : Authorized Name : Tel : Fax : E-mail : CONTROL Generator Model : Serial No : Engine Brand : Engine Model :...
  • Page 53 The Date of Commercial Invoice The Company Name of the Buyer Engine Brand Engine Model Engine Serial No Alternator Brand Alternator Model Alternator Serial No Engine Oil Volume Cabin Gucbir Technic Support +90 216 312 79 79 info@gucbirjenerator.com...
  • Page 54 ! The following part will be signed and stamped by authorized service after the maintenance has been carried. MAINTENANCE SIGN & MAINTANENCE INFORMATION STAMP Firm Name : Individual Name : Date : Work Hour: Note : MAINTENANCE SIGN & MAINTANENCE INFORMATION STAMP Firm Name : Individual Name :...
  • Page 55 ! The following part will be signed and stamped by authorized service after the maintenance has been carried. MAINTENANCE SIGN & MAINTANENCE INFORMATION STAMP Firm Name : Individual Name : Date : Work Hour: Note : MAINTENANCE SIGN & MAINTANENCE INFORMATION STAMP Firm Name : Individual Name :...
  • Page 56: Declaration Of Conformity

    GENERATOR GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ. AT - UYGUNLUK BEYANI DECLARATION OF CONFORMITY GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ. Üretici / Manufacturer : Ekşioğlu Mah. Yavuz Selim Cad. No:2 Taşdelen - Çekmeköy / İSTANBUL / TÜRKİYE Adres / Adress : Ürün Kodu / Product Code(s) : Otomatik Açık Tip veya Kabinli Jeneratör Ürün Açıklaması...
  • Page 57: Warranty Certificate

    GENERATOR WARRANTY CERTIFICATE Certificate No : Date of the permission for this certificate : This is to certify that General Directorate of Consumer Protection, Ministry of Industry and Commerce, Republic of Turkey hereby permits this warranty certificate to be issued, under Consumer Protection Law no.
  • Page 58: Warranty Conditions

    WARRANTY CONDITIONS This warranty applies to new GUCBIR Generator Sets to be free from defects in material and workmanship in production for 24 months or 1000 hours from the date of delivery to first user (which occurs first). Warranty period is limited by 27 months from the date of shipment ex-works Gucbir.
  • Page 60 Turgut Ozal Bulvari No:139 / 2 Taşdelen Distrubitors Çekmeköy İstanbul TURKEY Tel: +90 (216) 364 75 54 | Fax: +90 (216) 429 78 73 info@gucbirjenerator.com...

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