INTRODUCTION READ THIS OWNER’S MANUAL. The Intimidator is and off- road vehicle and is not a toy. The Intimidator is an adult vehicle only and can be hazardous to operate. Failure to follow the warnings and instructions in this manual can result in severe injury or death.
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OWNER’S MANUAL DANGER: Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death Drive Responsibly Avoid loss of control and rollovers: Avoid abrupt maneuvers, sideways sliding, skidding, or • fishtailing, and never do donuts. Slow down before entering a turn. •...
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Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death. Be Prepared: Fasten seat belts. • Wear an approved helmet and protective gear. • Fasten side safety nets. • Each rider must be able to sit with back against seat, •...
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OWNER’S MANUAL Cargo Bed Safety Warning– Located in the cargo bed. Improper use of cargo bed or cage/frame can result in severe injury or death from loss of control, overturn or other accidents. Never carry passengers in the cargo bed. •...
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WARNING Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed. Tire Pressure Chart TIRE PRESSURE AND SIZE CHART Vehicle Size Load Top Speed Rating Position Rating (lb) Pressure (psi) (mph) @ Max Load Payload Front...
OWNER’S MANUAL Rollover Protective Structures (ROPS) Inspection Guide Falling Object Protective Structures (FOPS) Inspection ROPS and FOPS, like any other safety device, need to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use, misuse, age degradation, modifications, or roll-overs.
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Other conditions may require imminent service but may not render the unit immediately unusable, examples are: • Faded paint. • Faded, hard to read ROPS/FOPS label. • Slightly corroded mounting hardware. ROPS/FOPS must be inspected immediately after any type of collision, rollover or impact. If any damage is evident, the ROPS/FOPS must be removed from service, repaired and/or replaced.
OWNER’S MANUAL GENERAL SAFETY Never Operate: If you are under age 16 or without a valid driver’s • license. At speeds too fast for your skills or conditions. • After or while using Alcohol or Drugs. • On hills steeper than 15 degrees. •...
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Do not carry a passenger until you have at least two • hours of driving experience with the Intimidator. Always keep hands and feet inside the vehicle at all • times.
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OWNER’S MANUAL Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator’s risk of losing control. Operating on Pavement This vehicle’s tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces may cause quick tire wear and may adversely affect the handling of the vehicle and could result in loss of control, accident or overturn.
The warranty of the Intimidator will be terminated if any unauthorized equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase the speed or power.
Helmet Wearing a helmet can prevent a severe head injury. Whenever riding the Intimidator or any Utility Vehicle, always wear a helmet that meets or exceeds established DOT (U.S. Department of Transportation) safety standards.
Instrument Cluster Your Intimidator is equipped with an analog speedometer and a digital LCD screen. High pressure water or soap may damage components. The LCD screen will display the...
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OWNER’S MANUAL Battery Voltage Meter – Measures the amount of • power in the battery. Normal operating range is between 12.8 and 14 volts. Fuel Gauge – Shows the level of fuel in the fuel tank. • When the tank is full, all bars will be shown black. RPM - Engine Revolutions Per Minute.
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Standard Intimidator models are equipped with low beam headlights. Press the left side of the rocker switch to turn on the low beam lights. The right side of the rocker switch position is off.
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OWNER’S MANUAL Engaging and Disengaging 4WD WARNING: Do not drive in 4wd on a paved surface. • Do not engage 4wd while the rear wheels • are spinning without traction. This may cause severe drive-shaft and clutch damage. Always engage 4wd while the rear wheels have traction or are at rest.
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DANGER: Steering and vehicle performance will be altered with • the rear differential lock engaged. Do not operate faster than 10 mph. • Do not attempt to turn with the differential lock • engaged. Electric Dump Bed (if equipped) Press and hold the left side of the rocker switch to dump the cargo bed.
Park and will not slip out of Park. Have your authorized dealer annually inspect, lubricate, adjust or replace the shifter cable. Your Intimidator is equipped with a Park gear in the gearbox. While your vehicle is in Park, both rear wheels will lock, serving as your Parking Brake.
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The Rollover Protection Structure (ROPS) on this vehicle meets American National Standard Institute (ANSI) Standards and OSHA standards for rollover performance requirements. Always have authorize Intimidator, Inc., dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.
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OWNER’S MANUAL Seat Belts & Safety Cab Nets DANGER: Falling from a moving vehicle could result in serious injury or death. Always fasten your seatbelt and secure the safety cab net. DANGER: Riding in this vehicle without using the factory installed cab nets increases the risk of serious injury or death in the event of an accident or overturn.
Tilt Steering Your Intimidator is equipped with tilt steering that can be adjusted by pulling the tilt-steering lever towards you, then lifting the steering wheel up or down. The tilt steering lever is located on the steering column, just behind the steering wheel.
