TSS Calydra Comfort 100 Nat Installation And Operating Instructions Manual

Combination boiler

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COMBINATION BOILER

Heating and Instantaneous Domestic Hot Water with TSS

Fanned Flue system

Manufactures N°

200906789037.31

200906790037.31

Installation and Operating

instructions

Calydra comfort

Calydra comfort 100

Model Type

Calydra comfort 80 Nat

Calydra comfort 100 Nat

Gas Council N°

47 - 980 - 22

47 - 980 - 23

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Summary of Contents for TSS Calydra Comfort 100 Nat

Page 1: Combination Boiler
COMBINATION BOILER ® Heating and Instantaneous Domestic Hot Water with TSS Fanned Flue system Installation and Operating instructions Calydra comfort Calydra comfort 100 Manufactures N° Model Type Gas Council N° 200906789037.31 Calydra comfort 80 Nat 47 - 980 - 22 200906790037.31...
Page 2: Customer Care
These instructions are suitable for the following boilers : Calydra comfort 80 Calydra comfort 100 Do not forget the Logbook! Chaffoteaux & Maury supports Benchmark, the heating industry code to ensure the correct installation, commissioning and servicing of domestic central heating systems. To The Householder Make sure you have a completed Logbook for your boiler.
Page 3: Table Of Contents
The TSS ® is a 5 litres, independently controlled mini unvented storage cylinder, powered by a 3 kW coil. It works in conjunction with the Chaffoteaux et Maury low pressure instantaneous domestic hot water system.
Page 4: Description
11. - Sealed chamber 12. - Electrical box 13. - Overheat safety cutout 14. - Gas valve assembly 15. - TSS ® (mini cylinder) 16. - Central heating control thermistor 17. - Three way valve 18. - TSS ® control thermistor 19.
Page 5: Technical Data
Technical data Calydra comfort Calydra comfort PROPANE L.P.G. G31 Appliance category Cat Il Cat Ii 2H 3+ 2H 3+ Gas rate Heat Gross input C/H & DHW Maximum in kW 28.7 34,6 Maximum in kg/h 2.00 2.42 Maximum in Btu/h 98000 117900 Maximum in ft...
Page 6: Dimensions
Dimensions Outer case dimensions : Minimum clearances : - Width : 440 (minimum space required 450) - Height : - Depth : All dimensions in mm - Both sides 5 mm - Above casing 170 mm - Below casing 200 mm - Front ( for servicing) 500 mm - Front (in operation) 5 mm...
Page 7: Operation
2 l/min the temperature in the mini cylinder will eventually detected, after 8 seconds, the security solenoid closes and decrease and the TSS ® control thermistor f (fig. 6) will call for shuts off the gas. The red lockout indicator bulb 29 (fig.
Page 8: Installation Requirements
Installation requirements Location The boiler can be installed on any suitable internal wall. Ventilation Provision must be made to allow the correct routing of the flue The room in which the boiler is installed does not require specific and siting of the terminal to allow the safe and efficient ventilation.
Page 9: Installing The Boiler
Installing the boiler Please check that you are familiar with the installation requirements before commencing work.(section 6) Method of positioning the boiler on the wall. The paper template can be used to ensure the correct positioning of kitchen cabinets etc. It also details the commissioning instructions.
Page 10: Making The Electrical Connections
Installing the boiler (continued) Room thermostat T.A. Connector D main supply cable Fig. 11 Making the Electrical Connections: Connect the live and neutral wires of the main cable. Note: The connections should be made so that should the lead be pulled from its anchorage, the current carrying wires become taut before the earth wire.
Page 11: System Guidance
