FLIGHT DESIGN CT2K Parts And Assembly Manual
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FLIGHT DESIGN CT2K Parts And Assembly Manual

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CT2K
CTSW
P a r t s & A s s e m b l y
M a n u a l
Release 5
Copyright © 2008 Flight Design GmbH. All Rights reserved

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Summary of Contents for FLIGHT DESIGN CT2K

  • Page 1 CT2K CTSW P a r t s & A s s e m b l y M a n u a l Release 5 Copyright © 2008 Flight Design GmbH. All Rights reserved...
  • Page 2 FLIGHT DESIGN DISCLAIMS ALL WARRANTIES WITH REGARD TO THIS CATALOGUE, INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS, IN NO EVENT SHALL FLIGHT DESIGN BE LIABLE FOR ANY SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES OR ANY DAMAGES WHATSOEVER RESULTING FROM LOSS OF USE, DATA OR PROFITS, WHETHER IN AN ACTION OF CONTRACT OF THIS CATALOGUE.

  • Page 3: Table Of Contents

    ..............55 KS1080000, English Version .................... 55 KB1080000, German Version ................... 57 WA1081000 - Instrument Board ..................59 Panel CTSW Classic ......................60 Panel CTSW Advanced ....................60 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 4 ....................100 Nose Strut Steering Rod & Fork Stopper ................101 KA4010010 Nose Wheel Fairing ..................102 KA4010200_1 Nose Wheel ....................103 Nose Wheel Installation_1 ....................104 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 5 Brackets Installation ......................149 KA5050100_1 Radiators ....................150 KA5050100_2 Radiators ....................151 KA5050100 — 01 Radiators .................... 152 Brackets Installation ......................153 C9993186A Tube, Left ...................... 155 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 6 KA6020010 - Push-pull Rod & KA6020030 - Rod ............205 WA6020010 - Rod, Aileron, Long & KA6020030 - Rod ........... 206 KA6020000 - Mounting of Rod, Aileron ................207 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 7 ........................262 KA6050000 - Rudder Control .................... 264 KA6050000-01 - Rudder Control ..................265 KA6061000 - Rudder Trim Mechanism Mounting ............. 267 KL6061100 - Control Unit ....................268 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 8 KB7040000 - Heating & Ventilation System, German Version .......... 324 KS704010 - Rod Indexing Mechanism, English Version ........... 325 KS704010 - Rod Indexing Mechanism, German Version ..........325 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 9 ALPHA MFD Mounting ...................... 372 Air Speed Indicator Mounting .................... 373 Compass ..........................374 Added Accessories ......................375 Chapter 8: Price List ......................368 Credits ............................ 413 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 10: Introduction

    Introduction Dear Customer, This is a catalogue of spare parts for the CT2K/CTSW ultra light airplane. We would really appreciate your co-operation if you find any kind of discrepancies or mistakes. Our intention is the catalogue to contain comprehensive information on parts and units that the aircraft consists of and you would probably like to replace.

  • Page 11: Plane

    Plane FUSELAGE WINGS STABILIZER & RUDDER LANDING GEAR POWER PLANT FLIGHT CONTROL SYSTEMS Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 12: Chapter 1: Fuselage

    Swing Design & Up Design. Each design has four colour schemes. You can choose one for your choice. This is an optional, you can choose it or not. Standard Design Snow Design Swing Design Up Design Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 13 KA 0000110-01 S ESIGN KA 0000110-02 S ESIGN KA 0000110-03 S ESIGN KA 0000110-04 S ESIGN The colors reflected on the brochure are only approximations of the original colors. Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 14: Swing Design

    Chapter 1: Fuselage KA 0000120-01 S WING ESIGN KA 0000120-02 S WING ESIGN The colors reflected on the brochure are only approximations of the original colors. Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 15 Chapter 1: Fuselage KA 0000120-03 S WING ESIGN KA 0000120-04 S WING ESIGN The colors reflected on the brochure are only approximations of the original colors. Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 16: Up Design

    Chapter 1: Fuselage KA 0000130-01 U KA 0000130-02 U KA 0000130-03 U KA 0000130-04 U The colors reflected on the brochure are only approximations of the original colors. Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 17: Fuselage

    Chapter 1: Fuselage USELAGE KA1000000 KA1000000-10 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 18: Curtain Mounting

    KB1000520 Frame 3 curtain C9996040 Bolt DIN 912 M5x35-8.8 C9996283C Bolt DIN 933 M5x20-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996563 Washer DIN 9021-5.3mm VZ C9996836 Blind nut M5-9x15 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 19: Kb1000440 Curtain, Frame N2

    C9996040 Bolt DIN 912 M5x35-8.8 C9996283C Bolt DIN 933 M5x20-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996563 Washer DIN 9021-5.3mm VZ C9996836 Blind nut M5-9x15 C9996836 C9996283C Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 20: Kb1000440 Curtain, Frame N2_2

    KB1000431 Blind nut M5 KB1000441 Blind nut M5 KB1000442 Bolt C9996563 Washer DIN 9021-5.3mm VZ C9996283C Bolt DIN 933 M5x20-8.8 C9996565 Washer DIN 9021-6.4mm VZ KB1000431 C9996563 C9996283C Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 21: Kb1000520 Frame 3 Curtain

    Chapter 1: Fuselage KB1000520 F RAME URTAIN KB1000520 Part Q-ty per Description Unit Number ASSY KB1000520 Frame 3 curtain Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 22: Tunnel & Pyramid Hatches

    KA1000903 Tunnel hatch 315x148 KA1002310 Forward pyramid hatch KA1002320 Rear pyramid hatch C9996025 Bolt DIN 912 M4x16-8.8 C9996161 Screw ISO 7380 M5x12 C9996562 Washer DIN 9021-4.3 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 23: Ka1000902 Tunnel Hatch 180X152 Mounting

    Chapter 1: Fuselage KA1000902 T 152 M UNNEL ATCH OUNTING C9996161 KA1000902 Part Q-ty per Description Unit Number ASSY KA1000902 Tunnel hatch 180x152 C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 24: Ka1000903 Tunnel Hatch 315X148 Mounting

    Chapter 1: Fuselage KA1000903 T 148 M UNNEL ATCH OUNTING C9996161 KA1000903 Part Q-ty per Description Unit Number ASSY KA1000903 Tunnel hatch 315x148 C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 25 Chapter 1: Fuselage KA1000903 KA1000903_1 KA1000903_2 S/N 03-07-07-38 IRST KA1000903_3 S/N 04-07-02 IRST KA1000903-02 S/N 05-07-08 IRST Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 26: Pyramid Hatches Mounting

    C9996562 Part Q-ty per Description Unit Number ASSY KA1002310 Forward pyramid hatch KA1002320 Rear pyramid hatch C9996025 Bolt DIN 912 M4x16-8.8 C9996562 Washer DIN 9021-4.3 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 27: Cowlings

    KA1010200 Part Q-ty per Description Unit Number ASSY KA1010100 Cowling, upper KA1010200 Cowling, lower KA5010103 Bracket C9996162 Screw ISO 7380 M5x16 C9996650 Stainl. steel rivet A2 4x7.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 28: Ka1010100 Upper Cowling

    C9996270A Machine screw DIN 965 M4x10 A2 C9996332 Self-locking nut DIN 985-M4, regular C9996602 Stainl. steel rivet A2 3.2x8 C9997541A Button 01 C9997541B Button 04 C9997732E Flap hinges 30x22x0.8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 29: Ka1010000 - Cowlings

    Chapter 1: Fuselage Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 30: Ka1010210-01 - Lower Cowlings For Landing Light

    Chapter 1: Fuselage KA1010210-01 - L OWER OWLINGS ANDING IGHT KA1010210-01 KU1010210-01 Q-ty per Part Number Description Unit ASSY KA1010210-01 Skin, Cowling, Engine, Lower KU1010210-01 Skin, Cowling, Engine, Lower Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 31: Upper Cowling Hatch

    Upper cowling hatch, assembled C9996204 Bolt DIN 7991 M4x16-10,9 C9996332 Self-locking nut DIN 985-M4, regular C9997541A Button 01 C9997541B Button 04 C9997732I Hinger 50x31x1.1mm C9996650 Stainl. steel rivet A2 4x7.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 32: Windows

    CT door window left, green C9997221R CT door window right, green C9997222D Sliding window left green C9997222E Sliding window right green C9997222F Guides set for sliding window Mecaplex (pos.12,13) Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 33: Ks1020000 - Windows, English Version

    CT door window 2.5 mm left, colorless C9997222B CT door window 2.5 mm right, colorless C9997222G Sliding window left colorless C9997222F Guides set for sliding window Mecaplex (pos.12,13) Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 34: Doors

    ASSY KA1030100 Door unit, left C9993189T Door seal Self-locking nut DIN 985-M5, C9996333 regular C9996563 Washer DIN 9021-5.3mm VZ Gas-spring, with elbow C9997737D joints C9997737D C9996333 C9996563 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 35: Ka1030100 - Door With Small Window

    C9996270F Machine screw DIN 965 M4x20 A2 C9997222F Guides set for sliding window Mecaplex (pos.12,13) C9997222G Sliding window left colorless for 2.5 mm C9997732H Brass hinge 60x40mm brass pin C9997751C Cylinder lock ZS77 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 36: Ka1030140 Handle

    Bolt DIN 931 M6x30-8.8 C9996506 Washer DIN 125 A-10.5mm VZ C9996562 Washer DIN 9021-4.3 mm VZ C9996803P Pin SBB04x11 C9996810F Cotter pins 2.0x16 C9997702G Compression spring 1x12x60 zinc plated Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 37: Ka1040100 Baggage Hatches

    KA1040304 Handle receptacle C9996561 KA1040305 Plate C9993190H PTFE tube 6x1 C9993881 Line Dyneema 1.5mm blue 0.75 C9996704A Rivet Aluminium 3.0 x 6.0 C9996561 Washer DIN 9021-3.2mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 38: Ka1040303 Handle

    Chapter 1: Fuselage KA1040303 H ANDLE C9996289D KA1040304 KA1040303 Part Q-ty per Description Unit Number ASSY KA1040303 Handle KA1040304 Handle receptacle C9996289D Bolt A2 913 4x6 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 39: Ka1040300 Lock

    KA1040302 Lock pin C9993190H PTFE tube 6x1 C9996206H Bolt DIN 7991 M5x10-8.8 C9996504 Washer DIN 125 A2B-6.4mm C9997065F Steel rope 1x19 1.5 mm 0.45 C9997702C Compression spring 1x8x28.5x8.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 40: Seats

    Seats KB1060300 KS1060300 KA1060300 KA1060300-01 KA1060101 C9996333 C9996503 KU1060200 KA1060200 KA1060110 C9996057 C9996058 C9996334 C9996504 C9996565 KA1060104 KA1060105 C9993172F KA1060106 C9993190H C9996650 C9997031 C9997051 C9997702C C9997065D C9997817A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 41 C9997031 Lock ring DIN 471-14x1 C9997051 Nicopress oval sleeve 1.5-1.7 mm for 1.6mm cable C9997065D Steel rope 7x7 1.6 mm C9997702C Compression spring 1x8x28.5x8.5 C9997817A Hook SS2516 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 42: Wa1060200 - Seat, Sport With Headrest

    C9996333 C9996503 WA1060400 WA1060400-01 WA1060400-02 WA1060200 WA1060200-01 KA1060110 C9996057 WA1060320 C9996058 WA1060320-01 C9996334 WA1060320-02 KA1060104 C9996504 KA1060105 C9996565 KA1060106 C9993172F C9997031 C9993190H C9997702C C9996650 C9997051 C9997065D C9997817A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 43 C9997031 Lock ring DIN 471-14x1 C9997051 Nicopress oval sleeve 1.5-1.7 mm for 1.6mm cable C9997065D Steel rope 7x7 1.6 mm C9997702C Compression spring 1x8x28.5x8.5 C9997817A Hook SS2516 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 44: Ka1060001 Rail

    Q-ty per Description Unit Number ASSY KA1060001 Rail KA1060003 Seat stoppeer C9996208K Bolt DIN 7991 M5x25-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996563 Washer DIN 9021-5.3mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 45: Ka1060004 Belt Eyes

    Q-ty per Description Unit Number ASSY KA1060004 Belt eye KA1060010 Belt C9996208K Bolt DIN 7991 M5x25-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996503 Washer DIN 125 A2-5.3mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 46: Roller Installation

    Lock ring DIN 471-14x1 C9997051 Nicopress oval sleeve 1.5-1.7 mm for 1.6mm cable C9997065D Steel rope 7x7 1.6 mm C9997702C Compression spring 1x8x28.5x8.5 C9993190H C9993172F C9997065D C9997051 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 47: Seat Pivots Installation

    KA1060110 Pivot assembling C9996057 Bolt DIN 912 M6x20-8.8 C9996058 Bolt DIN 912 M6x25-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 48: Ka1060101 Belt Eye

    Chapter 1: Fuselage KA1060101 B KA1060101 C9996503 C9996333 Part Q-ty per Description Unit Number ASSY KA1060101 Belt eye C9996333 Self-locking nut DIN 985-M5, regular C9996503 Washer DIN 125 A2-5.3mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 49: Ka1070000 - Safety Belts

    C9996218 Bolt DIN 7991 M6x30-8.8 C9996219 Bolt DIN 7991 M6x35 A2 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 50: Safety Belts Mounting, Lower

    Q-ty per Description Unit Number ASSY KA1070001 Buckle KA1070120 Safety belt, right C9996218 Bolt DIN 7991 M6x30-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 51: Safety Belts Mounting, Upper