OWNER’S MANUAL Hauling Cargo DANGER: Always follow these precautions when hauling cargo: Driving with passengers in the cargo • box can result in severe injury or death. Never allow passengers to ride in the cargo box. Passengers must always ride in the cab with seat belts fastened securely.
HEAVY LOADS CAN CAUSE BRAKING • AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require braking downhill. Allow yourself extra distance for braking. Front cargo tie-down point Rear cargo tie-down point (If equipped) Dumping the Cargo Box WARNING:...
OWNER’S MANUAL Bed handle and lever to release Standard lift assist on dump box bed latch Electric actuator on dump box Cargo Bed Tailgate To open the tailgate, twist the latch on the middle of the tailgate then pull. The tailgate is supported by a lever on each side of the cargo bed.
Towing Loads 2˝ rear receiver hitch Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: Never load more than 200 lbs. tongue weight on the rear towing bracket. Never load more than 300 lbs.
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Adjusting Rear Spring Position All four shock absorbers have four (4) spring position adjustments on the top, which will tighten or loosen the spring travel rate to adjust the suspension for different terrain and payload conditions. If you plan to haul heavy cargo or have a heavy accessory, like a snow plow, you can tighten the spring rate by moving the silver ring up.
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OWNER’S MANUAL Fuel DANGER: Handle fuel carefully. If the engine is running, do not fill the fuel tank. Do not smoke while filling the fuel tank or servicing the fuel system. Fill fuel tank only to bottom of filler neck. Kohler 750 EFI NOTICE: Effects of old, stale or contaminated fuel are not...
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Kohler 750 EFI fuel must meet these requirements: Clean, fresh, unleaded gasoline. • Octane rating of 87 (R+M)/2 or higher. DO • NOT use E15, E20 and E85 fuels. Research Octane Number (RON) 90 • octane minimum. Gasoline up to 10% alcohol, 90% •...
After bleeding the system, tighten the union bolt on the fuel filter securely. NEW VEHICLE BREAK-IN The break-in period for your new Intimidator is the first 25 hours. No single action on your part is more important than ensuring your vehicle has a proper “break-in.” Careful treatment of any new engine will result in more efficient performance and longer life for the engine.
Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Intimidator, Inc. parts available from your certified Intimidator dealer. Maintenance intervals in the following chart (pages 36-37), are based upon average riding conditions and an average vehicle speed of approximately ten miles per hour.
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OWNER’S MANUAL Kohler 750 EFI Engine Specifications Bore ..........83 mm (3.27 in.) Stroke ..........69 mm (2.72 in.) Displacement .......747 cc (45.6 cu. In.) Oil Capacity (refill)* .....1.9 L (2.0 quarts) Oil Type ........10w-30 Spark Plug Gap ......0.76 mm (0.3 in.) Maximum Angle of Operation (@ full oil level) ......25 degrees * Filter capacity not included.
PERIODIC MAINTENANCE ITEM MAINTENANCE INTERVAL (whichever comes first) Hours Calendar Clean engine area from debris Pre-Ride Cab Safety Nets Pre-Ride Seat belts Pre-Ride Shift Linkage Pre-Ride Coolant hoses (Diesel model only) Pre-Ride Coolant level (Diesel model only) Pre-Ride Brake fluid level Pre-Ride Brake system/Throttle pedal travel Pre-Ride...
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OWNER’S MANUAL REMARKS Clean the top of engine and around the CVT belt and clutches Check for tightness, damage and operation Check for damage and operation Make sure Park will fully engage. Adjust if necessary Check for leaks Inspect. Made adjustments as needed Inspect periodically Inspect and clean.
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Intimidator Lubrication and Fluid Chart Item Lube Amount Method Brake fluid DOT 3 Whatever it takes Maintain level between fill lines Front differential Oil Hydraulic Oil 18 ml – Rear differential Oil 80w-90 Gear Oil 550 ml – Transmission/ Gearbox Oil...
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OWNER’S MANUAL Fuse and Relay— Kohler 1000 Diesel Fuses can be found in two locations; two main fuses on the driver side of the engine and in a fuse block under the front hood. Fuse Block Fuse Chart Main fuse (battery) ..........80-amp Glow plugs .............50-amp Differential Lock ............10-amp Fan .................20-amp...
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ENGINE OIL Kohler 750 EFI Use only SAE 10w-30 motor oil. Always check and change the oil at intervals outlined in the Periodic Maintenance Chart beginning on page 36. Pay attention to the oil level. A rise in oil level during cold weather can indicate contaminants collection in the oil sump or crankcase.
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OWNER’S MANUAL Engine Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart. (Pages 36-37) Always change the oil filter when changing the oil. Position the vehicle on a level surface. Shift the transmission into “P”...