System guidance The boiler is suitable for sealed systems only. The Fernox Manufacturing maximum cold water mains pressure for the appliance is 10 Britannica Works bar. All fittings and pipework connected to the appliance Clavering should be of the same standard. If there is a possibility of Essex the incoming mains pressure exceeding 10 bar, particularly CB11 4QZ...
Page 12: Commissioning And Testing
Commissionning and testing Pre-commissioning Turn the boiler thermostat to maximum 25 (fig 17). Ensure that the system has been adequately flushed. The boiler will light. Purge gas supply of air and test for soundness. Allow the boiler to heat system. Carry out final electrical tests to ensure the correct polarity Check the inlet gas pressure (working pressure) while boiler and earthing continuity.
Page 13: User's Instructions
User’s instructions Control panel (fig 17) 30 “RESET” Reset button 31. Pressure gauge 23. Two position Selector switch =- DHW mode indicator = Switched OFF =- Heating mode indicator = Switched ON = Domestic hot water temperature control knob Isolating Taps (fig 16) = Heating flow temperature control knob taps shown in Open position 26.
Page 14: Instruction For Setting The Built In Clock
Instruction for setting the built in clock (if fittied) 1. General layout The mechanical clock covers a 24 hour period. Each tappet represents 15 minutes A (fig. 19). An override switch is located on the clock B (fig 19). 2. To set the time To set the time of day, grasp the outer edge of the dial and turn slowly clockwise until the correct time is lined up with the arrow C (fig.
Page 15: Incorrect Function
Incorrect function Incorrects functions is signalled by leds (rep 26) display flashing correspond with chart below. CODE FAULT INFORMATION 30 40 50 60 70 80 H H H H H G Overheating safety feature H H H H G H Overheating defect without locking H H H H G G Misfiring safety feature...
Page 16 Chaffoteaux & Maury are continuously improving their products and therefore reserve the right to change specifications without prior notice and accepts no liability for any errors or omission in the information contained in this document. Manufacturer: Chaffoteaux & Maury - France Commercial subsidiary: MTS (GB) Limited MTS Building Hughenden Avenue...
Page 17 MAINTENANCE AND SERVICE GUIDE Fanned Flue Combination Boiler Heating and Storage Domestic Hot Water Dimensions All dimensions in mm 54 54 54 54 68 Safety valve outlet J K L M N The boiler is suitable for the 4 ﬂue types: J Heating ﬂow Outer case dimensions : K D.H.W.
Page 18 33 Heating mode indicator nium coated steel with 4 ceramic ﬁbre 14c . 2/3 gas stage (black) panels to provide heat insulation 15. TSS mini cylinder 6. Multigas burner comprising: 16. Central heating control thermistor 6a. 16 burner head 17. Three way valve 6b.
Page 19 FUNCTIONING Switching on 1) Check that the gas service tap is opened at the gasmeter and main power is on. 2) Check that pressure in central heating system is above 0.7 bar and below 1.5 bar with the pressure gauge 31. 3) Open the gas tap 36.
Page 20 4 minutes before it to stops. der will eventually decrease and the through the secondary heat exchanger. TSS ® control thermistor 18 (ﬁg.6) will call NB : It is possible to override the 3 minute The ﬁrst stage solenoid a (ﬁg. 6) and safe- for heat.
Page 21: Routine Servicing
ADJUSTMENTS ON CONTROL PCB Adjustment on the PCB : - P3 : potentiometer TAC (Temporisation Anti Cycle) may now be adjusted between 30 seconds and 3 minutes (see detail) (factory set at 3 minutes). - JP3 : the spade connector allows the gas rate to be reduced to 1/3 performance by positionning spade across pins as shown A Full performance across pins as shown B.(factory...
Page 22: Removal And Replacement Of Parts
REMOVAL AND REPLACEMENT OF PARTS 5. Ignition Electrodes Remove outer case and sealed chamber Before removing appliance case, isolate front panel as in steps 1 and 2. Carry out steps 1 and 2 as above. remove the gas and electrical supplies. Isolate boil- Disconnect three pressure switch cables er from the system and drain before the wiring cover undo the power lead plug...