    C9996218 Bolt DIN 7991 M6x30-8.8 C9996219 Bolt DIN 7991 M6x35 A2 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 52: Ka1090000 - Underfin

    Chapter 1: Fuselage KA1090000 - U NDERFIN KU1090000 KA1090000 C9996162 Part Q-ty per Description Unit Number ASSY KU1090000 Underfin KA1090000 Underfin C9996162 Screw ISO 7380 M5x16 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 53: Ka6070000 - Tow Device

    Chapter 1: Fuselage KA6070000 - T EVICE Fuselage reinforced by producer ONLY KB1090000 KA6070004 C9996602 KA6070003 C9996289D KA1040303 C9996309 KA6070029 C9996334 C9996565 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 54 Self-locking nut DIN 985-M5, regular C9996334 Self-locking nut DIN 985-M6, regular С9996503 Washer DIN 125 A2-5.3mm C9996565 Washer DIN 9021-6.4mm VZ C9996602 Stainl. steel rivet A2 3.2x8 C9998014D Tow device E22 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 55: Ws1080000, Kb1080000 - Instrument Panel

    Chapter 1: Fuselage KS1080000, KB1080000 - Instrument Panel KS1080000, E NGLISH ERSION KS7040010 C9997175 C9997781G KA1081010 C9996921 KA6030008 KA1081020 KS1081300 KS1081201 C9997181B C9997199I KS7020101 C9997123 C9997190 C9997199 C9997190B Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 56 C9997181B LED 5mm “ green” C9997190 Pushbutton Thermal 109S, 25A C9997190B Pushbutton Thermal, 30A C9997198M Switch 3 pos, springed C9997199 Ignition switch C9997199I Circuit Breaker 3A C9997781G Compass Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 57: Kb1080000, German Version

    Chapter 1: Fuselage KB1080000, G ERMAN ERSION KB1081000 KB7040010 KA7040021 C9997780G KB1081100 C9997781A C9997175 KB1081200 KA1081010 KA1081020 C9997729L KB1081300 C9997199F KA7020005 C9997199 C9997190B C9997190 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 58 C9997199 Ignition switch C9997199F Switch panel EK 10228 C9997729L Cigarettes fire stick C9997780G Air speed indicator, 350 km/h, spiral scale C9997781A Altitude indicator, 80 mm, 10000 ft Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 59: Wa1081000 - Instrument Board

    Chapter 1: Fuselage WA1081000 - I NSTRUMENT OARD WA1081000 Q-ty per Part Number Description Unit ASSY WA1081000 Instrument Board Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 60: Panel Ctsw Classic

    C9997175 C9997189B C9997189D C9997198J C9997189E C9997198I C9997189F C9997199 KB7050020 C9997190B KA7053030 C9997190 CTSW ADVANCED GPS, DDITIONALLY QUIPPED UTOPILOT IGHTFLIGHT ACKAGE ARMIN ADIO RANSPONDER WA1081102 WA1081302 WA1081202 WA1081402 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 61 Pushbutton Thermal 109S, 25A C9997190B Pushbutton Thermal, 30A C9997198I Switch A-E 16A/250V O/I 30 X 22 C9997198J Switch A-E 16A/250V O/I 30 X 11 C9997199 Ignition switch Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 62: Ka1081010 Map Shelf, Big (Left)

    Screw ISO 7380 M5x12 KA1081020 M HELF MALL IGHT KA1081020 C9996161 Part Q-ty per Description Unit Number ASSY KA1081020 Map shelf, small C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 63: Ks1081100 Panel Left Section, Ks (English Versiion)

    C9996289R Machine screw M4x20, alu C9996332 Self-locking nut DIN 985-M4, regular C9996562 Washer DIN 9021-4.3 mm VZ C9996608 Stainl.steel rivet A2 3.2x6 C9997169 Lamp E10 C9997175 Lamp holder red C9997781G Compass Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 64: Kb1081100 Panel Left Section, Kb (German Version)

    C9996332 Self-locking nut DIN 985-M4, regular C9996562 Washer DIN 9021-4.3 mm VZ C9997780G Air speed indicator, 350 km/h, spiral scale C9997781A Altitude indicator, 80 mm, 10000 ft Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 65: Ks1081300 Panel Lower Section (English Version)

    Jackplug C9997181B LED 5mm “ green” C9997190 Pushbutton Thermal 109S, 25A C9997190B Pushbutton Thermal, 30A C9997198M Switch 3 pos, springed C9997199 Ignition switch C9997199I Circuit Breaker 3A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 66: Kb1081300 Panel Lower Section (German Version)

    C9996562 Washer DIN 9021-4.3 mm VZ C9997190 Pushbutton Thermal 109S, 25A C9997190B Pushbutton Thermal, 30A C9997199 Ignition switch C9997199F Switch panel EK 10228 C9997729L Cigarettes fire stick Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 67: Ws1081305 Panel Right Section (English Version)

    ANEL IGHT ECTION NGLISH ERSION WS1081305 C9996161 Part Q-ty per Description Unit Number ASSY Panel right section, Big Mushroom, WS1081305 blank, light C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 68: Kb1081200 Panel Right Section (German Version)

    Screw ISO 7380 M5x12 C9996270F Machine screw DIN 965 M4x20 A2 C9996332 Self-locking nut DIN 985-M4, regular C9996562 Washer DIN 9021-4.3 mm VZ C9997169 Lamp E10 C9997175 Lamp holder red Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 69: Pocket For Maps

    Q-ty per Part Number Description Unit ASSY KA1000460 Map For Pocket C9996232A Tenax Scraube M5x10mm C9996563 Washer DIN 9021-5.3mm VZ C9996834B Screw M5-A2 DIN 439 C9997541A Button 01 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 70: Ka1030160 - Pocket, Door

    Countersunk rivet nut, steel, M4 A2 C9997542A Upper cap for Press button TRW 10127 C9997542B Sleeve for Press button TRW 10224 C9997542C Bush for Press button TRW 10370 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 71: Chapter 2: Wing

    2: W HAPTER Mounting of Wing Consoles Q-ty per Part Number Derscription Unit ASSY KA2000010 Main bolt KA2000013 Spacer С9996078A Bolt DIN 912 M8x35-8.8 С9996078A KA2000013 KA2000010 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 72: Ka2010000 Wing Console, Right

    Nut M10x1 Self-locking nut DIN 985- C9996334 M6, regular Washer DIN 125 A2B- C9996504 6.4mm C9997715G Clamp 13 mm C9997715H Clamp 14 mm C9997730L O-Ring Material Viton Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 73: Ka2010001 Cap

    Chapter 2: Wings KA201001 C KA2010001 C9996289E Part Q-ty per Description Unit Number ASSY KA2010001 Cap C9996289E Screw DIN 7982-3.5x19 4 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 74: Ka2010010R Wing Pivot No1, Right

    KA2010010R Wing pivot No1, right C9996286K Bolt DIN 912 M6x16, A2 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996286P Bolt DIN 912 M6x35, A2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 75: Ka2010020R Wing Pivot No2, Right

    KA2010020R Wing pivot No2, right C9996286K Bolt DIN 912 M6x16, A3 C9996334 Self-locking nut DIN 985-M6, regular 1 C9996504 Washer DIN 125 A2B-6.4mm C9996286P Bolt DIN 912 M6x35, A3 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 76: Ka2010030R Wing Pivot No3, Right

    KA2010030R Wing pivot No3, right KA2020005 Bolt C9996286K Bolt DIN 912 M6x16, A4 C9996334 Self-locking nut DIN 985-M6, regular 2 C9996504 Washer DIN 125 A2B-6.4mm C9996286P Bolt DIN 912 M6x35, A4 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 77: Ka2010040R Wing Pivot No4, Right

    KA2010040R Wing pivot No4, right C9996286K Bolt DIN 912 M6x16, A5 C9996334 Self-locking nut DIN 985-M6, regular 1 C9996504 Washer DIN 125 A2B-6.4mm C9996286P Bolt DIN 912 M6x35, A2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 78: Wa2010000 - Wing Console, Right

    C9996145B Bolt DIN 7984-M6x16-A2 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9997006A Rod end bearing, ext. thread GA6 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 79: Wa2010010 - Pivot, Wing No1, Right

    Pivot, Flap No.1 C9996334 Self-locking nut DIN 985-M6, regular 1 C9996504 Washer DIN 125 A2B-6.4mm C9996221 Bolt DIN 7991 M5x16 A2 C9996058C Bolt DIN 6912 M6x25, A2-70 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 80: Wa2010020 - Pivot, Wing No2, Right

    C9996334 Self-locking nut DIN 985-M6, regular 1 C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9996058C Bolt DIN 6912 M6x25, A2-70 C9996145B Bolt DIN 7984-M6x16-A2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 81: Wa2010030 - Pivot, Wing No3, Right

    Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9996058C Bolt DIN 6912 M6x25, A2-70 C9997006A Rod end bearing, ext. thread GA6 C9996219 Bolt DIN 7991 M6x35 A2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 82: Wa2010040 - Pivot, Wing No4, Right

    C9996334 Self-locking nut DIN 985-M6, regular 1 C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9996058C Bolt DIN 6912 M6x25, A2-70 C9996145B Bolt DIN 7984-M6x16-A2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 83: Aileron

    Bolt DIN C9997991 M5x16 A2 C9996286K Bolt DIN 912 M6x16, A2 C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9997006A Rod end bearing, ext. thread GA6 1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 84: Ka2030020 Pivot No2

    Bolt DIN C9997991 M6x55-8.8 C9996221 Bolt DIN C9997991 M5x16 A2 C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9997006A Rod end bearing, ext. thread GA6 1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 85: Flap

    KA2040030L Flap pivot No3, left KA2040030R Flap pivot No3, right C9996221 Bolt DIN C9997991 M5x16 A2 6 C9996286K Bolt DIN 912 M6x16, A2 C9996035 Bolt DIN 912 M5x16-8.8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 86: Ka2040010 Flap Pivot No1

    Unit ASSY KA2040010L Flap pivot No1, left KA2040010R Flap pivot No1, right KA2040013 C9996035 Bolt DIN 912 M5x16-8.8 C9996221 Bolt DIN C9997991 M5x16 A2 3 KA2040013 C9996035 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 87: Ka2040020 Flap Pivot No2

    C9996221 KA2040030L KA2040030R Q-ty per Part Number Description Unit ASSY KA2040030L Flap pivot No3, left KA2040030R Flap pivot No3, right C9996221 Bolt DIN C9997991 M5x16 A2 3 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 88: Chapter 3: Stabilizer & Rudder

    Q-ty per Description Unit Number ASSY KA3010200 Stabilizer KU3010200 Stabilizer, reinforced KA3011200 Trim tab WA3010200 Stabilator, CTSW 2006 WU3010200 Stabilator, CTSW 2006, reinforced WA3011200 Trim tab, CTSW2006 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 89: Ka3010200 Stabilizer

    Self-locking nut DIN 985-M6, regular C9996336 Self-locking nut DIN 985-M8, regular C9996504 Washer DIN 125 A2B-6.4mm C9996505 Washer DIN 125 A-8.4mm VZ C9996563 Washer DIN 9021-5.3mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 90: Wa3010200 Stabilizer Ctsw 2006

    Self-locking nut DIN 985-M6, regular C9996336 Self-locking nut DIN 985-M8, regular C9996504 Washer DIN 125 A2B-6.4mm C9996505 Washer DIN 125 A-8.4mm VZ C9996563 Washer DIN 9021-5.3mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 91: Ka3010010 Bearing

    Chapter 3: Stabilizer & Rudder KA3010010 B EARING KA3010011 C9997025 C9997032 Part Q-ty per Description Unit Number ASSY KA3010011 Bearing body C9997025 Bearing SKF 608-2RZ C9997032 Lock ring DIN 472-22x1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 92: Ka3011000 Stabilizer With Trim Tab

    KU3010200 Stabilizer, reinforced KA3011001 Hange of trim tab KA3011110 Trim tab bracket KA3011200 Trim tab C9996650 Stainl. steel rivet A2 4x7.5 C9996653 Stainl. steel rivet A2 4x11.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 93: Wa3011010 Trim Tab, Assembly

    Chapter 3: Stabilizer & Rudder Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 94: Rod, Trim Tab Control, Mounting

    Chapter 3: Stabilizer & Rudder Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 95: Rudder

    Bolt DIN 933 M6x16-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996509 Spring washer DIN7980 M6 mm VZ C9996503 Washer DIN 125 A2-5.3mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 96: Ka3020020, Ka3020030 - Rudder Lower Support & Pivot

    Bolt DIN 933 M6x16-8.8 C9996283 Bolt DIN 933 M5x16-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996509 Spring washer DIN7980 M6 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 97: Ka3020010 Pivot Upper

    KA3020010 P IVOT PPER KA3020512 C9997023 KA3020010 C9996283 Part Q-ty per Description Unit Number ASSY KA3020010 Pivot upper KA3020512 Pin C9996283 Bolt DIN 933 M5x16-8.8 C9997023 Bearing, MFM-0610-06 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 98: Chapter 4: Landing Gear

    C9997730F KA4010008 KA4010100 C9996562 KA4010002 C9996763A KA4010003 C9996338 KA4010200 C9996507 KA4010007 KA4010215 KA4010010 KA4010216 KA4010013 C9996059 KA4010014 C9996334 C9996057 C9996565 C9996059 C9997026K C9996161 C9997205A C9996563 C9997205G C9996565 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 99 C9997006B Rod end bearing, ext. thread GA8 C9997026K Bearing SKF 6002-2Z C9997205A 4.00-4” UNION tire C9997205G 4.00-4” tube with straight valve C9997730F O-ring Simrit72, NBR 872, 28,0x5,0 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 100: Ka4010008 Leather Cap