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ENGINE OIL Kohler 1000 Diesel Engine Oil Use only SAE 15w-40 motor oil. Always check and change the oil at intervals outlined in the Periodic Maintenance Chart beginning on page 36. Pay attention to the oil level. A rise in oil level during cold weather can indicate contaminants collection in the oil sump or crankcase.
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OWNER’S MANUAL WARNING: HOT OIL CAN CAUSE BURNS TO SKIN. Position the vehicle on a level surface. Shift the transmission into “P” (Park) and turn the vehicle off. Clean the area around the drain plug and oil fill cap/dipstick. Place a drain pan beneath engine crankcase. Remove the drain plug.
Spark Plugs (Kohler 750 EFI only) Inspection Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for color. WARNING: A HOT EXHAUST SYSTEM AND ENGINE CAN CAUSE BURNS...
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Always frequently check to be sure the engine fan is free from any debris. The Intimidator 750cc is designed for farm, • work and light recreational use. The air- cooled motor can withstand water being splashed on the engine but submerging the engine in water can cause the engine to fail.
Radiator and Cooling Fan Always keep the radiator screen clean and free of mud and debris. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator air flow can lead to overheating and consequent engine damage.
OWNER’S MANUAL Transmission/Gearbox Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 36-37. Refer to the Lubrication and Fluid Recommendations chart for type and capacities. Oil Check The level check/fill plug is located on the back, passenger side of the gear case.
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Adjusting the Shifting Linkage Shift linkage adjustment under hood Shift linkage adjustment near gearbox WARNING: The vehicles gear shift lever comes properly adjusted from the factory so that the Park gear is fully engaged and will not slip out of Park. During every pre-ride inspection, inspect that the gear shift lever is fully engaged into Park and will not slip out of Park.
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OWNER’S MANUAL Front Differential Check/Fill plug Front Differential drain plug Rear Differential Check/Fill plug Rear Differential drain plug Differential Oil Check On the front differential, the check/fill plug is located on the driver’s side rear. On the rear differential, the check/fill plug is located on the passenger side rear.
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Continuous Variable Transmission (CVT) CVT without cover shown CVT housing shown without vent hoses attached DANGER: Your vehicle is equipped with a CVT, which is a transmission that consists of two clutches and a belt. The CVT rotates at high speeds, creating large amounts of force on clutch components.
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OWNER’S MANUAL NOTICE: Kohler 750 EFI vehicles have a CVT cover that is designed to keep debris out but not water. DO NOT travel through water deeper than 12 inches, or the wheel’s center cap. With the CVT belt submerged in water, the belt can slip on the drive pulley, not allowing the vehicle to travel.
Vehicle Submerged in Water NOTICE: If your vehicle becomes immersed in water, major engine damage not covered under warranty can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it is impossible to take your vehicle to a dealer before starting the engine, follow the following steps: Tow the vehicle to dry land or at the very least, to water below the footrests.
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OWNER’S MANUAL Throttle Pedal Play Inspection Put the gear shift level in the Park position. • Start the engine. • Measure the distance the throttle pedal moves before • the engine begins to pick up speed. Free play should be around 0.5 inches.
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BATTERY DANGER: The Battery emits explosive gases; flame is strictly prohibited. The Battery contains sulfuric acid (electrolyte) which can cause serious burns, so be careful not to make contact with your eyes or skin. If you get battery acid on your skin, wash it off immediately with water.
OWNER’S MANUAL State of Charge Voltage Action Charge Time (Conventional charger at a consistent, standard charge rate) 100% 12.8 - 13 volts None None 75 - 100% 12.5 – 12.8 volts May need slight charge 3 – 6 hours 50 – 75% 12.0 –...
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store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge. A Battery Tender can be left connected during the storage period, and will automatically charge the battery if the voltage drops below a pre- determined point.
OWNER’S MANUAL Brakes The front and rear brakes are hydraulic disc activated by the brake pedal. Brake Fluid Inspect the level of the brake fluid before each operation. Always keep the fluid level between the minimum and maximum fill line on the reservoir. Change the brake fluid either every two years, any time the fluid becomes contaminated or if the type and brand of the fluid in the reservoir are unknown.
Brake Pressure Switch and Safety Switch For safety, the brake must be applied to start the Intimidator. The brake pressure switch is located on the master cylinder as shown in the picture below. Picture 1 Brake pressure switch pictured Brake Inspection Check the brake system for fluid leaks.
Tires are an important part of the suspension of the vehicle. Tire construction characteristics and inflation pressure can greatly influence vehicle handling. Intimidator, Inc. always recommends that you always replace tires with standard replacement tires. It is also very important to have tires of the same type and height on all axles, and at the same inflation pressure, on each axle.
