Hitachi CMP420V1 Service Manual

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SERVICE MANUAL

Be sure to read this manual before servicing. To assure safety from fi re, electric shock, injury, harmful radiation
and materials, various measures have been provided for in this HITACHI Plasma display service manual.
Be sure to read all cautionary items described in the manual to maintain safety before servicing.
1. Since the Panel Module and front Filter are made of glass, handle a broken Module and/or Filter with
sufficient care, in order not to be injured.
2. Repair work should not be started until after the Panel Module and the AC/DC Power supply have cooled
sufficiently.
3. Special care should be exercised in the proximity of the display area in order not to damage its surface.
4. The Panel Module should not be touched with bare hands, as this will protect its surface from stains.
5. It is recommended to use clean soft gloves during the repair work in order to protect not only the display
area of the Panel Module but also the technician.
6. The Chip Tube of the Panel Module (located in the upper left corner of the back of the glass panel)
is very fragile; as well, the flat cables connecting the Panel to the drive circuit PWBs are very weak. Take
care not to damage these, otherwise, the panel will never light again.
1. Features ----------------------------------------------- 3
2. Specifi cations ----------------------------------------- 4
3. Component Names --------------------------------- 5
4. Service point ------------------------------------------ 6
5. Service Modes ------------------------------------- 7
6. Troubleshooting ------------------------------------ 34
CH 1
7. Block Diagram ------------------------------------ 37
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.
Caution
Service Warning
Contents
10. Basic Circuit Diagram .................................. 43
11. Printed Wiring Board Diagram ..................... 47
12. Disassembly Diagram .................................. 50

Plasma Display

August 2004 Digital Media Division
Version 009E-1.3
YK
CMP420V1 / CMP420V2
42EDT41
8. Connector Diagram ....................................... 40
9. Wiring Diagram ............................................. 41
CH 2, CH 3
13. Replacement Parts List ................................ 51
14. DC Voltages ................................................. 53
No.009E-1
(PW1A)

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Summary of Contents for Hitachi CMP420V1

  • Page 1: Table Of Contents

    Be sure to read this manual before servicing. To assure safety from fi re, electric shock, injury, harmful radiation and materials, various measures have been provided for in this HITACHI Plasma display service manual. Be sure to read all cautionary items described in the manual to maintain safety before servicing.
  • Page 2 CMP420V1/CMP420V2/42EDT41 (PW1A) CAUTION FOR SAFETY Please read this page before making repairs to the monitor. This page explains certain safety items found in this manual which are intended to ensure the safety of the technician and to prevent accidents during any repair work.
  • Page 3: Features

    TruBass, SRS and ( ) symbol are trademarks of SRS Labs,Inc. TruBass technology is incorporated under license from SRS Labs, Inc. [AV MONITOR model] CMP420V1, CMP420V2 - One mini D-sub terminal and one DVI-D terminal for RGB input. (The D-sub terminal can also receive component RGB - selectable via customer OSD.) - One composite/S-video input terminal and two component video input terminals, added with VIDEO board.
  • Page 4: Specifi Cations

    CMP420V1/CMP420V2/42EDT41 (PW1A) 2. Specifications Display Approx. 42 inches (920 (H) x 518 (V) mm, diagonal 1059mm) dimensions Panel Resolution 852 (H) x 480 (V) pixels Net dimensions 1030 (W) x 636 (H) x 91 (D) mm (excluding Speakers/Stand) Net weight CMP420V1/V2:33.2kg 42EDT41:34.2kg...
  • Page 5: Component Names

    CMP420V1/CMP420V2/42EDT41 (PW1A) 3. Component names [Main unit] Control panel • Adjustment buttons are located on the bottom. • The back cover is provided with Remote-control indications to distinguish the receiver adjustment buttons. Indicating lamp • The main power switch is located at the back, on the lower surface.
  • Page 6: Service Point

    CMP420V1/CMP420V2/42EDT41 (PW1A) 4. Service points Lead free solder This product uses lead free solder (unleaded) to help preserve the environment. Please read these instructions before attempting any soldering work. Caution: Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. Lead free solder can splatter at high temperatures (600˚C).
  • Page 7 CMP420V1 / CMP420V2 / 42EDT41 (PW1A) 5. SERVICE MODE ACCESS BURN-IN MODE BURN-IN MODE When the Burn-in feature is turned ON, the plasma panel operates normally on all inputs that have a signal. On inputs that do not have a signal, the plasma panel displays a cycling single color test pattern (see below) which is generated internally.
  • Page 8: Demo Mode

