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Instructions for Tempco PCM10005 through PCM10008 Enclosure
Part Number
Input
voltage Amperage
PCM10005
240VAC
PCM10006
480VAC
PCM10007
240VAC
PCM10008
480VAC
Component Identification
(Dimensions shown (inches) are for PCM10005 only)
There is no disconnect or heater fusing in this enclosure.
Heater fusing and disconnect must be supplied by the installer.
It is strongly recommended that the process should incorporate a LIMIT CONTROL such
as the TEC-910 which will shut down the equipment at a preset process condition in order
to preclude possible damage to products or system.
1. Dangerous voltage capable of causing injury or death is present within this enclosure. Power
to all equipment must be disconnected before installation or beginning any troubleshooting
procedures. All wiring and component replacement must be made by qualified personnel only.
2. To minimize the possibility of fire or shock, do not expose this console to rain or excessive
moisture.
3. Do not use this enclosure in areas where hazardous conditions exist such as excessive shock,
vibration, dirt, corrosive gases, oil or where explosive gases or vapors are present.
© 2015 Tempco Electric Heater Corporation
607 N. Central Avenue
Visionary Solutions for Industry
Temperature Controllers & Sensors
Max.
Required Heater Max. Wattage Max. Wattage
Fusing
24
30amps
24
30amps
48
60amps
48
60amps
TEMPCO
Electric Heater Corporation
Wood Dale, IL 60191-1452 USA
E-mail: info@tempco.com
◆
®
Since 1972 —
Heating Elements
◆
1ph
5760
11,520
11,520
23,000
1: TEC-9100 Controller
2: On-Off Rocker Switch
3: 1/2" EMT Conn. For Sensor
4: 3/4" EMT Conn. For Heater Power
5: 3/4" EMT Conn. For Incoming Power
6: 2 Fuse Holders, see spare parts for
fuse replacement
(Revision 7/8/2015)
630.350.2252
Fax: 630.350.0232
Web: www.tempco.com
◆
◆
◆
Page 1 of 16
ISO 9001 Certified
Process Heating Systems
◆
Mounting
3ph
Dimensions
9970W
10.75H x 8W
19,930W
14.75H x 8W
19,930W
14.75H x 8W
39,900W
14.75H x 8W
Page 1 of 16
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Summary of Contents for Tempco PCM10005
- Page 1 Since 1972 — ISO 9001 Certified Temperature Controllers & Sensors Heating Elements Process Heating Systems ◆ ◆ ® ® Instructions for Tempco PCM10005 through PCM10008 Enclosure Part Number Input Max. Required Heater Max. Wattage Max. Wattage Mounting voltage Amperage Fusing Dimensions...
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Page 2: Operation
SPARE/REPLACEMENT PARTS Part Number Description EHD-124-137 (2) TEC Control fuses rated 1 amp, 250VAC, 1/4" x 1-1/4", Bussmann AGC-1 or equal (PCM10005/PCM10007) EHD-124-253 (2) TEC Control fuses rated 3/10 amp, 600VAC class CC. Littelfuse KLDR-3/10 or equal (PCM10006/PCM10008) TEC14217 (1) Temperature Control, TEC-9100... -
Page 3: Menu Overview
1–5 Menu Overview Page 3 of 16... -
Page 4: Parameter Descriptions
1–6 Parameter Descriptions (page 1 of 2) ❋ Indicates Controller Parameter Settings that are not applicable. Page 4 of 16... - Page 5 Parameter Descriptions (page 2 of 2) Page 5 of 16...
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Page 6: Alarm Wiring
Alarm Wiring Page 6 of 16... -
Page 7: Chapter 3 Programming
Chapter 3 Programming 3–2 Signal Input Press for 5 seconds and release to enter the setup menu. Press to select the desired parameter. The upper display INPT: Selects the sensor type or signal type for signal input. indicates the parameter symbol, and the lower display indicates Range: (thermocouple) J-TC, K-TC, T-TC, E-TC, B-TC, the selected value of the parameter. - Page 8 Control Outputs, continued… Heat only ON-OFF control: Select REVR for OUT1. Set PB Cool only control: ON-OFF control, P (PD) control, and PID (proportional band) to 0. O1HY is used to adjust dead band for control can be used for cool control. Set OUT1 to DIRT (direct ON-OFF control.
- Page 9 3–4 Alarm The controller has one alarm output. There are six types of 3.3 & 3.4 Alarm Figures alarm functions and one dwell timer that can be selected, and four kinds of alarm modes (ALMD) are available for each alarm function (ALFN). Output 2 can be configured as an- other alarm in addition to the alarm output.
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Page 10: Dwell Timer
3–5 Configuring User Menu 3–7 Dwell Timer Most conventional controllers are designed with a fixed order in The alarm output can be configured as a dwell timer by selecting which the parameters scroll. The x100 series have the flexibility TIMR for ALFN (alarm function). As the dwell timer is config- to allow you to select those parameters which are most significant ured, the parameter SP3 is used for dwell time adjustment. -
Page 11: Digital Filter
3–8 PV Shift In certain applications it is desirable to shift the con- troller display value (PV) from its actual value. This can easily be accomplished by using the PV shift function. The SHIF function will alter PV only. Example: A process is equipped with a heater, a sen- sor, and a subject to be warmed up. -
Page 12: Auto Tuning
3–11 Auto-tuning The auto-tuning process is performed near the set point. The process will oscillate around the set point during the tuning process. Set the set point at a lower value if over- shooting beyond the normal process value is likely to cause damage. -
Page 13: Manual Control
3–13 Manual Control To enable manual control, the LOCK parameter should be set Operation to NONE, then press for 6.2 seconds; (hand control) will appear on the display. Press for 5 sec- onds, then the MAN indicator will begin to flash and the lower display will show . - Page 14 Table A.1 Error Codes and Corrective Actions Page 14 of 16...
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Page 15: Warranty
Tempco Electric Heater Corporation is pleased to offer sugges- No product returns can be accepted without a completed Return tions on the use of its products. However, Tempco makes no war- Material Authorization (RMA) form. ranties or representations of any sort regarding the fitness for use, or the application of its products by the Purchaser. - Page 16 The Electric Heating Element, Temperature Controls and Temperature Sensors Handbook REQUEST YOUR FREE 960 PAGE COPY TODAY! Call (800-323-6859) or E-mail (info@tempco.com) Specify Print Edition, CD-ROM or Both Serving Industry Since 1972 Experience the Advantages of our Diverse and Innovative Products TEMPCO Electric Heater Corporation 607 N.
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