SFS intec isoweld3000 Operating Instructions Manual

Induction welding tool

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isoweld ™ 3000
Original-Betriebsanleitung
Operating Instructions
Mode d'emploi
Istruzioni per l'uso
Manual de usario
Bruksanvisning
Instrukcja obsługi
Bedieningshandleiding
Betjeningsvejledning
Bedieningshandleiding
Pуководство по эксплуатации
Használati utasítás
Návod k obsluze
Driftsinstruktioner
Käyttöohjeet
DE
4
EN
25
FR
47
IT
69
ES
91
NO
113
PL
135
FL
157
DK
179
NL
201
RU
223
HU
245
CZ
267
SV
289
FI
311
Version 1.03
1

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Summary of Contents for SFS intec isoweld3000

  • Page 1 isoweld ™ 3000 Original-Betriebsanleitung Operating Instructions Mode d’emploi Istruzioni per l’uso Manual de usario Bruksanvisning Instrukcja obsługi Bedieningshandleiding Betjeningsvejledning Bedieningshandleiding Pуководство по эксплуатации Használati utasítás Návod k obsluze Driftsinstruktioner Käyttöohjeet Version 1.03...
  • Page 2: Table Of Contents

    English Table of contents isoweld 3000 induction welding tool Symbols used Rating plate Safety instructions Special safety instructions Danger areas System components Overview isoweld 3000 Standard items supplied Description of function Transport Start-up Calibration Additional setting options Test welding Operation: welding Checking the welding Operation: working with the hand inductor Technical data...
  • Page 3: Isoweld 3000 Induction Welding Tool Tm

    3000 induction welding tool Identification Type: isoweld 3000 Manufacturer: SFS intec Division Construction Rosenbergsaustrasse 10 CH-9435 Heerbrugg Switzerland www.sfsintec.biz Rating: see type plate The induction welding tool of the isoweld 3000 series has been designed and assembled in Switzerland.
  • Page 4: Symbols Used

    Symbols used DANGER! Indicates a hazardous situation. Death or severe permanent injury could result if the situation is not avoided. WARNING! Indicates a potentially hazardous situation. Death or severe permanent injury could result if the situation is not avoided. CAUTION! Indicates a potentially hazardous situation.
  • Page 5: Rating Plate

    Designed by SFS intec Power unit 110/230V, 1500 W IP44 SFS intec AG CH-9435 Heerbrugg Safety instructions Meaning of general safety instructions The general safety instructions in this section provide information on possible residual hazards that are always present or that could occur unexpectedly, despite the correct usage of the unit.
  • Page 6 SFS intec on roofs. Only fasteners, stress plates and sleeves approved for the tool and provided by SFS intec may be used. The tool must be used within the limits defined in the "Technical data" section. Foreseeable misuse •...
  • Page 7 • It is imperative to comply with the safety regulations in the respective country. • The functionality of this system is guaranteed when original fastener, stress plate, sleeve and spare parts from SFS intec are used, and the unit is operated in accordance with the operating instructions. • The isoweld stress plates become very hot due to the induction process.
  • Page 8: Special Safety Instructions

    Special safety instructions • When working on roofs with a slope of between 0 and 10° a guard rail must be fixed at the edge of the roof. • When the roof slope is more than 10° special safety devices must be employed. •...
  • Page 9: Danger Areas

    Danger areas 1 Fall hazard at roof edge 2 Fall hazard at step in roof 3 Break-through hazard, e.g. glass windows 4 Trip hazard from cable Working position Always work forward DANGER! Always work in a forward direction, never backwards.
  • Page 10: System Components

    System components Included in delivery: Additional accessories: Induction welding tool Calibration template Magnet FI Magnet isoweld 3000 isoweld Optional: Hand inductor FI-H Fixing components: Stress plate: Fastener: Sleeve: BS-6.1xL TI-T25-6.3xL BS-4.8xL TIA-T25-6.3 BS-S-6,1 LBS-T25-8.0xL BS-S-4.8xL LBS-S-T25-8.0xL TS-T25-6.0xL FB-S-T25xL DT-4.8xL SBF-6.0xL FI-P-16.0 FI-P-6.8 DT-S-4.8xL...
  • Page 11: Overview Isoweld 3000

    Overview isoweld 3000 Calibration template 1 Inductor 2 Start button Hand inductor, FI-H (optional) 3 Cable holder 4 Handle 5 Clamping lever for height adjustment 6 Clamping lever for plug connection 7 Display 8 Generator 9 On/Off switch 10 Calibration template 11 Connector...
  • Page 12: Standard Items Supplied

    Standard items supplied Induction welding tool, complete 1 Induction welding tool isoweld 3000 1 Calibration template 1 Set of instruction material 5 Protective foils for inductor 1 Transport box Description of function The isoweld 3000 induction welding tool has been designed for efficient welding of waterproof membranes with metal stress plates.
  • Page 13: Start-Up

    Start-up  The induction welding tool is delivered ready for operation ex-works. After opening the container, the body of the unit can be carefully lifted out. Then the handle of the tool (see overview) is removed from the transport box and carefully inserted into the tool. 1.
  • Page 14 Start-up Before working with the induction welding tool, the project parameters must be entered into the display. The parameters required are the waterproof membrane material and thickness. The following options are available:  Note: the settings (parameters) used last will be loaded. It is possible to either adopt these settings or make new selections of the following settings.
  • Page 15: Calibration

    Calibration  When should the tool be calibrated? • every morning before starting work • when moving to another building site • when working with a different material (PVC instead of TPO or vice-versa, thinner or thicker waterproof membrane) • change from 110V to 230V or vice-versa •...
  • Page 16: Additional Setting Options

    Test welding  SFS intec recommends that a test weld be carried out after calibration and before starting installation. Position a stress plate on a level, heat-resistant base and place a piece of the waterproof membrane to be used on it. Carry out a test weld (see section on welding operation).
  • Page 17: Operation: Welding

     min. 2 mm correct overdriven underdriven  Before carring out the welding, SFS intec recommends marking the position of the stress plates on the top face of the waterproof membrane.
  • Page 18 Operation: welding 1. Preparing the magnet. 2. Place inductor (1) on stress plate. 3. Press the start button on the handle (3). a. If the unit has been placed correctly, which means that the cover is sufficient, a continuous signal sound will be heard (1 second) and the status display changes to orange.
  • Page 19: Checking The Welding

     Should you be uncertain about whether some welds have completed properly, SFS intec recommends testing with a com- mercially available suction pad. Use the suction pad to try to lift the waterproof membrane at the point in question. If this is pos- sible, the weld has yet to be made.
  • Page 20: Error Messages

    Press the button. overload exceeded • Restart the welding process • Should this error message be displayed repeatedly, please contact your SFS intec service provider. Error 03 System error Press the button. system error • Restart the welding process •...
  • Page 21: Disposal

    On principle, electrical equipment may only be serviced and repaired by qualified techni- cians. Service For technical information, please contact SFS intec tool service. Warranty 1. This induction welding tool has been carefully checked, tested and subjected to strict quality control.
  • Page 22: Declaration Of Conformity

    Declaration of conformity SFS intec AG Division Construction Rosenbergsaustr. 10 CH-9435 Heerbrugg hereby declare that the products in the series Type: isoweld 3000 comply with all the essential requirements of the following directives: 2006/95/EC EU Low Voltage Directive 2004/108/EC EU EMC Directive...

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