    CMP420V1 / CMP420V2 / 42EDT41 (PW1A) SERVICE MODE ACCESS DEMO MODE DEMO MODE When the DEMO feature is turned ON, both the remote and the plasma panel front panel buttons (with the exception of the SUB POWER button) are non-operational. This can be useful for the Sales / Dealers to prevent anyone from playing with any of the settings.
  • Page 9 CMP420V1 / CMP420V2 / 42EDT41 (PW1A) SERVICE MODE ACCESS I2C ADJUSTMENT MODE C ADJUSTMENT MODE When the set is in the I2C Adjustment mode, use the cursor buttons for selecting the for changing the parameter’s value. Use the OK button to adjustment parameter, and confirm.
  • Page 10: Factory Reset

    CMP420V1 / CMP420V2 / 42EDT41 (PW1A) SERVICE MODE ACCESS FACTORY RESET FACTORY RESET Occasionally, it becomes necessary to perform a factory reset. This is different than the Memory Initialization, only customer settings are affected by Factory Reset. Rear Label 1. SUB POWER 2.
  • Page 11 CMP420V1 / CMP420V2 / 42EDT41 (PW1A) SERVICE MODE ACCESS DIAGNOSIS MODE DIAGNOSIS MODE This chassis has a limited self-diagnosis mode. When activated, the microprocessor generates a series of internal communication checks and outputs the results via OSD, as seen on the table below. Since it uses the OSD to display the results, any circuit failures which result in a “no display”...
  • Page 12 CMP420V1/CMP420V2/42EDT41 (PW1A) Service adjustment items by I C-bus control Should be adjusted Should be followed previous data Changed Component Function Maximum Default Formatter Adj. VIDEO TUNER Value PANEL Adjust Items Mode 0 R DRIVE1 [TV/VIDEO/DSUB-COMP] COOL 1 G DRIVE1 [TV/VIDEO/DSUB-COMP]...
  • Page 13 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Changed Component Function Maximum Default Formatter Adj. VIDEO TUNER Value PANEL Adjust Items Mode 68 Y_OUT_LEVEL (VIDEO) 69 Dispersion Time of Sustain current 0: 2 Times, 1: 4 times For Dynamic (Day) mode...
  • Page 14 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Changed Component Function Maximum Default Formatter Adj. VIDEO TUNER Value PANEL Adjust Items Mode 137 DC_GAIN MAIN NTSC mode 138 VAP_GAIN MAIN NTSC mode 139 VAP_INV MAIN NTSC mode 140 YH_CORE...
  • Page 15 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Changed Component Function Maximum Default Formatter Adj. VIDEO TUNER Value PANEL Adjust Items Mode 206 Sharpness f0(L) 207 NJW1320_OUT1_GAIN VIDEO PWB 208 NJW1320_OUT2_GAIN VIDEO PWB 209 Sharpness f0(L') 210 AFC_GAIN (Except AV00 mode)
  • Page 16 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Changed Component Function Maximum Adj. Default Formatter VIDEO TUNER Value PANEL Adjust Items Mode 275 Upper Limits Value for Sync Detect of 2ms interval For Power Save at AV mode...
  • Page 17 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Changed Component Function Maximum Default Formatter Adj. VIDEO TUNER Value PANEL Adjust Items Mode 344 VsVa WAIT TIMER [RISTIM] 345 Initial value of Contrast Panel life -Extend1 346 Interval time of correction time...
  • Page 18 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Changed Component Function Maximum Default Formatter Adj. VIDEO TUNER Value PANEL Adjust Items Mode Main COLOR SYSTEM CONTROL-MODE(0:BW, 2:3.58NTSC, 3:4.43NTSC, COLOR SYSTEM CONTROL-MODE(0:BW, 2:3.58NTSC, 3:4.43NTSC, 415 Horizontal Filter SW [HHPF0]...
  • Page 19 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Changed Component Function Maximum Default Formatter Adj. VIDEO TUNER Value PANEL Adjust Items Mode 482 [YVDSBG1_P0] HD2/HD3/HD9/HD10 483 [YVDSBG2_P0] HD1/HD4/HD5/HD6/HD7/HD8 484 Vertical RGB Coring For Y/G [YVDSBG0_P0] NTSC/PAL/multi 485 [YVDSBG1_P0]...
  • Page 20 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Function Changed Component Maximum Adj. Default Formatter VIDEO TUNER Value PANEL Adjust Items Mode 551 AS[YHCLPL1_P1] except NT1-RF/PAL1-except RF 552 [YHECLPL2_P1] 553 EU[YHECLPL0_E_P1] RF/multi 554 EU[YHECLPL1_E_P1] NT1-RF /PAL1-except RF 555 Horizontal Non Linear Peaking for Y/G [YHNLP0_P1]...
  • Page 21 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Function Changed Component Maximum Adj. Default Formatter VIDEO TUNER Value PANEL Adjust Items Mode 620 Y OUT LEVEL M (4.5) For Asia 621 Y OUT LEVEL B/G (5.5) For Asia 622 Y OUT LEVEL D/K (6.5) For Asia...
