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BC lift BCSA Installation Manual

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INSTALLATION MANUAL
BC PLATFORM LIFT type BCSA
BC
lift a/s
H.C. Oerstedsvej 13 - DK-9900 Frederikshavn
Telefon +45 98 43 54 44 - Fax +45 98 43 54 45 – E-mail: bclift@mail.tele.dk

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  • Page 1 INSTALLATION MANUAL BC PLATFORM LIFT type BCSA lift a/s H.C. Oerstedsvej 13 - DK-9900 Frederikshavn Telefon +45 98 43 54 44 - Fax +45 98 43 54 45 – E-mail: bclift@mail.tele.dk...

  • Page 2: Table Of Contents

    BC lift a/s Contents. Text Section Introduction……..…………………….………………. Tecnical details………………………………..……….. Site requirements before lift installation………….…. Arriving on installation site ………………………….. Check all lift parts before installation start…..……... Installation……………………………………………… Test…………………………………………………….. Cleaning lift and site. Initial lubrication…………….. User instruction……………………………………….. Notes…………………………………….………………...

  • Page 3: Introduction

    If you have any questions or commends to this manual or the equipment, please do not hesitate to contact BC Lift a/s We whish you good luck. BC lift a/s H.C.

  • Page 4: Tecnical Details

    BC lift a/s TECHNICAL DETAILS. General Power supply voltage 3x380 VAC/1x220VAC Rate of movement 12 cm/s Frequency 50 Hz Max. load on platform 225 kg Current consumption 2.4 Amp Relative humidity 10%-90% Power consumption 0.55 kW IP value Fuses 8 Amp...

  • Page 5: Site Requirements Before Lift Installation

    BC lift a/s SITE REQUIREMENTS BEFORE LIFT INSTALLATION. • Access to power supply close to the lift installation in the top operation panel. • The power supply must comply according to technical details. • The output from the power supply must be equipped with a main circuit breaker, according to local authority and safety regulations.

  • Page 6: Arriving On Installation Site

    BC lift a/s ARRIVING ON INSTALLATION SITE. • Introduce yourself to the client. • Hand over the user manual to the client. The client can then become familiar with the content of the manual, before user instruction will take place.

  • Page 7: Check All Lift Parts Before Installation Start

    BC lift a/s CHECK ALL LIFT ITEMS BEFORE INSTALLATION START. In order to reduce installation time and avoid unneccesary waste time, following lift items must be present before installation start. • Main rail. • Main rail end covers. • Supporting rail.