    KA4010008 C9996763A Part Q-ty per Description Unit Number ASSY KA4010008 Leather cap C9996562 Washer DIN 9021-4.3 mm VZ C9996763A Alu / steel rivet 4.8x10.0 Art.-Nr.915 904 864 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 101: Nose Strut Steering Rod & Fork Stopper

    Self-locking nut DIN 985-M6, regular C9996336 Self-locking nut DIN 985-M8, regular C9996504 Washer DIN 125 A2B-6.4mm C9997006A Rod end bearing, ext. thread GA6 C9997006B Rod end bearing, ext. thread GA8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 102: Ka4010010 Nose Wheel Fairing

    Bolt DIN 912 M6x30-8.8 C9996161 Screw ISO 7380 M5x12 C9996563 Washer DIN 9021-5.3mm VZ C9996565 Washer DIN 9021-6.4mm VZ KA4010010 C9996161 C9996563 KA4010013 C9996057 C9996565 C9996059 KA4010014 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 103: Ka4010200_1 Nose Wheel

    C9996333 Self-locking nut DIN 985-M5, regular C9997205A Tyre 6-ply 4.00-4” Kenda C9997207X Tube 4.00-4 valve JS 87N 90/90 C9997208A Front wheel 4.00-4’’with bearings for 15 mm axis Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 104: Nose Wheel Installation_1

    ASSY KA4010100 Nose wheel rotation unit KA4010200 Nose wheel KA4010002 Wheel axis KA4010003 Bush C9996338 Self-locking nut DIN 985-M12, regular C9996507 Washer DIN 125 A-13 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 105: Ka4010100 Nose Wheel Rotation Unit

    C9996337 KA4010101 C9997730F KA4010140 Part Q-ty per Description Unit Number ASSY KA4010101 Pin KA4010140 Spring C9996337 Self-locking nut DIN 985-M10, regular C9997730F O-ring Simrit72, NBR 872, 28,0x5,0 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 106: Ka4010100 Nose Wheel Rotation Unit_1

    Part Number Description Unit ASSY KA4010101 KA4010141_2 C9997702A Compression Spring 5,50x22,50x136,0 C9996336 Self-locking nut DIN 985-M8, regular C9996567 Washer DIN9021-8.4mmVZ C9997730P O-Ring 1/2”X8mm C9997730F O-Ring Simrit72,NBR 872,28,Ox5,0 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 107: Spring Unit

    Chapter 4: Landing Gear PRING Part Q-ty per Description Unit Number ASSY KA4010141 Bush C9997702A Compression spring 5,50x22,50x136,0 C9997702A KA4010141 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 108: Spring Unit_1

    Q-ty per Part Number Description Unit ASSY C9996336 Self-locking nut DIN 985-M8, regular C9996567 Washer DIN 9021-8.4 mm VZ C9997730P O-Ring 1/2”x8mm KA4010141_2 Pin C9997702A Compression spring 5,50x22,50x136,0 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 109: Ka4010200-04 - Nose Wheel Mounting, Tundra

    KA4010100-04 Strut, Nose Gear KA4010200-04 Nose wheel, Tundra KA4010002-04 Axis, Nose Wheel KA4010003-04 Bush KA4010216-04 Bush C9996338 Self-locking nut DIN 985-M12, regular C9996507 Washer DIN 125 A-13 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 110 Washer DIN 9021-6.4mm VZ C9997206W Tire 4.00-6’’ 6PR B11 TT, SAVAtech, Slovenien C9997205H Tube 3,5 - 6” Stright Valve C9997204U Front wheel 6”x 80 mm - AXLE D.15 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 111 Part Number Description Unit ASSY KA4010101-04 Pin KA4010141_2 C9997702A Compression Spring 5,50x22,50x136,0 C9996336 Self-locking nut DIN 985-M8, regular C9996567 Washer DIN9021-8.4mmVZ C9997730P O-Ring 1/2”X8mm C9997730F O-Ring Simrit72,NBR 872,28,Ox5,0 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 112: Main Landing Gear

    KA1000410L KA4020110 KU4020400L KA1000410R KA4020010L KU4020400R C9996083 KA4020010R KA4020400L C9996260 KA4020400R C9996058 C9996336 KA4020450 C9996162A C9996505 C9996037 C9996565 C9996567 C9996161 KU4020010L C9996060 C9996562 KU4020010R C9996334 C9996650 C9996565 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 113 Spring washer DIN7980 M6 mm VZ C9996562 Washer DIN 9021-4.3 mm VZ C9996565 Washer DIN 9021-6.4mm VZ C9996567 Washer DIN 9021-8.4mm VZ C9996650 Stainl. steel rivet A2 4x7.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 114: Ka4020200 Upper Mounting Unit

    C9996284B С9996565 KA4020300 B RACKET FOR AIRING KA4020300 C9996037 Part Q-ty per Description Unit Number ASSY KA4020300 Bracket of main strut fairing C9996037 Bolt DIN 912 M5x20-8.8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 115: Ka4020200_1 Upper Mounting Unit

    A2B-6.4mm Washer DIN 9021- C9996565 6.4mm VZ Bolt DIN 931 С9996259A M6x30-8.8 C9996565 C9996334 C9996284 Part Q-ty per Description Unit Number ASSY C9996284 Bolt DIN 933 M6x20-8.8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 116: Ka4020001 Main Spring Bar

    Washer DIN 125 A-8.4mm VZ C9996567 Washer DIN 9021-8.4mm VZ C9996060 Bolt DIN 912 M6x35-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996565 Washer DIN 9021-6.4mm VZ C9996505 C9996336 C9996083 KA4020001 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 117: Ka4020100 Main Wheel Attachment

    Bolt DIN 912 M6x25-8.8 C9996083 Bolt DIN 912 M8x60-8.8 C9996336 Self-locking nut DIN 985-M8, regular C9996505 Washer DIN 125 A-8.4mm VZ C9996509 Spring washer DIN7980 M6 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 118: Ka4020400 Main Strut Fairing

    Door seal 0.45 C9996161 Screw ISO 7380 M5x12 C9996562 Washer DIN 9021-4.3 mm VZ C9996650 Stainl. steel rivet A2 4x7.5 KA4020450L KA4020450R С9993189T KA4020400L KA4020400R KU4020400L KU4020400R Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 119: Ka4020010 Main Wheel Fairing, Detailed View

    KU4020010L Main wheel fairing, left, reinforced KU4020010R Main wheel fairing, right, reinforced C9996058 Bolt DIN 912 M6x25-8.8 C9996162A Screw ISO 7380 M5x16 C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 120: Main Wheel, Detailed View

    Part Q-ty per Description Unit Number ASSY KA4020500 Main wheel C9996083 Bolt DIN 912 M8x60-8.8 C9996336 Self-locking nut DIN 985-M8, regular C9996505 Washer DIN 125 A-8.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 121: Ka4020500 - Main Wheel Assembly

    Half rim 6” 7020 upper with disc support C9997702C C9997205W Half rim 6” 7020 lower with disc support C9997205X C9997205Y Washer to Brake disk C9997702C Compression spring 1x8x28.5x8.5 C9997214D Brake linings for magnesium caliper Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 122: Ka4020500_1 - Main Wheel Assembly

    Half rim 6” 7020 upper with disc support C9997205W Half rim 6” 7020 lower with disc support C9997702C C9997205Y Washer to Brake disk C9997702C Compression spring 1x8x28.5x8.5 C9997214D Brake linings for magnesium caliper Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 123: Ka4020500-01 - Wheel, Main, Light

    C9997205W Half rim 6” 7020 lower with disc support C9997205Y Washer to Brake disk C9997206X Tube Sava, 4.00-6 38G11.5, 6 ply C9997214D Brake linings for magnesium caliper Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 124: Ka4020500-02 - Wheel, Main, Tundra

    Half rim 6” 7020 upper with disc support C9997205W Half rim 6” 7020 lower with disc support C9997702C C9997205Y Washer to Brake disk C9997702C Compression spring 1x8x28.5x8.5 C9997214D Brake linings for magnesium caliper Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 125: Chapter 5: Power Plant

    Chapter 5: Power Plant 5: P HAPTER OWER LANT Engine C9996095 C9996098F C9996511 KA5010200 KA5000009 KB5010100 C9996083 C9996336 C9996505 C9996567 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 126 C9996511 Spring washer DIN7980 M10 mm VZ C9996567 Washer DIN 9021-8.4mm VZ C9996572 Washer DIN 9021-12mm VZ C9997739 Silent block FIAT 38x14x10 mm KA5010200 Engine frame, Small Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 127: Ka5010200 Engine Frame, Small

    ASSY C9996511 Spring washer DIN7980 M10 mm VZ KA5010001 Bolt DIN 912 M10x55 KA5010002 Bolt DIN 912 M10x130 KA5010011 Bolt DIN 912 M10x42 KA5010200 Engine frame, Small Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 128: Kb5010100 Engine Mount

    KB5010100-03 Engine mount, stainless steel C9996083 Bolt DIN 912 M8x60-8.8 C9996336 Self-locking nut DIN 985-M8, regular C9996505 Washer DIN 125 A-8.4mm VZ C9996567 Washer DIN 9021-8.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 129: Big & Small Engine Mount

    C9996098J Bolt DIN 912 M10x150-8.8 C9996337 Self-locking nut DIN 985-M10, regular C9996506 Washer DIN 125 A-10.5mm VZ C9996572 Washer DIN 9021-12mm VZ C9997739 Silent block FIAT 38x14x10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 130 C9996098J Bolt DIN 912 M10x150-8.8 C9996337 Self-locking nut DIN 985-M10, regular C9996506 Washer DIN 125 A-10.5mm VZ C9996572 Washer DIN 9021-12mm VZ C9997739 Silent block FIAT 38x14x10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 131: Ka5010103 Bracket

    KB5010100-02 Engine mount, reinforced KB5010100-03 Engine mount, stainless steel KA5010103 Bracket KA5010103-01 KA5010103-02 Angle, Supporting, reinforced KA5010103-03 Angle, Supporting, stainless steel C9996650 Stainl. steel rivet A2 4x7.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 132: Muffler

    Number ASSY KA5020100 Forward exhaust pipe, right KA5020200 Rear exhaust pipe, right KA5020300 Forward exhaust pipe, left KA5020400 Rear exhaust pipe, left KA5020500 Muffler C9997703C Spring 2.5x15x48.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 133: Muffler Mounting, Right Side

    Chapter 5: Power Plant UFFLER OUNTING IGHT UFFLER OUNTING Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 134: Carburetor

    Unit Number ASSY KA5030001 Protection plate, left KA5030002 Protection plate, right C9996053 Bolt DIN 912 M6x10-8.8 C9996504 Washer DIN 125 A2B-6.4mm C9997723B Clamp 60-80 C9997791X AIR FILTER Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 135: Kb5030000 Carburetor, German Version

    C9997056E Nicopress stop sleeve 1.5-1.7 mm for 1.6mm cable C9997065B Steel rope 7x7 1 mm C9997701P Compression spring 0.5x5x1000 C9997723B Clamp 60-80 C9997731B Grommet 4 mm C9997770 Air filter C2039 C9997816C Cable stop 1806-Z ni Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 136: Air Filter Mounting, English Version

    Chapter 5: Power Plant ILTER OUNTING NGLISH ERSION C9997791X C9997723B Part Q-ty per Description Unit Number ASSY C9997723B Clamp 60-80 C9997791X AIR FILTER Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 137 Part Q-ty per Description Unit Number ASSY KB5030500 Dust filter box C9993189T Door seal C9996135 Bolt DIN 7984-M5x16-8.8 C9996563 Washer DIN 9021-5.3mm VZ C9997770 Air filter C2039 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 138: Handle

    Nicopress stop sleeve 1.5-1.7 mm for 1.6mm cable C9997065B Steel rope 7x7 1 mm C9997701P Compression spring 0.5x5x1000 C9997816C Cable stop 1806-Z ni C9997701P C OMPRESSION PRING C9997816C C9997701P C9997065B Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 139: Ka5030001 Protection Plate, Left

    KA5030001 P ROTECTION LATE KA5030001 C9996053 C9996504 Part Q-ty per Description Unit Number ASSY KA5030001 Protection plate, left C9996053 Bolt DIN 912 M6x10-8.8 C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 140: Ka5030002 Protection Plate, Right

    ROTECTION LATE IGHT KA5030002 C9996053 C9996504 Part Q-ty per Description Unit Number ASSY KA5030002 Protection plate, right C9996053 Bolt DIN 912 M6x10-8.8 C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 141: C9993188A Tubes

    Unit Number ASSY KB5030003 Transitional bush C9993188A AERODUCT tube CEET-12 3 ID 0.75 C9993190H PTFE tube 6x1 0.75 C9997723B Clamp 60-80 C9997731B Grommet 4 mm C9997731B C9993190H Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 142: Water Cooling

    Chapter 5: Power Plant Water Cooling C9993186A C9997715 C9997715K C9997791G KA5040100 KA5070010 C9993184A C9996283 C9996333 C9996503 C9996563 C9997715K C9997791H C9997791F C9997791E C9997715 C9997727C C9993186A C9993189G KA5040001 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 143 Washer rubber 422 11 22 C9997715 Clamp 25-40mm C9997715K Disposable clamp 15.5 mm C9997727C TY-wraps CV-100 white C9997791E Water radiator C9997791F Oil radiator C9997791G Expansion tank, black C9997791H Overflow bottle, white Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 144: Ka5040100 Cooling Case

    Chapter 5: Power Plant KA5040100 C OOLING KA5040100 Part Q-ty per Description Unit Number ASSY KA5040100 Cooling case Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 145: C9997791G Expansion Tank