  • Page 22 CMP420V1/CMP420V2/42EDT41 (PW1A) Should be adjusted Should be followed previous data Changed Component Function Maximum Default Formatter Adj. VIDEO TUNER Value PANEL Adjust Items Mode 689 Center of Sharpness (HV Enhancer Gain for Y) For Asia/US VIDEO 690 Center of Sharpness (HV Enhancer Gain for Y) For Asia/US...
  • Page 23 CMP420V1/CMP420V2/42EDT41 (PW1A) Acceptable Signal Formats Video Judgment of Video Input PAL1: S and Composite of PAL/SECAM System Mode Input H.Frequency Setup PAL2: Component of PAL (YCBCR) 15.75kHz Auto PAL2 PAL3: Component of PAL (YPBPR) (576i) SDTV/DVD PAL2 PAL4: Component of PAL (YCBCR-SCART)
  • Page 24 CMP420V1/CMP420V2/42EDT41 (PW1A) Adj. point Refer the figure below Item Power Unit Vs, Va Adjustment Adjustment Procedures Remarks Adjustment Preparations Turn on the set and perform Turn Vs ADJ to adjust Vs voltage Permissive level of voltage in pre-heat run more than 1 to be within ±0.1V of the value...
  • Page 25 CMP420V1/CMP420V2/42EDT41 (PW1A) Item AGC Adjustment (Tuner built-in Model for Asia only) Adj. point Adjustment Procedures Adjustment Preparations Remarks Turn on the set and Receive AGC adjustment signal. No.289(AGC Adjustment) perform pre-heat run Indicate Service adjustment menu. : AGC Adjustment control more than 20 min.
  • Page 26 CMP420V1/CMP420V2/42EDT41 (PW1A) TV-Video Sub-tint Adjustment(Main/Sub) Item Preparation Procedure Receive Sub-tint adjustment signal of NTSC by TV Video Sub-tint Adjustment (Main) AV1 input. (composit) Refer to the following for the details of a signal. The waveform of #1pin(Cr output) and #5pin(Y output) of [PYM] Connector is seen.
  • Page 27 CMP420V1/CMP420V2/42EDT41 (PW1A) AUTOMATIC SIGNAL LEVEL ADJ USTMENT –RGB (1) Item Preparation Procedure (1) Input the adjustment signal of VGA (60Hz) (1) Select RGB2 and enter the service adjustment format into RGB2 [D-sub] input terminal. mode. the adjustment signal (2) Select No.740 “RGB Amp. Gain ADJ.” and press...
  • Page 28 CMP420V1/CMP420V2/42EDT41 (PW1A) Item AUTOMATIC SIGNAL LEVEL ADJ USTMENT –VIDEO Preparation Procedure (1) Input the adjustment signal of 576p or (1) Select AV1 and enter the service adjustment mode. 480p format into AV1 input terminal. the adjustment signal (2) Select No.743 “Automatic White peak Adj. (Multi)”...
  • Page 29 CMP420V1/CMP420V2/42EDT41 (PW1A) Item Video Color Temperature Adjustment (Cool) Adj. point Adjustment Procedures Remarks Adjustment Preparations Set the output of signal Perform the following adjustment with Color temperature should generator to white raster. the remote control. be adjusted under the (Ratio:100%)
  • Page 30 CMP420V1/CMP420V2/42EDT41 (PW1A) Item Video Color Temperature Adjustment (Normal) Adj. point Adjustment Procedures Adjustment Preparations Remarks Set the output of signal Perform the following adjustment with Color temperature should generator to white raster. the remote control. be adjusted under the (Ratio : 100%)
  • Page 31 CMP420V1/CMP420V2/42EDT41 (PW1A) Item Video Color Temperature Adjustment (Warm) Adj. point Adjustment Procedures Adjustment Preparations Remarks Set the output of signal Perform the following adjustment with Color temperature should generator to white raster. the remote control. be adjusted under the (Ratio : 100%)
  • Page 32 CMP420V1/CMP420V2/42EDT41 (PW1A) Item Video Color Temperature Adjustment (B/W) Adj. point Adjustment Procedures Remarks Adjustment Preparations Set the output of signal Perform the following adjustment with Color temperature should generator to white raster. the remote control. be adjusted under the (Ratio : 100%)
  • Page 33 CMP420V1/CMP420V2/42EDT41 (PW1A) Item PC Color Temperature Adjustment Adj. point Adjustment Procedures Remarks Adjustment Preparations Environment 20 lux or less This adjustment should be Perform the following adjustment done after video color with the remote control. temperature adjustment. Set into Factory Adjustment Set the CRT color analyzer (CA100) mode.
  • Page 34: Flow Chart

