hurlcon HW130 Installation And Operating Instructions Manual

hurlcon HW130 Installation And Operating Instructions Manual

Hurlcon gas fired hydronic heating boiler

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INSTALLATION AND OPERATING INSTRUCTIONS
INSTALLATION AND

OPERATING INSTRUCTIONS

Melbourne: 03 9554 2275
Sydney: 02 9853 2100
Brisbane: 07 3308 5400
31/05/2010
I
Hurlcon
Gas Fired
Hydronic Heating Boiler
HW130 & HW160 ON/OFF Models
(External Models)
Gold Coast: 07 5552 2600
Townsville: 07 4750 3100
Adelaide: 08 8152 7600
INSTALLATION AND OPERATING INSTRUCTIONS
Perth: 08 9350 2600
sales@hurlconheating.com.au
www.hurlconheating.com.au

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Summary of Contents for hurlcon HW130

  • Page 1: Operating Instructions

    INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS Hurlcon Gas Fired Hydronic Heating Boiler HW130 & HW160 ON/OFF Models INSTALLATION AND OPERATING INSTRUCTIONS (External Models) Melbourne: 03 9554 2275 Gold Coast: 07 5552 2600 Perth: 08 9350 2600 Sydney: 02 9853 2100 Townsville: 07 4750 3100 sales@hurlconheating.com.au...
  • Page 2: Table Of Contents

    GAS PIPE SIZING TABLES ......................14 TROUBLESHOOTING ............................. 14 HW130 – HW160 WIRING DIAGRAMS......................15 MODEL HW130 – HW160 On / Off with HEATSAVER .............. 15 55 – 90 DEGREE SETTING ..........................15 10.0 ONE YEAR LIMITED WARRANTY ....................... 16 11.0...
  • Page 3: Notice To Installers

    The HW130 - HW160 Series Boiler is a compact lightweight and efficient gas fired hot water boiler. It is equipped with features that take advantage of new technology developed exclusively by Hurlcon.
  • Page 4: Models Available

    Highly efficient stainless steel burners Ease of installation Fully plumbed ready to go, including circulating pump, expansion tank, pressure reduction valve & 1” flow and return isolation valves. All electrical pre wired including three pin power supply. HW130 –HW160 Hot Water Boilers...
  • Page 5: Installation

    The flow and return connections are located on the bottom of the boiler. The flow and return connections are clearly marked and the connections are 1” BSP FI. The Hurlcon Boiler is fitted with a built in flow switch and will not start unless full of water and the pump is operating.
  • Page 6: Guide To Installation

    The above information is part of AG 601 FIGURE 5.3 as supplied by the AGA and is provided as an indication of the correct clearances only. Please refer to the latest issue of AG 601. HW130 –HW160 Hot Water Boilers...
  • Page 7: Clearances

    If the Hurlcon Genus IV central heating thermostat is used the 24volt room thermostat connection must be bridged. Also unplug the spade connector from terminal IN-1 on the small heatsaver PC board in the electrical box and make safe.
  • Page 8: Boiler Dimensions

    3.5 BOILER DIMENSIONS 3.6 INDOOR INSTALLATION This boiler is designed for outdoor use only. If the HW130 - 160 Boiler is to be installed indoors, a dedicated indoor model with special flue kit is available. 3.7 HEATING PIPE SIZE & LAYOUT The flow &...
  • Page 9: Sizing Of Pressure Vessel

    When correct pressure is set turn boiler off. Refit test point screw, fibre washer and regulator adjustment cap. Check all gas connections are tight and not leaking. Close front door. HW130 –HW160 Hot Water Boilers...
  • Page 10: Flow Switch

    6.78 4.3 FLOW SWITCH The Hurlcon Boiler has an inbuilt flow switch which allows the burner to operate only when the system is full of water and the circulating pump is operating. NOTE: The installed flow switch has no user adjustments.
  • Page 11: Operating Instructions

    5.3.1 DESCRIPTION – On / Off models The sophisticated digital thermostat provides temperature read out, set point temperature and operating status of the boiler. The electronic display indicates the operational status of the boiler and any fault conditions. HW130 –HW160 Hot Water Boilers...
  • Page 12: Temperature Display

    Pump operating & sufficient water flow No action. to operate boiler Thermostat calling for heat operating. No action, boiler electronic ignition should ignite in a few seconds. Burner system has ignited and is No action. operating. HW130 –HW160 Hot Water Boilers...
  • Page 13: Gas Conversion

    HW130 GAS TYPE INJECTOR SIZE BURNER PRESSURE NATURAL 1.30 mm 0.92 kPa ULPG 0.79 mm 2.00 kPa HW 160 GAS TYPE INJECTOR SIZE BURNER PRESSURE NATURAL 1.25 mm 0.90 kPa ULPG 0.79 mm 2.00 kPa HW130 –HW160 Hot Water Boilers...
  • Page 14: Gas Pipe Sizing Tables

    Shut off gas supply and call for service Heat exchanger scaled Shut off gas supply and call for service If the boiler cannot be made to perform correctly, please contact the Hurlcon Service Office closest to you. VICTORIA: Phone (03) 9554 2275...
  • Page 15: Hw130 - Hw160 Wiring Diagrams

    8.0 HW130 – HW160 WIRING DIAGRAMS 8.1 MODEL HW130 – HW160 On / Off with HEATSAVER 9.0 55 – 90 DEGREE SETTING By changing the jumper position the boiler maximum setpoint can be altered from 90° to 55°. This should be done prior to start up, however if this is done after power has been applied to the boiler un- plugging and reconnecting power will ensure the correct setting.
  • Page 16: One Year Limited Warranty

    Printed Circuit Boards: This item is warranted against all claims except for power surges, lightening strikes, wilful damage or water damage No person is authorised to make any warranties on Hurlcon‟s behalf. To place a service call, contact your nearest Hurlcon office.
  • Page 17: Mounting Instructions

    820mm centres. Securely fix the top and bottom mounting bracket (WS0901) (WS0902) to the wall. Lift the boiler over the bracket sliding the bracket lugs into the slots in the boiler. HW130 –HW160 Hot Water Boilers...
  • Page 18 HW130 –HW160 Hot Water Boilers...
  • Page 19 HW130 –HW160 Hot Water Boilers...
  • Page 20 INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS HURLCON HEATING Pty. Limited. A.B.N. 97 007 284 504 www.hurlconheating.com.au email: service@hurlconheating.com.au Information and specifications subject to change without notice. Victoria: New South Wales: Queensland: South Australia: Western Australia: Gold Coast: Townsville:...

This manual is also suitable for:

Hw160

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