    Part Q-ty per C9993186A Description Unit Number ASSY C9997715 C9993186A Hose DIN 73411 25x3.5mm 0.25 C9997715 Clamp 25-40mm C9997715K Disposable clamp 15.5 mm C9997791G Expansion tank, black Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 146: C9997791H Overflow Bottle

    Bolt DIN 933 M5x16-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996503 Washer DIN 125 A2-5.3mm C9996563 Washer DIN 9021-5.3mm VZ C9997715K Disposable clamp 15.5 mm C9997791H Overflow bottle, white Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 147: Radiators

    Chapter 5: Power Plant KA5050100 — R ADIATORS KA5040010L C9996053 KA5040010R C9996594A C9997791F KA5050001 C9997791E C9996504 C9996334 RACKETS KA5040004 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 148 Water radiator C9997791F Oil radiator C9996053 Bolt DIN 912 M6x10-8.8 C9996594A Washer rubber 422 11 22 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 149: Brackets Installation

    Bolt DIN 912 M10x50-8.8 C9996283 Bolt DIN 933 M5x16-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996503 Washer DIN 125 A2-5.3mm C9996511 Spring washer DIN7980 M10 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 150: Ka5050100_1 Radiators

    Plate of Support 2(4) KA5050105 Bracket C9997791E Water radiator C9997791F Oil radiator C9996783A Shock mount 60NR11 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 151: Ka5050100_2 Radiators

    C9996783A Shock mount 60NR11 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996092 Bolt DIN 912 M10x20-8.8 C9996511 Spring washer DIN7980 M10 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 152: Ka5050100 - 01 Radiators

    IRST KA5050102-01L C9996565 C9996059 C9996058 C9996504 KA5050103-01R KA5050108-01 KA5050103-01L KA5050106-01 KA5050102-01R C9997792I KA5050110-01 KA5050101-01 С9996053 KA5050105-01 С9996594A C9996565 C9996334 KA5050107-01 KA5050128 C9997727F C9996602 C9996057 C9997080E KA5040008 KA5040013-01 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 153: Brackets Installation

    Chapter 5: Power Plant S/N 03-04-05-18 RACKETS NSTALLATION IRST C9996511 С9996092 KA5050105 S/N 05-08-12 RACKETS NSTALLATION IRST C9996092 C9996511 C9997080E KA5050105-01 C9996057 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 154 Washer DIN 125 A2B-6.4mm С9996565 Washer DIN 9021-6.4mm VZ С9996053 Bolt DIN 912 M6x10-8.8 С9996594A Washer rubber 11x22 С9997727F TY-wraps CV-250 white С9997080E Eyes with thread M6 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 155: C9993186A Tube, Left

    Q-ty per Description Unit Number ASSY KA5040001 Water pipe, left C9993186A Hose DIN 73411 25x3.5mm 0.15 C9997715 Clamp 25-40mm C9993189G Fire protection hose, red C9997727C TY-wraps CV-100 white Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 156: C9993186A Tube, Right

    Q-ty per Description Unit Number ASSY KA5040002 Water pipe, right C9993186A Hose DIN 73411 25x3.5mm 0.45 C9997715 Clamp 25-40mm C9993189G Fire protection hose, red C9997727C TY-wraps CV-100 white Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 157: C9997794G Thermostat

    Q-ty per Part Number Description Unit ASSY KA5040201 Screen, Thermostat C9993186A Hose DIN 73411 25x3.5mm 0.55 C9997715 Clamp 25-40mm C9993189G Fire protection hose, red 0.48 C9997794G Thermostat 90C Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 158: Oil Cooling

    Washer DIN 9021-4.3 mm VZ C9996650 Stainl. steel rivet A2 4x7.5 C9997710A Clamp band 8mm C9997712 Clamp 12-20 C9997726 Turnbuckle C9997727C TY-wraps CV-100 white C9997791I Oil tank C9997792D Oil hose 1500mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 159: C9997794I Oilthermostat

    Chapter 5: Power Plant C9997794I O ILTHERMOSTAT C9997794I C9997790C Q-ty per Part Number Description Unit ASSY C9993186A Hose DIN 73411 25x3.5mm 0.55 C9997790C Clamp SP 17/9 C9997794I Oilthermostat Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 160: C9997791I Oil Tank

    ASSY KA5060100 Oil tank bracket C9996562 Washer DIN 9021-4.3 mm VZ 4 C9996650 Stainl. steel rivet A2 4x7.5 C9997710A Clamp band 8mm C9997726 Turnbuckle C9997791I Oil tank Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 161: Oil Hose Connection (1)

    Chapter 5: Power Plant ONNECTION Part Q-ty per Description Unit Number ASSY C9993184A Fuel tube DIN 73379, 7.5x3.0 C9997712 Clamp 12-20 C9997792D Oil hose 1500mm C9993184A C9997712 C9997792D C9993184A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 162: Oil Hose Connection (2)

    C9997727C Part Q-ty per Description Unit Number ASSY C9993189G C9993189G Fire protection hose, red C9997712 Clamp 12-20 C9997727C TY-wraps CV-100 white C9997792D Oil hose 1500mm C9997792D C9997712 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 163: Propeller

    C9996260 Bolt DIN 931 M8x130-8.8 C9996336 Self-locking nut DIN 985-M8, regular C9996503 Washer DIN 125 A2-5.3mm C9996505 Washer DIN 125 A-8.4mm VZ C9997799 Propeller Novaprop TXR2-65-47-101.6 1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 164: Ka5090100 Spiner Installation

    Chapter 5: Power Plant KA5090100 S PINER NSTALLATION KA5090100 C9996161 Part Q-ty per Description Unit Number ASSY KA5090100 Spinner C9996161 Screw ISO 7380 M5x12 6 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 165: Propeller Installation

    C9996260 Bolt DIN 931 M8x130-8.8 C9996336 Self-locking nut DIN 985-M8, regular C9996503 Washer DIN 125 A2-5.3mm C9996505 Washer DIN 125 A-8.4mm VZ C9997799 Propeller Novaprop TXR2-65-47-101.6 1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 166: Warp Drive Three Blade Propeller

    Self-locking nut DIN 985-M8, regular C9996503 Washer DIN 125 A2-5.3mm C9996504 Washer DIN 125 A2B-6.4mm C9996505 Washer DIN 125 A-8.4mm VZ C9997796 Propeller Warp Drive 3 bladed 66’’ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 167: Ka5090100-01 Spiner Installation

    Chapter 5: Power Plant KA5090100-01 S PINER NSTALLATION KA5090100-01 C9996161 Q-ty per Part Number Description Unit ASSY KA5090100-01 Spinner C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 168: Propeller Warp Drive Installation

    Self-locking nut DIN 985-M8, regular C9996503 Washer DIN 125 A2-5.3mm C9996504 Washer DIN 125 A2B-6.4mm C9996505 Washer DIN 125 A-8.4mm VZ C9997796 Propeller Warp Drive 3 bladed 66’’ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 169: Neuform Three Blade Propeller

    Screw ISO 7380 M5x12 C9996260 Bolt DIN 931 M8x130-8.8 C9996336 Self-locking nut DIN 985-M8, regular C9996503 Washer DIN 125 A2-5.3mm C9996505 Washer DIN 125 A-8.4mm VZ C9997799С Propeller Neuform СR3-65-47-101.6 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 170: Spiner Neuform Installation

    Chapter 5: Power Plant PINER EUFORM NSTALLATION KA5090100-04 C9996161 Q-ty per Part Number Description Unit ASSY KA5090100-04 Spinner C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 171: Propeller Neuform Installation

    Bolt DIN 912 M6x50-8.8 C9996260 Bolt DIN 931 M8x130-8.8 C9996336 Self-locking nut DIN 985-M8, regular C9996503 Washer DIN 125 A2-5.3mm C9996505 Washer DIN 125 A-8.4mm VZ C9997799С Propeller Neuform СR3-65-47-101.6 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 172: Kaspar Three Bladed Propeller

    Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A4-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9996064 Bolt DIN 912 M6x60-8.8 C9996161 Screw ISO 7380 M5x12 C9996165 Bolt DIN 912 M6x55-8.8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 173: Spiner Kaspar Installation

    Chapter 5: Power Plant PINER ASPAR NSTALLATION C9997798F C9996025 Q-ty per Part Number Description Unit ASSY C9996025 Bolt DIN 912 M4x16-8.8 C9997798F Three-bladed propeller spinner Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 174: Propeller Kaspar Installation

    Chapter 5: Power Plant ROPELLER ASPAR NSTALLATION C9997798Z Q-ty per Part Number Description Unit ASSY C9997798Z Three-bladed propeller Kaspar Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 175 Chapter 5: Power Plant C9997798Z C9996504 C9997798Z Q-ty per Part Number Description Unit ASSY C9996504 Washer DIN 125 A4-6.4mm C9997798Z Three-bladed propeller Kaspar Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 176: Handle Mounting, Kaspar Propeller Control

    C9996565 Washer DIN 9021-6.4mm VZ C9996064 Bolt DIN 912 M6x60-8.8 C9996161 Screw ISO 7380 M5x12 C9996165 Bolt DIN 912 M6x55-8.8 C9997798A Operating handle of propeller CR3 -V Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 177: Ka5090500-03 - Handle Mounting, Neuform Propeller Control

    Operating handle of propeller CR3 -V C9996334 Self-locking nut DIN 985-M6, regular C9996504A Washer DIN 125 A4-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9996065 Bolt DIN 912 M6x70-8.8 C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 178: Chapter 6: Flight Control

    C9996563 Washer DIN 9021-5.3mm VZ C9996650 Stainl. steel rivet A2 4x7.5 C9997065B Steel rope 7x7 1 mm C9997816B Cable stop 621.1-Z15.2 zk C9997816C Cable stop 1806-Z ni Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 179: Covering Plate Installation

    Chapter 6: Flight Control OVERING LATE NSTALLATION C9996161 KA6010001 KA6010100 Part Q-ty per Description Unit Number ASSY KA6010010 Covering plate assembly KA6010100 Throttle box C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 180: Ka6010001 Covering Plate

    KA6010001 Covering plate KA6010005 Return spring KA6010103 Washer with hole KA6010104 Lever KA6010105 Bush KA6010106 Pin C9996207 Bolt DIN 7991 M5x16-8.8 C9996333 Self-locking nut DIN 985-M5, regular Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 181: Ka6010001_1 - Covering Plate

    Chapter 6: Flight Control KA6010001_1 - C S/N 04-05-04 OVERING LATE IRST KA6010001 Part Q-ty per Description Unit Number ASSY KA6010001 Covering plate Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 182: Ka6010110 - Choke

    Number ASSY KA6010111 Bush KA6010112 Plate KA6010113 Bolt C9997060 Thimble 2 mm C9997051 Nicopress oval sleeve 1.5-1.7 mm for 1.6mm cable C9997065B Steel rope 7x7 1 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 183: Ka6010100 - Throttle Box (1)

    Chapter 6: Flight Control KA6010100 - T HROTTLE C9996042 C9996035 C9996563 C9996039 KA6010151 KA6010156 C9996037 C9996503 C9996333 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 184: Ka6010100 - Throttle Box (2)

    Self-locking nut DIN 985-M8, regular C9996503 Washer DIN 125 A2-5.3mm C9996505 Washer DIN 125 A-8.4mm VZ C9996563 Washer DIN 9021-5.3mm VZ C9996650 Stainl. steel rivet A2 4x7.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 185: Ka6010001-01 - Covering Plate

    C9996162 KA6010001-01 KA6010100-01 Q-ty per Part Number Description Unit ASSY KA6010001-01 Covering plate assembly KA6010100-01 Throttle box C9996161 Screw ISO 7380 M5x12 C9996162 Screw ISO 7380 M5x16 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 186: Ka6010000-01 - Throttle Box Mounting

    Chapter 6: Flight Control KA6010000-01 — T S/N 05-06-01 HROTTLE OUNTING IRST C9996029 C9996164A C9996502 C9997703B С9997056E C9996039 KA6010129 C9996503 KA6010156-01 С9997065B KA6010157-01 C9996026 KA6010151-01 C9996333 C996562A C9996332 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 187 Chapter 6: Flight Control KA6010100-01 — T S/N 05-06-01 HROTTLE IRST KA6010130 KA6010140-1 KA6010110 C9996505 KA6010153-01 C9996565 KA6010123-01 KA6010107-01 KA6010108-01 C9996336 KA6010124-01 KA6010101-01 C9996364 C9996334 C9996504 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 188 Nicopress stop sleeve 1.5-1.7 mm C9997816B Cable stop 621.1-Z15.2 zk C9996562A Washer DIN 9021-4.3 mm A4 C9996029 Bolt DIN 912 M4x35-8.8 C9997065B Steel rope 7x7 1 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 189: Ka6010130 - Throttle

    KA6010135 Bush KA6010136 Roller yoke C9996219 Bolt DIN 7991 M6x35 A2 C9996060 Bolt DIN 912 M6x35-8.8 C9996334 Self-locking nut DIN 985-M6, regular С9996504 Washer DIN 125 A2B-6.4 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 190: Ka6010120 - Trimm

    KA6010124 Bolt KA6010125 Bush KA6010127 Lock for trim tab control lever C9996216 Bolt DIN 7991 M6x20-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 191: Ka6010140 - Brake

    KA6010140 - B RAKE C9996219 KA6010143 KA6010141 KA6010142 Part Q-ty per Description Unit Number ASSY KA6010141 Grip KA6010142 Plate KA6010143 Grip C9996219 Bolt DIN 7991 M6x35 A2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 192: Ka6010140_01 - Brake