    CMP420V1/CMP420V2/42EDT41 (PW1A) Flow Chart Power cannot be turned on (LED does not light) Is the input voltage applied to Power supply unit? (CN61 CN62 AC Fuse FILTER PWB AC inlet Power switch F901 T6.3AH 250V Are the voltages applied to CN63...
  • Page 35 CMP420V1/CMP420V2/42EDT41 (PW1A) Picture is not displayed (LED is lighting) Is the LED red or green/orange? green/orange Is Voltage applied to CN63 pin of the Power supply unit? Is it the power saving mode? Power supply unit Input signal Cable or Formatter PWB...
  • Page 36: Power Board

    CMP420V1/CMP420V2/42EDT41 (PW1A) [ POWER BOARD ] NO POWER NO Vs,Va,Vcc,STB impedance FUSE check D001 D001 impedance check Q003/Q004 Q003,Q004, impedance check Q201 over 130V check voltage D010(K)-J28 Q201,IC201 under 130V D210,Q200,etc impedance check Q301 D151,IC101, Q101,R005 Q104,Q108, Q301,Q300 NO PICTURE & SOUND...
  • Page 37: Block Diagram

    CMP420V1/CMP420V2/42EDT41 (PW1A) 7. Block diagram [ Block diagram 1 ]...
  • Page 38 CMP420V1/CMP420V2/42EDT41 (PW1A) [ Block diagram 2 ]...
  • Page 39 CMP420V1/CMP420V2/42EDT41 (PW1A) [ Block diagram 3 ( POWER BOARD ) ]...
  • Page 40: Connector Diagram

    CMP420V1/CMP420V2/42EDT41 (PW1A) 8. Connector connection diagram POWER UNIT PDP PANEL CN64 B10P-VH B10P-VH CN68 B6B-PH B6B-PH STB3.3V Vpr2 CN69 20FMN-BT ZIF-20P Vsago VSAGO Vcego VCEGO PFCgo PFCGO JOINT PWB FORMATTER PWB CN63 EJP1 EFM1 B5B-EH B5B-EH DF13-30DP-1.25V(59) FI-TWEP31-VF STB 5V...
  • Page 41: Wiring Diagram

    CMP420V1/CMP420V2/42EDT41 (PW1A) 9. Wiring diagram...
  • Page 42 TS05423 TS05423 Power Unit HA01361 HA01361 Video Card UX23571 UX23571 Joint PWB TS05428 TS05428 Formatter PWB TS05429 CS00891 CMP420V1 and CMP420V2 use parts for 41EDT42 Audio PWB TS05263 TS05263 CMP420V1A and CMP420V2A use parts for 41EDT42A Panel Boards CH 4...
  • Page 43 42EDT41, 42EDT41A, CMP420V1, CMP420V2, CMP420V1A, CMP420V2A Circuit Board Part Numbers - Bottom Layer (Panel Boards) Description All Models Description All Models Y-Driver Upper PWB TS05672 Tact Key PWB TS05422 Y-Drive Lower PWB TS05673 SW PWB TS05424 Y-SUS PWB TS05679 LED PWB...
  • Page 44 42EDT41, 42EDT41A, CMP420V1, CMP420V2, CMP420V1A, CMP420V2A Circuit Board Part Numbers - Interconnect Cables Description All Models Description All Models Ribbon Cable, Control PWB to Y-SUS PWB TE05041 Wire Ass'y, Control PWB to X-Drive Left PWB TE05051 Ribbon Cable, Control PWB to X-Drive Left PWB...
  • Page 45: Basic Circuit Diagram