  • Page 8: Installation

    BC lift a/s INSTALLATION. Before installation can be initiated, the following basic measurements and conditions must be observed. According to enclosed drawing, it is important to locate the straight line X, starting from the top of the staircase, called the top nose, down on top of the highest step and finally ending in point X on the floor.
  • Page 9 BC lift a/s Installing the main rail. Use the supporting rail to establish the line X. Make sure the rail is hold tight on the top nose. The highest step further down will then determine the slope of line X.
  • Page 10 BC lift a/s Supporting rail. Main rail with two supports. Main rail is adjusted on the two supports so the marking on the wall, fits along with the upper side of the main rail. The end of the main rail should be vertical above the top nose of the staircase.
  • Page 11 BC lift a/s Drill all the holes. Diameter: 12 mm. Depth: min. 100 mm. Insert: Plugs U12 and tight with screw: M10 x 90. In this situation, a special designed rail support is needed for the lower end of the main rail.
  • Page 12 BC lift a/s Installing the supporting rail. The angular distance b from under side of main rail to upper side of supporting rail, is marked. Drill all the holes. Diameter: 8 mm. Depth: min. 100 mm. Insert: Plugs U8 and tight with screw: M6 x 100.
  • Page 13 BC lift a/s Installing operating panels and cable ducting. Installation of operating panel, downstairs. Installation of operating panel, upstairs. Cable ducting. Installation of operating panels and cable ducting are completed.
  • Page 14 BC lift a/s Installing lift body. Remove the upper end-stop. Back side of the lift body. Remember to loosen the cable, before inserting the wheels in the track of the main rail. Insert from upper end. Lift is inserted from the upper end.
  • Page 15 BC lift a/s Installing support wheels on the lift body. Use a spirit level, for the horizontal alignment . Tight this bolt in each side. Liftbody is now hanging vertical, and this hole must point directly to middle of the support rail.
  • Page 16 BC lift a/s The hole must be within the penetration on the backplate, and modified into a square of approx. the shown size. Support wheels installed. Do not tight the bolts yet. Use a spirit level, for the vertical alignment.
  • Page 17 BC lift a/s Installation of electrical cables. Cable from lift body is inserted in the free end of the flexible cable ducting . The free end of the flexible ducting, is pulled up to the back side of the lift body.
  • Page 18 BC lift a/s Lower Control panel. The terminals are numbered according to the wires in the cable, i.e. 1-2-3-5-6-7-8-9-10- NOTE!! Wire number 4 and Earth are not used in the terminal. Upper control panel. Terminals to LIFT, are numbered according to the wires in the cable, i.e.
  • Page 19 BC lift a/s Installation of lift platform. Platform kit. Bolt temporary inserted. Platform on lift body. Bolt temporary inserted. Assembly of arm for platform turning damper. Arm for platform turning damper. Arm mounted between the lift console and lift body flanges.
  • Page 20 BC lift a/s Arm in position. Nylon shim inserted. Bowden cable fixpoint. Installation of Bowden cables to ramps. Remove the rubber gaskets from bowden cable ends, and push cable totally into the fixpoint and lock it with the centre screw.
  • Page 21 BC lift a/s Bowden cables are now laying flat to the lift body, so outwards pressure on the body shell is avoided. Electrical connection of platform to panel in lift body. Remove the two short links between terminal 33-34 and 35-36.
  • Page 22 BC lift a/s Installation of safety bars. Safety bar. Insert the safety bar on the spline shaft and use the bolt to fasten the safety bar light before alignment. Use a spirit leveller to ajust the safety bar into horizontal position.
  • Page 23 BC lift a/s The lower ramp must have good contact to the ground/ surface when the lift has stopped in lower position and the ramp is tilted down. Ajust the upper limit stop so the platform will hang just above the nose of the top step when the lift is stopped.
  • Page 24 BC lift a/s Ajustment of platform angle. Use an Allen key and a spirit leveller to ajust the platform angle. Platform angle on first time ajustment: app. 2° above horizontal. Installing device for platform actuator. Tools and bolt/nut. Bolt/nut. Do not tight too much, since the parts must be able to turn.
  • Page 25 BC lift a/s Max. load adjustment on platform motor and safety bars. Potentiometer. Upper safety bar. Adjustment of allowed force of blockage, before safety system breaks off and stop the movement. Potentiometer. Potentiometer. Lower safety bar. Platform motor. Adjustment of allowed...

  • Page 26: Test

    TEST. Test and check the following points: • Functions on Operating panels. Activate this button and the lift platform and the safety bars shall move into Activate this button vertical position. and the lift shall move upstairs. If the platform is in horizontal position, Green indicator lamp.
  • Page 27 BC lift a/s • Function of Main circuit breaker. Turn the button and check that functions on the lift are dead. • Functions on Joy stick. The directional movement on both the lift and joy-stick must always correspond. If not, open the upper control panel and switch 2 phases on terminals for SUPPLY, and test again.
  • Page 28 BC lift a/s Safety bars open. Platform down. Ramps down. Activate joy-stick i up-stairs direction. safety bars closes. Ramps are lifted. Keep joy-stick activated. Keep joy-stick activated, until the lift automatically ends up in the shown position. Release the joy-stick.
  • Page 29 BC lift a/s Keep joy-stick activated, until the lift automatically ends up in the shown position. Release the joy-stick. • Emergency stop. Press the emergency stop down. All functions must terminate. The pushbutton stays down and the stop function is kept.
  • Page 30 BC lift a/s • Safety stop activated from the bottom part of platform. An obstacle underneath the platform, lift the movable under part, and shall immediately stop the lift movement. To release, run the lift in the other direction, and remove the obstacle.
  • Page 31 If activated, the stop function can be reset by pushing the shown metal pin. It is recommended to contact BC lift a/s tlf. +45 98435444 or an other service company in case of above mentioned event.
  • Page 32 BC lift a/s • Manual movements of platform, for evacuating the lift. Simply take the platform and lift manually by the hand. Must be hold by hand in upright position.

  • Page 33: Cleaning Lift And Site. Initial Lubrication

    BC lift a/s Cleaning lift and site. Clean the lift using a moisted cloth with a soft detergent. Clean the site using a sweeper or a vacuum cleaner NOTE!!!!! NEVER CLEAN, USING A HIGH PRESSURE CLEANER. NEVER CLEAN USING A HOSE WITH NORMAL WATER PRESSURE.

  • Page 34: User Instruction

    BC lift a/s USER INSTRUCTION. NOTE !!! THIS PART OF THE WORK MUST ALWAYS BE DONE. • Explain the operation of the installation with the aid of the user`s manual. • Check that everything is fully understood, by letting the user demonstrate the...

  • Page 35: Notes

    BC lift a/s NOTES.

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