    S/N 05-06-01 RAKE IRST C9996222 KA6010143 KA6010141 KA6010142 Part Q-ty per Description Unit Number ASSY KA6010141 Grip KA6010142 Plate KA6010143 Grip C9996222 Bolt DIN 7991 M6x50 A2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 193: Tross

    Q-ty per Description Unit Number ASSY C9993192 Cable housing 1.9x5.0 C9997065B Steel rope 7x7 1 mm C9997816B Cable stop 621.1-Z15.2 zk C9997816C Cable stop 1806-Z ni C9997816B Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 194: Aileron Cotrol

    Chapter 6: Flight Control Aileron Cotrol Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 195 Self-locking nut DIN 985-M5, regular С9996334 Self-locking nut DIN 985-M6, regular С9996503 Washer DIN 125 A2-5.3mm С9996504 Washer DIN 125 A2B-6.4mm С9996563 Washer DIN 9021-5.3mm VZ С9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 196: Ka6020500 - Rod & Ka6040103 - Stopper

    Bolt DIN 912 M6x45-8.8 С9996333 Self-locking nut DIN 985-M5, regular 1 С9996334 Self-locking nut DIN 985-M6, regular 2 С9996503 Washer DIN 125 A2-5.3mm С9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 197: Ka6020210 - H-Bracket

    С9996207 Bolt DIN 7991 M5x16-8.8 С9996283 Bolt DIN 933 M5x16-8.8 С9996333 Self-locking nut DIN 985-M5, regular 4 С9996503 Washer DIN 125 A2-5.3mm С9996563 Washer DIN 9021-5.3mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 198: Ka6020130 - Rear Fork Rod Support

    С9996259A Bolt DIN 931 M6x30-8.8 С9996284 Bolt DIN 933 M6x16-8.8 С9996334 Self-locking nut DIN 985-M6, regular 4 С9996504 Washer DIN 125 A2B-6.4mm С9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 199: Ka6020200 - Fork Rod

    Chapter 6: Flight Control KA6020200 - F KA3010203 KA6020200 С9996259S KA6020200 Part Q-ty per Description Unit Number ASSY KA6020200 Fork rod KA3010203 Bush С9996259S Bolt DIN 931 M8x55-8.8 2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 200: Ka6020000 - Aileron Cotrol

    Lock Plate KA6020007 Lock Plate KA6020006 Washer C9996232 Bolt DIN 931 M8x35-8.8 C9996164A Bolt DIN 912 M4x12-8.8 C9996332 Self-locking nut DIN 985-M4, regular C9996502 Washer DIN 125 A2-4.3mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 201: Ka6020060 - Cable & Ka6020400 - Vertical Rod

    ASSY KA6020003 Bush KA6020060 Cable KA6020400 Rod KA6050001 Bush С9996062 Bolt DIN 912 M6x45-8.8 С9996334 Self-locking nut DIN 985-M6, regular 2 С9996504 Washer DIN 125 A2B-6.4mm KA6050001 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 202: Ka6020300 - Rod-Rocker

    Chapter 6: Flight Control KA6020300 - R OCKER KA6020003 C9996288 KA6020300L KA6020300R С9996061 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 203: Ka6020320 - Side Bracket & Ka6020300 - Rod-Rocker

    Bolt DIN 912 M6x35-8.8 C9996288 Bolt DIN 912 M6x70, A2 C9996334 Self-locking nut DIN 985-M6, regular 6 C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 204: Ka6020050R Aileron Control Rod Rib Box

    ASSY KA6020050R Aileron control rod rib box С9996061 Bolt DIN 912 M6x40-8.8 KA6020021 Bolt M6x26 C9996334 Self-locking nut DIN 985-M6, regular 3 C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 205: Ka6020010 - Push-Pull Rod & Ka6020030 - Rod

    KA6020030L Rod 12x1.5 in the wing KA6020030R Rod 12x1.5 in the wing С9996060 Bolt DIN 912 M6x35-8.8 С9996334 Self-locking nut DIN 985-M6, regular С9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 206: Wa6020010 - Rod, Aileron, Long & Ka6020030 - Rod

    Rod, Aileron, Long KA6020030L Rod 12x1.5 in the wing KA6020030R Rod 12x1.5 in the wing KA6020021 Bolt M6x26 С9996334 Self-locking nut DIN 985-M6, regular С9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 207: Ka6020000 - Mounting Of Rod, Aileron

    Chapter 6: Flight Control Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 208: Ka6020040 - Rocker

    KA6020040R Rocker KA6020044 Angle KA6020046 Bush C9996063 Bolt DIN 912 M6x50-8.8 С9996208 Bolt DIN 7991 M5x20-8.8 С9996334 Self-locking nut DIN 985-M6, regular 1 С9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 209 KA6020040L Rocker KA6020040R Rocker KA6020044 Angle KA6020008 Washer KA6020023 Bolt M6x40 С9996208 Bolt DIN 7991 M5x20-8.8 С9996334 Self-locking nut DIN 985-M6, regular 1 С9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 210: Ka6020010 - Push-Pull Rod

    KA6020012 Tube С9996334 Self-locking nut DIN 985-M6, regular 2 C9996650 Stainl. steel rivet A2 4x7.5 С9997006A Rod end bearing, ext. thread GA6 C9996650 KA6020012 KA6020011 С9996334 С9997006A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 211: Wa6020010 - Rod, Aileron, Long

    WA6020012 Tube С9996334 Self-locking nut DIN 985-M6, regular 2 C9996650 Stainl. steel rivet A2 4x7.5 С9997006A Rod end bearing, ext. thread GA6 C9996650 WA6020012 KA6020011 С9996334 С9997006A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 212: Ka6020030 - Rod

    Tube С9996334 Self-locking nut DIN 985-M6, regular 2 C9996650 Stainl. steel rivet A2 4x7.5 С9997006A Rod end bearing, ext. thread GA6 KA6020031 С9996334 С9997006A KA6020032 KA6020033 C9996650 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 213: Ka6020040 - Outer Rocker

    KA6020041R Upper plate KA6020042 Body KA6020043 Lower plate KA6020045 Bush C9996204 Bolt DIN 7991 M4x16-10,9 3 C9997024 Bearing SKF 686 2 Z KA6020041L KA6020041R C9996204 KA6020042 KA6020043 KA6020045 C9997024 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 214: Ka6020050 - Rod

    KA6020051 Tube С9996334 Self-locking nut DIN 985-M6, regular C9996650 Stainl. steel rivet A2 4x7.5 С9997006A Rod end bearing, ext. thread GA6 KA6020031 С9996334 С9997006A KA6020033 KA6020051 C9996650 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 215: Ka6020060 - Cable

    Nicopress oval sleeve 1.5-1.7 mm for 1.6mm cable 3 С9997059 Flat clip DUPLEX, 1.4401 for 2 mm cable С9997060 Thimble 2 mm С9997062 Thimble 3 mm С9997065D Steel rope 7x7 1.6 mm С9997703E Spring 2.5x15x81 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 216: Ka6020130 - Rear Fork Support

    Bolt DIN 933 M5x16-8.8 С9996503 Washer DIN 125 A2-5.3mm C9996651 Stainl. steel rivet A2 4x9.5 C9997002B Bearing SC8 KA6020132 С9996503 C9996651 С9996333 С9996283 KA6020131R KA6020131L KA6020133 C9997002B Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 217: Ka6020210 - H-Bracket

    Bolt DIN 933 M5x16-8.8 С9996333 Self-locking nut DIN 985-M5, regular 4 С9996503 Washer DIN 125 A2-5.3mm C9996651 Stainl. steel rivet A2 4x9.5 C9997002B Bearing SC8 С9997731E Grommet 10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 218: Ka6020300 - Rod Rocker

    KA6020300 - R OCKER KA6020300L KA6020300R Q-ty per Part Number Description Unit ASSY KA6020300L Rod rocker KA6020300R Rod rocker С9997006A Rod end bearing, ext. thread GA6 2 С9997006A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 219: Ka6020400 - Rod

    KA6020402 Tube С9996334 Self-locking nut DIN 985-M6, regular 2 C9996650 Stainl. steel rivet A2 4x7.5 С9997006A Rod end bearing, ext. thread GA6 C9996650 KA6020402 KA6020401 С9996334 С9997006A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 220: Ka6020500 - Rod

    KA6020501 Tube С9996334 Self-locking nut DIN 985-M6, regular 2 C9996650 Stainl. steel rivet A2 4x7.5 С9997006A Rod end bearing, ext. thread GA6 C9996650 KA6020501 KA6020031 С9996334 С9997006A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 221: Ka6062000 - Aileron Trim Mechanism Mounting

    Chapter 6: Flight Control KA6062000 – A ILERON ECHANISM OUNTING View B View A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 222 Washer DIN 125 A2-5.3mm C9996504 Washer DIN 125 A2B-6.4mm С9996332 Self-locking nut DIN 985-M4, regular C9996333 Self-locking nut DIN 985-M5, regular C9996334 Self-locking nut DIN 985-M6, regular Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 223 Unit Number ASSY KA6062220 Rocker, Upper KA6050001 Bush KA6062108 Support, Upper Rocker С9996216 Bolt DIN 7991 M6x20-8.8 C9996061 Bolt DIN 912 M6x40-8.8 C9996040 Bolt DIN 912 M5x35-8.8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 224: Ka6062100 - Control Unit, Assembly

    С9996808 Cotter pin DIN 94 2x25 С9996806 Cotter pin DIN 94 1.6x16 C9996504 Washer DIN 125 A2B-6.4mm C9996334 Self-locking nut DIN 985-M6, regular C9997001 Bearing GE6 DO Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 225: Ka6020710 - Screen, Aileron Rods, Install

    Chapter 6: Flight Control KA6020710 - S CREEN ILERON NSTALL Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 226: Plexiglass Steering Cover

    Number ASSY KB6020702 Plate, Rear C9996161 Screw ISO 7380 M5x12 C9996025 Bolt DIN 912 M4x16-8.8 C9996562 Washer DIN 9021-4.3 mm VZ C9996833 Countersunk rivet nut, steel, M4 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 227 C9996025 KB6020701-01 C9996562 Q-ty per Part Number Description Unit ASSY KB6020701 Plate, Side KB6020701-01 Plate, Side C9996025 Bolt DIN 912 M4x16-8.8 C9996562 Washer DIN 9021-4.3 mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 228: Flap Control

    Self-locking nut DIN 985-M8, regular 1 C9996503 Washer DIN 125 A2-5.3mm C9996504 Washer DIN 125 A2B-6.4mm C9996505 Washer DIN 125 A-8.4mm VZ C9996563 Washer DIN 9021-5.3mm VZ C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 229: Ka6030000 - Commutation Unit Installation (1)

    Chapter 6: Flight Control KB6030000 - C OMMUTATION NSTALLATION C9996336 C9996334 C9996083 C9996504 KA6030005 C9996505 KS6030400 C9996060 KB6030400 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 230: Ka6030000_1 - Commutation Unit Installation (1)

    Chapter 6: Flight Control KB6030000_1 - C S/N 04-04-02 OMMUTATION NSTALLATION IRST KB6030013 KA6030202 C9996505 C9996336 KB6030005 KB6030015 KB6030400 C9996334 C9996504 KB6030206 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 231: Ka6030000 - Commutation Unit Installation (2)

    KB6030013 Bolt KB6030015 Bolt C9996334 Self-locking nut DIN 985-M6, regular C9996336 Self-locking nut DIN 985-M8, regular C9996504 Washer DIN 125 A2B-6.4mm C9996505 Washer DIN 125 A-8.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 232: Ka6030310 - Steel Cable Installation

    Q-ty per Description Unit Number ASSY KA6030007 Bush KA6060004 Bush KA6030310 Cable C9996207 Bolt DIN 7991 M5x16-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996503 Washer DIN 125 A2-5.3mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 233: T- Bracket Installation

    Self-locking nut DIN 985-M6, regular 2 C9996503 Washer DIN 125 A2-5.3mm C9996504 Washer DIN 125 A2B-6.4mm C9996563 Washer DIN 9021-5.3mm VZ C9996565 Washer DIN 9021-6.4mm VZ KA6030007 C9996504 C9996064 C9996334 C9996565 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 234: Ka6030200 - Transverse Rod

    Self-locking nut DIN 985-M5, regular 3 C9996503 Washer DIN 125 A2-5.3mm C9996653 Stainl. steel rivet A2 4x11.5 C9996026 Bolt DIN 912 M4x20-8.8 C9996332 Self-locking nut DIN 985-M4, regular 2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 235: Ka6030200_1 - Transverse Rod

    Q-ty per Description Unit Number ASSY KB6030013 Bolt M6x36 C9996334 Self-locking nut DIN 985-M5, regular 4 C9996504 Washer DIN 125 A2B-6.4mm KB6030012 Spacer KB6030206 Plate of Level Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 236: Ka6030300 - T-Bracket

    Chapter 6: Flight Control KA6030300 - T- BRACKET C9996333 C9996503 KA6030303L KA6030303R KA6030301 C9996283C KB6030320 KA6030304L C9996283 KA6030304R KA6030307 C9996503 C9996503 KA6030305 C9996035 C9996025 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 237 Self-locking nut DIN 985-M5, regular 10 C9996334 Self-locking nut DIN 985-M6, regular 2 C9996503 Washer DIN 125 A2-5.3mm C9996504 Washer DIN 125 A2B-6.4mm C9997025 Bearing SKF 608-2RZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 238: Kb6030320 - Support & Ka6030303 - Small Angles

    Chapter 6: Flight Control KB6030320 - S & KA6030303 - S UPPORT MALL NGLES KA6030303L C9996060 C9996334 C9996504 KA6030302 C9997025 & A NGLE C9996333 C9996503 KA6030307 KA6030306 C9996039 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 239: Kb6030300_4 - T-Bracket