    CMP420V1/CMP420V2/42EDT41 (PW1A) 10. Basic circuit diagram [ POWER BOARD Basic circuit diagram 1 ]...
  • Page 46 CMP420V1/CMP420V2/42EDT41 (PW1A) [ POWER BOARD Basic circuit diagram 2 ]...
  • Page 47 CMP420V1/CMP420V2/42EDT41 (PW1A) [ POWER BOARD Basic circuit diagram 3 ]...
  • Page 48 CMP420V1/CMP420V2/42EDT41 (PW1A) [ POWER BOARD Basic circuit diagram 4 ] [ POWER BOARD Basic circuit diagram 5 ]...
  • Page 49: Printed Wiring Board Diagram

    CMP420V1/CMP420V2/42EDT41 (PW1A) 11. Printed wiring board diagram [ POWER BOARD Printed wiring board diagram 1 ]...
  • Page 50 CMP420V1/CMP420V2/42EDT41 (PW1A) [ POWER BOARD Printed wiring board diagram 2 ]...
  • Page 51 CMP420V1/CMP420V2/42EDT41 (PW1A) [ POWER BOARD Printed wiring board diagram 3 ]...
  • Page 52: Disassembly Diagram

    CMP420V1/CMP420V2/42EDT41 (PW1A) 12. Disassembly diagram...
  • Page 53: Replacement Parts List

    PRODUCT SAFETY NOTE : Components marked with a have special characteristics important to safety. Before replacing any of there components,read carefully,the CAUTION FOR SAFETY of this Service Manual. Don't degrade the safety of the receiver through improper servicing. CMP420V2 CMP420V1 42EDT41 PART SYMBOL DESCRIPTION...
  • Page 54 PRODUCT SAFETY NOTE : Components marked with a have special characteristics important to safety. Before replacing any of there components,read carefully,the CAUTION FOR SAFETY of this Service Manual. Don't degrade the safety of the receiver through improper servicing. CMP420V2 CMP420V1 42EDT41 PART SYMBOL DESCRIPTION...
  • Page 55: Dc Voltages

    14. DC Voltages BOARD CONN NOTE TO/FROM BOARD CONN NOTE TO/FROM 4.97 Pink 4.97 Pink 1.97 1.97 CN63 Joint PWB, EJP1 EJP1 Power PWB, CN63 5.91 5.91 5.91 5.91 34.64 Orange 34.64 Orange 5.17 5.17 5.17 5.17 CNPPS Joint PWB, EJP2 EJP2 Power PWB, CNPPS 12.54...
  • Page 56 14. DC Voltages BOARD CONN NOTE TO/FROM BOARD CONN NOTE TO/FROM White Purple 4.88 EJF5 Formatter PWB, EFG1 4.88 EFA1 Audio PWB, EAF1 0.471 4.88 4.85 4.85 Joint PWB 4.88 4.85 Gray 4.85 4.99 White 4.99 4.88 4.99 EJF6 Formatter PWB, EFG2 4.99 4.88 EFG1...
  • Page 57 Power PWB—DC Voltages CN63 CNPPS CN805 CN807 CN62 CN806 CH 1...
  • Page 58 Joint PWB—DC Voltages EJP2 EJP1 EJF1 EJF2 EJA1 EJF5 EJF6...
  • Page 59 Audio PWB—DC Voltages EAJ1 EAF1 EAD1 (NOT USED)
  • Page 60 Formatter PWB—DC Voltages EFA1 EFL1 EFK1 EFG1 EFG2 EFJ2 EFJ1 EFJ4...
  • Page 61 YSUS PWB—DC Voltages...
  • Page 62 ZSUS PWB—DC Voltages...
  • Page 63: User Manual

    Application Model: 42PD5000*,42PMA500*,42HDM70,CMP421* Model CMPAS14/CMPAS14S User Manual Thank you for purchasing a Hitachi plasma display speaker system. READ THE INSTRUCTIONS ON THIS USER MANUAL CAREFULLY. KEEP THIS USER MANUAL FOR FUTURE REFERENCES. CAUTION DO NOT HANDLE MONITOR BY HOLDING THE SPEAKER SYSTEMS.
  • Page 64 Caution Make sure the monitor power is switched off (with the standby/ receive lamp switched off or red) before you connect or disconnect the speaker cables. Attach the speaker systems to the monitor. Attach the speaker brackets to the speaker systems. Attach the screws in a position that allows you to read the speaker holder orientation markers (R), (L).
  • Page 67 CMP420V1/CMP420V2/42EDT41 (PW1A) MEMO...
  • Page 68 CMP420V1/CMP420V2 YK No.009E Digital Media Division 42EDT41 QR61471 Printed in Japan (JE)

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