Steering Wheel Inspection Check the steering wheel for specified free play and smooth operation at the intervals outlined in the Periodic Maintenance Chart. Position the vehicle on level ground. Lightly turn the steering wheel left and right. There should be no more than 0.5” of free play. If there is excessive free play or strange noises, or the steering feels rough or “catchy,”...
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OWNER’S MANUAL Alignment To adjust front tire alignment: Make sure the steering wheel alignment is correct. Stop the vehicle on a level surface with the tires straight forward. Place the transmission in “P” (Park). Measure the distance between centerline-to- centerline forward (front) of the tires at hub height.
Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system. If any informational or warning label becomes • illegible or comes off, contact your Intimidator dealer to order a replacement label. PAGE 62...
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OWNER’S MANUAL Storage NOTICE: It is not recommended to store vehicle in direct sunlight. Preparation for Storage Clean the entire vehicle thoroughly. Add Kohler PRO Series fuel treatment or equivalent to fuel tank. Run the engine for five minutes to warm the oil, shut it off and drain the oil.
When trailering your vehicle, ALWAYS put the transmission in Park AND secure the vehicle to the trailer by tying the frame of the Intimidator to the trailer with suitable straps or chains. Do not attach a strap or chain to the suspension arms.
TROUBLESHOOTING Trouble Cause Engine is difficult to Key switch is not in the proper position start or will not start Wiring Starter Switch or Solenoid No or low fuel Improper or stale fuel Water or dirt in the fuel system Air in the fuel system (Diesel only) Fuel hose or fuel filter clogged or damaged Air filter is clogged...
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OWNER’S MANUAL Countermeasure Make sure the key is in “ON” position Clean corroded connections and tighten loose connections By-pass switch or solenoid with a jumper wire. If starter cranks normally, replace faulty components. Replenish fuel Replace fuel and consult your authorized dealer Bleed the fuel system Clean or replace fuel lines, and consult...
TROUBLESHOOTING Trouble Cause Rough running Spark plug defective (Kohler 750 only) engine Engine just started and had not warmed up Engine is cold High tension cord defective Ignition coil defective Fuel hose or fuel filter clogged or damaged Improper or stale fuel Air filter is clogged Exhaust fumes are Overload...
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OWNER’S MANUAL Countermeasure Adjust the spark plug gap or replace it Allow the engine to run for a few minutes Allow the engine to run for a few minutes Allow time for engine to warm before driving Consult your authorized dealer Clean or replace fuel lines.
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BATTERY TROUBLESHOOTING Trouble Cause Starter does not Battery overused until lights function are dim Battery has not been recharged Poor terminal connection Battery life expired From beginning Insufficient charging starter does not function, and lights soon become dim When viewed Battery was used with from top, the an insufficient amount of...
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OWNER’S MANUAL Countermeasure Preventive measure Charge battery sufficiently Charge battery properly Clean the terminal and Keep the terminal clean and tighten securely tight. Apply grease and treat with anti-corrosives Renew battery Charge battery sufficiently Battery must be serviced properly before initial use Add distilled water and Regularly check the charge battery...
6 months after date of sale to the original retail purchaser of a new Intimidator 4x4 diesel model. This limited warranty is non transferrable to a 2nd party and will be subject to certain limitations.
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This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Any warranty issues or questions can be handled by your Intimidator 4x4 dealer or at: Intimidator 4x4, 1 Bad Boy Blvd., Batesville, AR 72501. (855) 307-0933 PAGE 79...
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6 months after date of sale to the original retail purchaser of a new Intimidator 4x4 gasoline model. This limited warranty is non transferrable to a 2nd party and will be subject to certain limitations.
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This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Any warranty issues or questions can be handled by your Intimidator 4x4 dealer or at: Intimidator 4x4, 1 Bad Boy Blvd., Batesville, AR 72501. (855) 307-0933 PAGE 81...
INTIMIDATOR, INC. UTILITY VEHICLE OWNERS REGISTRATION & TRAINING CERTIFICATE (Keep original copy on file at your dealership) VIN/PIN _________________________________ MODEL _________________________________ DATE OF PURCHASE ________________________ DEALER _________________________________ PURCHASER LAST NAME ______________________________ FIRST NAME _____________________________ ADDRESS _______________________________ CITY ___________________________________ STATE __________________________________...
_____ I have read the above warnings, and I understand that SEVERE INJURY OR DEATH can result from ignoring these warnings or from improper use. _____ I will watch the safety/training video provided by Intimidator, Inc., before operating this vehicle. ____________________________________________________ Purchaser’s Signature...
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OWNER’S MANUAL 1000cc Kohler Diesel • 750 EFI Kohler Gas For additional information, please see us at www.intimidatorUTV.com Intimidator, Inc. 1 Bad Boy Blvd. Batesville, Arkansas 72501 (855) 307-0933...
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