    Chapter 6: Flight Control KB6030300_4 - T- S/N 05-07-02 BRACKET IRST C9996503 C9996333 KB6030301 C9996283 KB6030309 KB6030304R KB6030304L C9996035 KB6030305 C9996163 KA6030303R KA6030303L C9996334 KA6030321 C9996504 KA6030302 C9997025 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 240: Kb6030307 - Beam Lower, T-Bracket

    Bolt DIN 933 M5x16-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996334 Self-locking nut DIN 985-M6, regular C9996503 Washer DIN 125 A2-5.3mm C9996504 Washer DIN 125 A2B-6.4mm C9997025 Bearing SKF 608-2RZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 241: Ks6030400 - Commutation Unit, English Version

    Chapter 6: Flight Control KS6030400 - C OMMUTATION NGLISH ERSION KA6030404 KA6030405 KA6030403 C9997198B KA6030409 KA6030402 C9996285 KA6030407 C9996332 C9996502 C9997788 C9996022 C9996331 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 242: Ks6030400 - Commutation Unit Assembly, English Version

    Chapter 6: Flight Control KS6030400 - C OMMUTATION SSEMBLY NGLISH ERSION KA6030405 C9996285 KA6030404 KA6030402 KA6030401 C9996025 C9997198B C9996332 C9996022 C9996332 C9996502 KA6030407 C9996331 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 243 Bolt DIN 912 M4x50, A2 C9996331 Self-locking nut DIN 985-M3, regular 6 C9996332 Self-locking nut DIN 985-M4, regular 6 C9996502 Washer DIN 125 A2-4.3mm C9997198B Miniature switch C9997788 Electric mechanism MT-10D Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 244: Kb6030400 - Commutation Unit, German Version

    Chapter 6: Flight Control KB6030400 - C OMMUTATION ERMAN ERSION KA6030404 KA6030403 KA6030405 KA6030402 KA6030401 C9996029 C9996332 C9996285 C9996332 C9996502 C9996025 C9996332 C9996502 KA6030407 C9996022 C9996331 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 245: Kb6030400 - Commutation Unit Assembly, German Version

    Chapter 6: Flight Control KB6030400 - C OMMUTATION SSEMBLY ERMAN ERSION C9996285 KA6030404 KA6030402 KA6030405 C9996331 KA6030401 C9996022 C9997198B KA6030407 C9996332 C9996502 C9996025 C9996502 C9996332 C9997788 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 246 Bolt DIN 912 M4x50, A2 C9996331 Self-locking nut DIN 985-M3, regular 6 C9996332 Self-locking nut DIN 985-M4, regular 8 C9996502 Washer DIN 125 A2-4.3mm C9997198B Miniature switch C9997788 Electric mechanism MT-10D Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 247: Kb6030400_1 - Commutation Unit

    Chapter 6: Flight Control KB6030400_1 - C S/N 04-04-02 OMMUTATION IRST KB6030403 С9997198B KB6030407 KB6030410 KB6030409 KB6030416 С9997788B Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 248: Kb6030400_1 - Commutation Unit Assembly

    S/N 04-04-02 OMMUTATION SSEMBLY IRST KB6030404 KB6030403 KB6030408 С9996331 KB6030406 KB6030401 KB6030405 С9996512A C9996502 C9996332 KB6030418 C9997198B C9996349A KB6030402 C9996021A KB6030415 KB6030417 KB6030409 C9996506 C9996040 С9997788B KB6030416 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 249 C9996512A Washer VZ 140 HV DIN125 A 2,2 C9996502 Washer DIN 125 A2-4.3mm C9996503 Washer DIN 125 A2-5.3mm C9996506 Washer DIN 125 A-10.5mm VZ C9997198B Miniature switch C9997788B Electric mechanism MT18738 Hub=150mm, 12V 1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 250: Stabilizer Control

    Chapter 6: Flight Control Stabilizer Control Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 251 Stainl. steel rivet A2 3.2x8 C9997002E Bearing GE12E C9997004 Rod end bearing, int. thread SI6E C9997011 Angle joint M 6 C9997092 Push-pull cable TIPO 70 C9997727C TY-wraps CV-100 white Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 252: Ka6040000 - Stabilizer Control (Forward Part)

    C9997011 C9996334 C9997004 С9996259A C9996283 C9996283C KA6040001 KA6040100 C9996208K KA6040020 C9996503 C9996333 C9996333 C9996503 KA6040002 C9996207 KA6040040 C9996503 C9996504 C9996333 C9996334 C9996064 KA6040006 C9996334 KA6040008 KA6040007 KA6040071 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 253: Ka6040000 - Stabilizer Control (Forward Part)

    KA6040000 - S TABILIZER ONTROL ORWARD C9996283C C9996503 C9997004 С9996259A C9996333 C9996334 C9996504 KA6040030 C9996283 C9996334 KA6040002 KA6040008 C9997011 C9996207 KA6040071 C9996503 KA6040040 C9996333 C9996334 KA6040006 C9996334 KA6040007 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 254: Ka6040000 - Stabilizer Control (Forward Part)

    Chapter 6: Flight Control KA6040000 - S TABILIZER ONTROL ORWARD KA6040100 C9996064 C9996210 C9996208K KA6040020 C9996503 C9996333 C9996504 C9996334 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 255: Ka6040000 - Stabilizer Control (Forward Part)

    Chapter 6: Flight Control KA6040000 - S TABILIZER ONTROL ORWARD KA6040009 KA6030007 KA6040001 C9996208K C9996215 C9997092 KA6040050 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 256 C9996504 Washer DIN 125 A2B-6.4mm C9996563 Washer DIN 9021-5.3mm VZ C9997004 Rod end bearing, int. thread SI6E C9997011 Angle joint M 6 C9997092 Push-pull cable TIPO 70 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 257: Ka6040000 Stabilizer Control (Rear Part)

    Bolt DIN 912 M6x35-8.8 C9996215 Bolt DIN 7991 M6x16-8.8 C9996334 Self-locking nut DIN 985-M6, regular 2 C9996504 Washer DIN 125 A2B-6.4mm C9997004 Rod end bearing, int. thread SI6E Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 258: Ka6040050 - Forward Connection

    Q-ty per Description Unit Number ASSY KA6040051 Lower plate KA6040052 Upper plate KA6040064 Bolt C9996025 Bolt DIN 912 M4x16-8.8 C9996216 Bolt DIN 7991 M6x20-8.8 2 C9997002E Bearing GE12E Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 259: Ka6040060 - Rear Connection

    Q-ty per Description Unit Number ASSY KA6040061 Lower plate KA6040062 Upper plate KA6040064 Bolt C9996025 Bolt DIN 912 M4x16-8.8 C9996216 Bolt DIN 7991 M6x20-8.8 2 C9997002E Bearing GE12E Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 260: Ka6040100 - Control Stick

    C9996042 Bolt DIN 912 M5x45-8.8 C9996207 Bolt DIN 7991 M5x16-8.8 Self-locking nut DIN 985-M5, C9996333 regular C9996503 Washer DIN 125 A2-5.3mm C9996503 C9996333 KA6040105 KA6040102 C9996042 KA6040140 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 261: Control Stick Covering

    Part Q-ty per Description Unit Number ASSY KS6040110 Covering KL6040110 Covering, leather KB6040110 Covering KA6040111 Cover base C9996602 Stainl. steel rivet A2 3.2x8 C9997727C TY-wraps CV-100 white Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 262: Rudder Control

    Chapter 6: Flight Control Rudder Control Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 263 Nicopress oval sleeve 3.1-3.5 mm for 3.2mm cable 4 C9997062 Thimble 3 mm C9997065N Steel rope 7x19 3.5 mm C9997080 Turnbuckle Bluewave M6 C9997702T Compression spring 2.2x15x53 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 264: Ka6050000 - Rudder Control

    KA6050140 C9996207 C9997062 C9997055 C9993171A C9997065N C9996288 KA6050110 C9996283C KA6050006 C9996208 KA6050007 C9996563 C9996333 KA6050009 KA6050213 C9996565 C9996334 C9997702T KA6050130 KA6050200 C9996039 C9996060 KA6050214 C9996042 C9996504 C9996035 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 265: Ka6050000-01 - Rudder Control

    KB6050140 C9996207 C9997062 C9997055 C9993171A C9997065N C9996288 KB6050110 C9996283C KA6050006 C9996208 KA6050007 C9996563 C9996333 KA6050009 KA6050213 C9996565 C9996334 C9997702W KB6050130 KA6050200 C9996039 C9996060 KA6050214 C9996042 C9996504 C9996035 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 266 Nicopress oval sleeve 3.1-3.5 mm for 3.2mm cable 2 C9997062 Thimble 3 mm C9997065N Steel rope 7x19 3.5 mm C9997080 Turnbuckle Bluewave M6 C9997702W Compression Spring D-282B Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 267: Ka6061000 - Rudder Trim Mechanism Mounting

    Q-ty per Unit Derscription Number ASSY KA6061040 Bolt KL6061100 Control Unit KL6061030 Rocker in Assembly C9996334 Self-locking nut DIN 985-M6, regular 1 C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 268: Kl6061100 - Control Unit

    Bolt DIN 7991 M4x10-10,9 C9996512 Washer DIN 125 A2-6.4mm C9996334 Self-locking nut DIN 985-M6, regular 1 C9996602 Stainl. steel rivet A2 3.2x8 C9997001 Bearing GE 6 DO Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 269: Kl6061030 - Rocker In Assembly

    KL6061033 Bush, Pulley KL6061034 Bolt KA6061035 Bush С9996502 Washer DIN 125 A2-4.3mm С9996332 Self-locking nut DIN 985-M4, regular 2 С9996804 Pin SBB04x16 С9996806 Cotter pin DIN 94 1.6x16 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 270: Trim Tab Control

    Trim Tab Control KA6060000 C9996503 C9996333 C9997006C C9996039 KA6060010 KA6060020 KA6060009 C9996334 C9996503 KA6060100 C9997010 KA6060008 C9996349 C9996208K C9996333 C9996503 KA6060004 KA6060007 C9997060 C9997051 KA6060003 C9997065F KA6060006 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 271 C9997006C Rod end bearing, ext. thread GA5 C9997010 Angle joint M 5 Nicopress oval sleeve 1.5-1.7 mm C9997051 for 1.6mm cable C9997060 Thimble 2 mm C9997065F Steel rope 1x19 1.5 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 272: Ka6060000-01 Trim Tab Control

    S/N 06-09-28 ONTROL IRST C9996503 C9997006C C9996333 KA6060013 KA6060010 KA6060020 KA6060009 KA6060100 C9996334 C9996333 KA6060040 C9997010 C9996349 C9996208K C9996333 C9996503 KA6060003 KA6060004 C9997060 C9997051 KA6060007-01 C9997065D KA6060040 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 273 Rod end bearing, ext. thread GA5 C9997010 Angle joint M 5 Nicopress oval sleeve 1.5-1.7 mm C9997051 for 1.6mm cable C9997060 Thimble 2 mm C9997065D Steel rope 7x7 1.6 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 274: C9997816B Cable Stop

    Chapter 6: Flight Control C9997816B C ABLE C9997816B Part Number Derscription Q-ty per Unit ASSY C9997816B Cable stop 621.1-Z15.2 zk 2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 275: Chapter 7: Systems

    Chapter 7: Systems 7: S HAPTER YSTEMS Rescue System Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 276 Washer DIN 125 A2B-6.4mm C9996505 Washer DIN 125 A-8.4mm VZ C9996506 Washer DIN 125 A-10.5mm VZ C9996563 Washer DIN 9021-5.3mm VZ C9997727C TY-wraps CV-100 white C9997829C Magnum ligh speed Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 277: Rescue Systems Connection

    BRS - 1350 HS Maximum Take Off Weight up to 600 kg Q-ty per Part Number Description Unit ASSY C9997838 Bridle, Kevlar, B 145/120 C C9997839A Kevlar 10 B155/132C,132” Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 278 BRS - 5 UL4- 1050SP From S/N 07-01-16 Q-ty per Part Number Description Unit ASSY C9997838 Bridle, Kevlar, B 145/120 C C9997839G Kevlar bridle 144” C9997839H Kevlar bridle 102” Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 279: Parachute Bag

    Unit Number ASSY KB7010015 Tube C9996259B Bolt DIN 931 M6x35-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9997829C Junkers magnum ligh speed softpack Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 280: Ka7010000 - Installation Rescue System Brs1050

    Description Unit ASSY KA7010003 Bracket KA7010004 Bolt КВ7010010_6 Support of Rescue System C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9997831B Rescue System BRS1050 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 281: Ka7010000 - Installation Of The Parachute Bag

    Description Unit ASSY KA7010003 Bracket KA7010004 Bolt КВ7010010_6 Support of Rescue System C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9997831B Rescue System BRS1050 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 282: Ka7010000 - Installation Of A Rocket

    KA7010000 - I S/N 07-02-18 NSTALLATION OF A OCKET IRST KA7010003 part of set C9997831B Q-ty per Part Number Description Unit ASSY KA7010003 Bracket C9997831B Rescue System BRS1050 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 283: Ka7010000-02 - Installation Rescue System Brs1350Hs

    Chapter 7: Systems KA7010000-02 - I BRS1350HS S/N 07-02-18 NSTALLATION ESCUE YSTEM IRST Q-ty per Part Number Description Unit ASSY КВ7010010_6 Support of Rescue System C9997831C Rescue System BRS1350HS Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 284: Installation Rescue System Brs1350Hs

    07-02-18 NSTALLATION ESCUE YSTEM IRST C9997831C КВ7010010_6 part of set C9997831C Q-ty per Part Number Description Unit ASSY КВ7010010_6 Support of Rescue System C9997831C Rescue System BRS1350HS Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 285: Handle Bracket

    Chapter 7: Systems ANDLE RACKET KB7010201 C9996563 C9996035 Part Q-ty per Description Unit Number ASSY KB7010201 Bracket C9996035 Bolt DIN 912 M5x16-8.8 C9996563 Washer DIN 9021-5.3mm VZ 4 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 286 KB7010202 Covering Plate, Oute KB7010203 Covering Plate, Inner C9996333 Self-locking nut DIN 985-M5, regular 4 C9996035 Bolt DIN 912 M5x16-8.8 C9996162 Screw ISO 7380 M5x16 C9996503 Washer DIN 125 A2-5.3mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 287 KB7010202-01 Covering Plate, Oute KB7010203-01 Covering Plate, Inner C9996333 Self-locking nut DIN 985-M5, regular 4 C9996035 Bolt DIN 912 M5x16-8.8 C9996162 Screw ISO 7380 M5x16 C9996503 Washer DIN 125 A2-5.3mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 288: Brs Rescue System Handle Installation

    Description Unit ASSY C9997831B Rescue System BRS1050 C9997831C Rescue System BRS1350HS C9996145B Bolt DIN7984 M6x16-A2 C9996334 Self-locking nut DIN985-M6 regular C9996565 Washer DIN9021-6.4mm VZ C9997798L Washer DIN125A-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 289: Harness

    C9996337 Self-locking nut DIN 985-M10, regular C9996505 Washer DIN 125 A-8.4mm VZ C9996506 Washer DIN 125 A-10.5mm VZ C9996083 C9996095 KB7010102 KB7010103 KB7010101 C9996506 C9996337 C9996505 C9996336 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 290: Squib

    C9996284 C9996334 C9996504 Part Q-ty per Description Unit Number ASSY C9996284 Bolt DIN 933 M6x16-8.8 C9996334 Self-locking nut DIN 985-M6, regular 2 C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 291: Frame

    Number ASSY KB7010010 Rescue system support C9996042 Bolt DIN 912 M5x45-8.8 C9996283 Bolt DIN 933 M5x16-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996563 Washer DIN 9021-5.3mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 292: Installation Of Support Of Rescue System

    KB7010010_6 Rescue system support C9996035 Bolt DIN 912 M5x16-8.8 C9996042 Bolt DIN 912 M5x45-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996503 Washer DIN 125 A2-5.3mm C9996563 Washer DIN 9021-5.3mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 293: Fuel System

    Fuel System YSTEM NGLISH ERSION KA7020002R KA7020003 KA7020009 KA7020030R C9993184A C9993194H C9996309 C9996334 C9996504 C9997715G C9997715H KA7020002L KA7020003 KA7020009 KA7020030L C9993184A C9993194H C9996309 C9996334 C9996504 C9997715G C9997715H Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 294 Fuel flow valve twin tank C9997421 Gascolator C9997715G Clamp 13 mm C9997715H Clamp 14 mm C9997730L O-Ring Material Viton C9997731G Grommet 12 mm C9997727C TY-wraps CV-100 white Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 295: Fuel System, German Version

    Chapter 7: Systems YSTEM ERMAN ERSION KA7020002R KA7020003 KA7020009 KA7020030R C9993184A C9993194H C9996309 C9996334 C9996504 C9997715G C9997715H KA7020002L KA7020003 KA7020009 KA7020030L C9993184A C9993194H C9996309 C9996334 C9996504 C9997715G C9997715H Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 296 Clamp 13 mm C9997715H Clamp 14 mm C9997720A Disposable clamp 13.8 mm C9997727C TY-wraps CV-100 white C9997730L O-Ring Material Viton C9997731G Grommet 12 mm C9997793 Fuel Filter WK 31/5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 297: Side Wing Cap

    PU hose 1/2” OD x 3/8” ID C9996309 Nut M10x1 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9997715G Clamp 13 mm C9997715H Clamp 14 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 298: Ka7020052 - Tank Filler

    Refill cap KA7020052 Refill cap flange KA7020053 Rubber seal ring KA7020060 Vent C9996207 Bolt DIN 7991 M5x16-8.8 C9996334 Self-locking nut DIN 985-M6, regular 1 C9997730L O-Ring Material Viton Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 299: Fuel Flowmeter & Valve Installation, English Version

    Self-locking nut DIN 985-M3, regular C9996332 Self-locking nut DIN 985-M4, regular C9996562 Washer DIN 9021-4.3 mm VZ C9997419F Fuel flow valve twin tank C9997715H Clamp 14 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 300: Fuel Valve Installation, German Version

    Self-locking nut DIN 985-M5, regular C9996562 Washer DIN 9021-4.3 mm VZ C9997010 Angle joint M 5 C9997257B Connector E-GET60-9-1/4-MS C9997715H Clamp 14 mm C9997720A Disposable clamp 13.8 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 301: Kb7020020 - Fuel Valve Installation

    Washer DIN 9021-4.3 mm VZ C9997010 Angle joint M 5 C9997257B Connector E-GET60-9-1/4-MS C9997715H Clamp 14 mm C9997720A Disposable clamp 13.8 mm C9997813G Fuel filter for flow meter 5/16 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 302 KB7020025 Bolt C9996332 Self-locking nut DIN 985-M4, regular C9996203 Bolt DIN 7991 M4x12-10,9 C9996502 Washer DIN 125 A2-4.3mm C9993111A Perbunan gasoline-proof rubber NBR 80 Gas, 1mm 0,005 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 303: Kb7020020 - Fuel Valve, German Version

    Number ASSY KB7020021 Fuel valve tip C9996022 Bolt DIN 912 M3x25-8.8 C9996202 Bolt DIN 7991 M4x10-10,9 C9996332 Self-locking nut DIN 985-M4, regular C9997419D Fuel valve K-MI-6400-1/4-22-II-MSV, 2/2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 304: Ks7020100 - Fuel Valve Drive Rod, English Version

    Bolt DIN 912 M3x25-8.8 C9996331 Self-locking nut DIN 985-M3, regular C9996608 Stainl. steel rivet A2 3.2x6 C9996650 Stainl. steel rivet A2 4x7.5 C9997702G Compression spring 1x12x60 zinc plated 1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 305: Kb7020090 - T-Connection

    C9997715H Clamp 14 mm C9997731G Grommet 12 mm C9997727C TY-wraps CV-100 white C9993184A Fuel tube DIN 73379, 7.5x13.0 C9993189G Fire protection hose, red C9997731G Grommet 12 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 306: Ka7020008 Gascolator Adapter

    C9996333 Self-locking nut DIN 985-M5, regular C9996337 Self-locking nut DIN 985-M10, regular C9996503 Washer DIN 125 A2-5.3mm C9997257B Connector E-GET60-9-1/4-MS C9997258G Connector F-Wek-1/4-MSv C9997421 Gascolator C9997720 Clamp Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 307: Fuel Line Connection

    Chapter 7: Systems ONNECTION C9993184A C9997715H C9993189G Part Q-ty per Description Unit Number ASSY C9993184A Fuel tube DIN 73379, 7.5x13.0 C9993189G Fire protection hose, red C9997715H Clamp 14 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 308: C9997793 - Fuel Filter

    Chapter 7: Systems C9997793 - F ILTER C9997715H C9997793 Part Q-ty per Description Unit Number ASSY C9997793 Fuel Filter WK 31/5 C9997715H Clamp 14 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 309: Fuel Valve Hard Assembly

    KB7020005 Handle KB7020006 Support KB7020007 Lever C9996161 Screw ISO 7380 M5x12 C9996207 Bolt DIN 7991 M5x16-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9997010 Angle joint M 5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 310: Fuel Line & Grommet

    C9997731G C9993184A C9993189G Part Q-ty per Description Unit Number ASSY C9993184A Fuel tube DIN 73379, 7.5x13.0 C9993189G Fire protection hose, red C9997720 Clamp C9997731G Grommet 12 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 311: Back Up Fuel Line

    C9993189G C9993183 C9997715H Part Q-ty per Description Unit Number ASSY C9993183 Fuel line DIN 73379 E 5.5x11.5 black C9993189G Fire protection hose, red C9997715G Clamp 13 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 312: Brake System

    Chapter 7: Systems Brake System Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 313 C9997205R 6x4 nylon tube C9997205T Oil Mil-H-5606, 0.5 l C9997417E Fuel L-adapter A-Wek-6/4-1/8-MSv C9997715K Disposable clamp 15.5 mm C9997721 Disposable clamp 14.5 mm C9997731E Grommet 10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 314: Ka7030100 - Master Brake Cylinder

    Bolt DIN 912 M5x20-8.8 C9996283C Bolt DIN 933 M5x20-8.8 C9996333 Self-locking nut DIN 985-M5, regular C9996503 Washer DIN 125 A2-5.3mm C9997006C Rod end bearing, ext. thread GA5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 315: Ka6010010 - Access Panel

    Chapter 7: Systems KA6010010 - A CCESS ANEL KA6010001 C9996161 Q-ty per Part Number Description Unit ASSY KA6010001 Covering plate C9996161 Screw ISO 7380 M5x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 316: Master Brake Cylinder & Pin Installation

    ASSY KA7030010 Pin KA6050011 Support C9996053 Bolt DIN 912 M6x10-8.8 C9996565 Washer DIN 9021-6.4mm VZ C9997417E Fuel L-adapter A-Wek-6/4-1/8-MSv C9993190H PTFE tube 6x1 C9997205R 6x4 nylon tube Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 317 C9997257D Check valve L-RV6-11-1/8-MSv C9997258H Connector A-TV-6/4-MSv C9997205R 6x4 nylon tube C9997205N Straight fitting 6x4 C999565 Washer DIN 9021-6.4mm VZ C9996053 Bolt DIN 912 M6X10-8.8 KA7030100 Brake cylinder Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 318: Outlet Branch & Branch Installation In Stream Distributor

    RANCH RANCH NSTALLATION IN TREAM ISTRIBUTOR C9997205Q C9997205R C9997731E Q-ty per Part Number Description Unit ASSY C9997205Q T fitting C9997205R 6x4 nylon tube C9997731E Grommet 10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 319: Master Brake Cylinder & Pin Installation-2

    С9997257K Check Valve ATR DN04 1/8’’ F-F C9997417E L-adapter, conic A-Wek-6/4-1/8-MSv C9997419A Fuel valve K-MI-561-1/8-22-II-MSV C9993190H PTFE tube 4.0x6.0mm C9996053 Bolt DIN 912 M6X10-8.8 C999565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 320: Check Valve, Installation

    C9997208N C9997208T C9997208V Part Q-ty per Description Unit Number ASSY C9997208N Joint FT0307 C9997208Q Hose with fitting L= 150 C9997208V Hose with fittings L=110 C9997208T Washer 10mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 321: C9997793 - Fuel Filter Installation

    C9993190H PTFE tube 6x1 C9997715K Disposable clamp 15.5 mm C9997721 Disposable clamp 14.5 mm C9997793 Fuel Filter WK 31/5 C9997727C TY-wraps CV-100 white C9993193B PVC hose 8x2mm 0.02 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 322: Branch Installation

    ASSY C9993193B PVC hose 8x2mm 0.224 C9997731E Grommet 10 mm C9997417E C9997206 Q-ty per Part Number Description Unit ASSY C9997206 Caliper drain valve C9997417E Fuel L-adapter A-Wek-6/4-1/8-MSv Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 323: Heating & Ventilation System

    C9997056E Nicopress stop sleeve 1.5-1.7 mm for 1.6mm cable C9997065B Steel rope 7x7 1 mm 0.75 C9997703B Spring 0,5x5,0x25,0 C9997723 Clamp 40-60 C9997816C Cable stop 1806-Z ni Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 324: Kb7040000 - Heating & Ventilation System, German Version

    C9996763A Alu / steel rivet 4.8x10.0 Art.-Nr.915 904 864 C9997056E Nicopress stop sleeve 1.5-1.7 mm for 1.6mm cable C9997065B Steel rope 7x7 1 mm C9997703B Spring 0,5x5,0x25,0 C9997723 Clamp 40-60 C9997816C Cable stop 1806-Z ni Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 325: Ks704010 - Rod Indexing Mechanism, English Version

    C9997702F KB7040024 Part Q-ty per Description Unit Number ASSY KB7040023 Body KB7040024 Washer KA7040020 Rod C9996808 Cotter pin DIN 94 2x25 C9997702F Compression spring 1x10x32 zinc plated Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 326: Ka7040100 - Air Heater

    KA5020500 Muffler with exhaust pipe KA7040101 Air heater skin KA7040103 Fresh-air intake KA7040104 Cover plate KA7040110 Flange C9997726 Turnbuckle C9997710A Clamp band 8mm C9996650 Stainl. steel rivet A2 4x7.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 327: Ku7040100 - Air Heater, Usa, Canada, Scandinav Version

    KA5020500 Muffler with exhaust pipe KU7040120 Skin, Air Heater, Assembling KA7040103 Fresh-air intake KA7040104 Cover plate KA7040110 Flange C9997726 Turnbuckle C9997710A Clamp band 8mm C9996650 Stainl. steel rivet A2 4x7.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 328: C9993111B - Rubber

    C9996763A C9993111B Part Q-ty per Description Unit Number ASSY C9993111B Perbunan gasoline-proof rubber NBR 80 Gas, 2mm 0.05 C9996763A Alu / steel rivet 4.8x10.0 Art.-Nr.915 904 864 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 329: C9993188 - Aeroduct Tube Ceet-7

    Chapter 7: Systems C9993188 - AERODUCT T CEET-7 C9997723 C9993188 Part Q-ty per Description Unit Number ASSY C9993188 AERODUCT tube CEET-7 1-3/4 ID 0.65 C9997723 Clamp 40-60 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 330: Ka7040003 - Brackets

    KA7040003 - B RACKETS C9996207 KA7040003 KA7040004 C9996283C Part Q-ty per Description Unit Number ASSY KA7040003 Bracket KA7040004 Clamp C9996207 Bolt DIN 7991 M5x16-8.8 C9996283C Bolt DIN 933 M5x20-8.8 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 331: Ka7040200 - Thermic Choke Connection

    ASSY KA7040200 Thermic choke C9993190H PTFE tube 6x1 0.65 C9997065B Steel rope 7x7 1 mm 0.75 C9997703B Spring 0,5x5,0x25,0 C9997723 Clamp 40-60 C9997816C Cable stop 1806-Z ni Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 332: C9997065B - Control Rod

    C9997065B - C ONTROL C9997065B C9997056E Part Q-ty per Description Unit Number ASSY C9997056E Nicopress stop sleeve 1.5-1.7 mm for 1.6mm cable C9997065B Steel rope 7x7 1 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 333: Ka7040300 Air Mixer

    Chapter 7: Systems KA7040300 - A IXER KA7040300 C9996650 Part Q-ty per Description Unit Number ASSY KA7040300 Air mixer C9996650 Stainl. steel rivet A2 4x7.5 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 334: Ka7040400 - Air Branch Canal

    RANCH ANAL C9997723 C9993188 KA7040400 KA7040002 Part Q-ty per Description Unit Number ASSY KA7040002 KA7040400 Air branch canal C9993188 AERODUCT tube CEET-7 1-3/4 ID C9997723 Clamp 40-60 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 335: Kb7040400 - Air Terminal Unit

    C9996159C Part Q-ty per Description Unit Number ASSY KA7040005 KA7040006 Washer KA7040040 Vent, Assembling KB7040400 Air Terminal Unit C9996159C Screw DIN 7380 10.9 M4x20 C9997723 Clamp 40-60 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 336: C9993188 - Hose Nw 50Mm

    Chapter 7: Systems C9993188 - H NW 50 C9997723 C9993188 Part Q-ty per Description Unit Number ASSY C9993188 AERODUCT tube CEET-7 1-3/4 ID 0.65 C9997723 Clamp 40-60 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 337: Electric System

    Chapter 7: Systems Electric System Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 338: Ks7050000 - Electric System, English Version

    Chapter 7: Systems KS7050000 - E LECTRIC YSTEM NGLISH ERSION KB7050000 - E LECTRIC YSTEM ERMAN ERSION Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 339 Self-locking nut DIN 985-M5, regular C9996334 Self-locking nut DIN 985-M6, regular C9996364 Cap for nut M6 C9996503 Washer DIN 125 A2-5.3mm C9996504 Washer DIN 125 A2B-6.4mm ► Continue on next page Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 340 C9997187B Capacitor 22000-25V C9997187G Flat plug 6.3 mm 1-2.5 sqmm C9997727C TY-wraps CV-100 white C9997731E Grommet 10 mm C9997788A Control panel 12V, 3A C9997791A Rectifier Ducati 343620 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 341 Washer DIN 9021-4.3 mm VZ C9996563 Washer DIN 9021-5.3mm VZ C9996565 Washer DIN 9021-6.4mm VZ C9997105 Cable lable 2.4 sheet C9997106 Cable lable 3.5 sheet ► Continue on next page Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 342 C9997187H Flat thimble 6.3 mm 1-2.5 sqmm C9997727C TY-wraps CV-100 white C9997728A Clamp PLWP50SC-D30 C9997731B Grommet 4 mm C9997731E Grommet 10 mm C9997788A Control panel 12V, 3A C9997791A Rectifier Ducati 343620 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 343: Ka7050200 - Battery Installation

    Number ASSY C9996283 Bolt DIN 933 M5x16-8.8 C9996333 Self-locking nut DIN 985-M5, regular 4 C9996503 Washer DIN 125 A2-5.3mm C9996563 Washer DIN 9021-5.3mm VZ C9997180 Battery Cyclon Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 344: Kb7050200 - Battery Installation

    KB7050210 Bracket, Battery C9996333 Self-locking nut DIN 985-M5, regular 4 C9996563 Washer DIN 9021-5.3mm VZ C9997180A Battery Powersafe SBS 8 C9996283A Bolt DIN 933 M5x12-8.8 C9993369 Electrical wire AWG08 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 345: C9997187B - Capacitor Installation

    Part Q-ty per Description Unit Number ASSY C9993189G Fire protection hose, red 0.06 C9997187B Capacitor 22000-25V C9997187G Flat plug 6.3 mm 1-2.5 sqmm C9997727C TY-wraps CV-100 white Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 346: C9997788A - Control Panel

    Control panel 12V, 3A First S/N 04-04-02 Part Q-ty per Description Unit Number ASSY C9993190H PTFE tube 6x1 C9996025 Bolt DIN 912 M4x16-8.8 C9997788D Control panel 12V, 10A Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 347: Discrete Flap Control, Assembling

    Part Number Description Unit ASSY KB7050020_1 Discrete Flap Control KA7050024-02 Suport KB7050026 Grip C9996159A Bolt DIN 7380 M4x30 VZ C9996332 Self-locking nut DIN 985-M4, regular C9997198D Switch 1x12 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 348: Mounting Dynon And Sensors

    Part Number Description Unit ASSY C9996162B Bolt DIN 7380 M3x10 C9996331 Self-locking nut DIN 985-M3, regular C9997455N EFIS-D100 Flight Information System C9997455R Packaged EMS D120 Engine Monitoring System Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 349: Ka1081950 - Fans, Dynon, Mounting

    Bolt M4x20 DIN 7380 C9996332 Self-locking nut DIN 985-M4, regular C9996562 Washer DIN 9021-4.3 mm VZ C9997731D Grommet 6 mm C9999186 Fan DC 3412 NHH-379 C9999186B Protection grate LZ23-2 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 350: Damping, Fuel Pressure Sensor, Mounting

    Chapter 7: Systems AMPING RESSURE ENSOR OUNTING C9997813F C9993189F C9993184С C9997813H KB7020004 C9997456D C9996035 C9996333 C9997712B C9996563 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 351 Washer DIN 9021-5.3mm VZ C9997456D Fuel pressure sensor C9997712B Clamp 40mm C9997813F Floscan pulsation damper kit, lo capacity C9997813H Straigt brass fitting, 1/4’’ NPT x 5/16 barb C9997720 Clamp Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 352: Sensor Of Compass And Oat Sensor For Dynon, Installation

    Chapter 7: Systems OAT S ENSOR OF OMPASS AND ENSOR FOR YNON NSTALLATION C9996221H KA7080111-02 C9996025C KA7080112-02 C9997455B C9996332A KA2020001 C9997455G Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 353 Nut M4 C9996025C Bolt DIN 912 M4x10 A2 C9996221H Bolt DIN933-M4x50, A2 C9996289E Screw DIN 7982-3.5x19 C9996332A Self-locking nut DIN 985-M4, regular C9997455B EDC-D10A-Remote Compass C9997455G OAT Sensor Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 354: Installation Pitot Tube

    Chapter 7: Systems NSTALLATION ITOT C9997455Q Skin, Wing, Right Q-ty per Part Number Description Unit ASSY C9997455Q Unheated AOA Pitot-Boom Mount Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 355: Generator

    Chapter 7: Systems ENERATOR C9996504 C9996334 Part Q-ty per Description Unit Number ASSY C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 356: C9997791A - Ducati

    Number ASSY C9996284B Bolt DIN 933 M6x20-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ C9997791A Rectifier Ducati 343620 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 357: Ground 1

    ROUND C9996334 C9996059 C9996504 Part Q-ty per Description Unit Number ASSY C9996059 Bolt DIN 912 M6x30-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 358 Q-ty per Description Unit Number ASSY C9996059 Bolt DIN 912 M6x30-8.8 C9996334 Self-locking nut DIN 985-M6, regular C9996504 Washer DIN 125 A2B-6.4mm C9996565 Washer DIN 9021-6.4mm VZ Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 359: C9997494 - Starter Relay

    C9996333 Self-locking nut DIN 985-M5, regular C9996334 Self-locking nut DIN 985-M6, regular C9996364 Cap for nut M6 C9996503 Washer DIN 125 A2-5.3mm C9996563 Washer DIN 9021-5.3mm VZ C9996504 Washer DIN 125 A2B-6.4mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 360: Strobobox

    C9997128G Plug flat full iso., red 905 11 C9997129G Double plug flat blue 943 2 C9997136G Plug case 4pol., 2.8 mm C9997136H Thimble case 4pol., 2.8 mm C9997187G Flat plug 6.3 mm 1-2.5 sqmm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 361: Loft Wing Position Light Connection

    Chapter 7: Systems OFT WING POSITION LIGHT CONNECTION C9997136H C9997136G C9997131 C9997134 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 362: Strobe Light Mountingt

    Part Q-ty per Description Unit Number ASSY С9997159L ACL-RED С9997159K Tail Light С9997159M Positions -Lamps Red/Green С9996026 Bolt DIN 912 M4x20-8.8 С9996210 Bolt DIN 7991 M5x40 A2-70 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 363: Ka7053100 - Light, Landing, Mounting

    Washer DIN 125 A2-4.3mm С9996563A Washer DIN 9021-5.3mm A4 С9997131 Ball plug red 946 1 C9997173 Alluminium Reflector Lamp 100W, Halogen C9997173A Socket for Alluminium Reflector Lamp С9997703B Spring 0,5x5,0x25,0 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 364: Ka7053170 - Lighting Of Fuel Indicator

    Unit Number ASSY KA7053140 Lighting Unit KA7053171 Holder of LED С9996162 Screw ISO 7380 M5x16 С9996333 Self-locking nut DIN 985-M5, regular С9997181F LED 5mm “ red” 3600mcd Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 365: Cockpit Light

    Chapter 7: Systems OCKPIT IGHT C9997428C Part Q-ty per Description Unit Number ASSY C9997428C Lamp 12V/5W Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 366: Block, Lighting, Instruments

    C9997772P none cut-out Bezel Light for 3 1/8” El Instruments, white, C9997772Q Single (Rotate for Left/Right) Bezel Light for 2 1/4” El Instruments, white, C9997772R none cut-out Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 367: Air Pressure System

    KS7070104 Sealing washer С9993183 Fuel line DIN 73379 E 5.5x11.5 black С9993190H PTFE tube 6x1 С9996161 Screw ISO 7380 M5x12 C9997417E Fuel L-adapter A-Wek-6/4-1/8-MSv С9997731E Grommet 10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 368: Kb7070000 - Air Pressure System, German Version

    ASSY KA7070001 Pitot tube KA7070010 Plate С9993183 Fuel line DIN 73379 E 5.5x11.5 black С9993190H PTFE tube 6x1 С9996161 Screw ISO 7380 M5x12 С9997731E Grommet 10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 369: Ka7070010 - Plate Installation

    Part Q-ty per Description Unit Number ASSY KA7070010 Plate С9996161 Screw ISO 7380 M5x12 С9993183 Fuel line DIN 73379 E 5.5x11.5 black 0.04 С9997731E Grommet 10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 370: C9997417I - Adapter

    C9997417I - A DAPTER KA7070010 С9997731E C9997417I С9996161 Part Q-ty per Description Unit Number ASSY KA7070010 Plate C9997417I Adapter A-GSV-6/4-POM-bl С9996161 Screw ISO 7380 M5x12 С9997731E Grommet 10 mm Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 371: Ka7070020 - Flange Installation

    KS7070102 KS7070103 KS7070104 KS7070101 Part Q-ty per Description Unit Number ASSY KA7070020 Static Port KS7070101 Flange KS7070102 Nut KS7070103 Washer KS7070104 Sealing washer C9997417E Fuel L-adapter A-Wek-6/4-1/8-MSv Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 372: Alpha Mfd Mounting

    Chapter 7: Systems ALPHA MFD M OUNTING С9993183 С9993190H Part Q-ty per Description Unit Number ASSY С9993183 Fuel line DIN 73379 E 5.5x11.5 black 0.06 С9993190H PTFE tube 6x1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 373: Air Speed Indicator Mounting

    Chapter 7: Systems PEED NDICATOR OUNTING С9993183 С9993190H Part Q-ty per Description Unit Number ASSY С9993183 Fuel line DIN 73379 E 5.5x11.5 black 0.06 С9993190H PTFE tube 6x1 Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 374: Compass

    KA7080104 Bolt DIN 912 M4x43 C9996602 Stainl. steel rivet A2 3.2x8 C9997782X Compass, Northern C9997782Y Compass, Northern, Lighted C9997782Z Compass, Southern, Lighted KB7080103 C9996602 KA7080104 KB7080102 C9997782X KB7080101 C9997782Y C9997782Z Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 375: Added Accessories

    Description Unit Number ASSY KA0000040 Cover for Pitot Tube WA0000040 Cover for Dynon Tube KA1081030 Trinket, Keys KA7020012 Fuel level gage, litre KU7020012 Fuel level gage, gallon Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...
  • Page 376 Chapter 7: Systems C9995799 Part Q-ty per Description Unit Number ASSY C9995799 The collapsible oars Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

  • Page 377: Credits

    Credits Credits Chief Editor Tatyana Mishura Engineers Alexander Safonenko Anatoliy Leonenko Vladimir Topkin Irina Bevz Alexander Polischuk Design & Making-Up Alexei Knyrik Oleg Filenko Copyright © 2008 Flight Design GmbH. All Rights reserved Release 5. Issue 21.January.2008...

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