Page 23 Carry out steps 1 and 2 as above. Drain 16 = Heating thermistor boiler as in step 12. Remove the 2 clips 18 = TSS thermistor E located on return and ﬂow pipes and 22. Control board pull them downwards. Pull the main exchanger toward you to remove.
Page 26 INCORRECT FUNCTION Incorrects functions is signalled by leds (rep 26) display ﬂashing correspond with chart below. CODE FAULT INFORMATION 30 40 50 60 70 80 H H H H H G Overheating safety feature H H H H G H Overheating defect without locking H H H H G G Misﬁring safety feature...
Page 27 SHORT LIST 80 100 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from FF FF 277783 1010572 OVERHEAT THERMOSTAT 100°C 277788 1002801 IGNITION ELECTRODE 277789 1002802 IONIZATION ELECTRODE 277790 1010017 HEAT EXCHANGER E00606 1011136 HEAT EXCHANGER 1304720 FAN ASSY 1306697 AIR PRESSURE SWITCH 24KW...
Page 28 This appliance is suitable for Natural gas or LPG. A gas conversion must be made by a competent person. Chaffoteaux & Maury are continuously improving their products and therefore reserve the right to change speciﬁcations without prior notice and accepts no liability for any errors or omission in the information contained in this document. Chaffoteaux &...
Page 29 DOMESTIC BOILERS CALYDRA COMFORT CALYDRA COMFORT 80 CALYDRA COMFORT 100 Réf. 82025.96b - 07/03 - G.B...
Page 30 100 BURNER 6001 82070.85...
Page 31 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from BURNER ASSEMBLY 277781 81722 COMBUSTION CHAMBER LINING KIT 277782 1010050 CLIP 277783 1010572 OVERHEAT THERMOSTAT 100∞C 277784 1002811 CROSS LIGHTING STRIP 277865 1010648 TAPPING SCREW CBLSX D: 6.3-13 1010753 BURNER HEAD 277787...
Page 32 200 FAN 300 SEALED CASE 82070.86...
Page 33 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from FAN ASSEMBLY 1017600 SCREW CLX M 5-20 1306695 BEND 45∞ KIT 1310050 VENTURI 1303825 GASKET 1304720 FAN ASSY 1304721 FAN ASSY 1300262 GASKET 1306698 PLUG KIT 264444 81265 SILICONE TUBE D: 9x3 L: 1.30M 1306697 AIR PRESSURE SWITCH 24KW...
Page 34 400 GAS SECTION 82070.87...
Page 35 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from GAS SECTION E23484 1015196 GAS VALVE NAT E23485 1015341 GAS VALVE NAT E23494 81836 SOLENOID VALVES KIT 400004 19445 PRESSURE TEST POINT SCREW E23489 81835 BURNER BASE KIT 277798 1010071 GASKET (/Manifold)
Page 36 500 HYDRAULIC BLOCK 6002 6007 6006 6003 82070.88...
Page 37 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from HYDRAULIC BLOCK E23506 1014221 TUBE-EXCHAN TO THREE-WAY VALVE E23507 1002399 HEATING CONNECTION PIN E00604 24164.51 "O" RING D: 17-4 E23510 81839 THREE-WAY VALVE 277782 1010050 CLIP 277783 1010572 OVERHEAT THERMOSTAT 100∞C 277834 1000733...
Page 38 600 ELECTRICAL BOX 82070.89...
Page 39 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from ELECTRICAL BOX 1020510 SCREW FX90 L:16 1302101 CONNECTOR 1303697 CONNECTOR 1303159 PRESSURE GAUGE 1302248 CONNECTOR COVER 1305269 CONNECTOR 1307799 FAN CABLE 1309144 WIRE ASSEMBLY 277678 1002725 CONNECTION STRIP 1020509 TAPPING SCREW CBLSX L:10 1302237...
Page 40 700 CHASSIS 800 FRONT CASE 82070.90...
Page 41 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from CHASSIS 277864 1010029 TOP STAY PLATE 366979 56676.06 EXPANSION VESSEL 277866 1010028 CHASSIS 1014516 TAPPING SCREW CBLSX D: 6.3-19 E23589 81824 FLEXIBLE PIPE KIT 1308868 SHEET GASKET D: 12-8.1-2 277841 1010005 CLIP...
Page 42 900 JIG PLATE & PIPE FITTING 939 920 917 918 922 925 82070.91...
Page 43 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from JIG PLATE & PIPE FITTING E00627 1012448 PREFABRICATION 1020388 WATER FLOW SERVICE TAP 1020916 HOT WATER CONNECTION 1020389 GAS SERVICE TAP 1302612 COLD WATER TAP 1312122 WATER RETURN SERVICE TAP E23593 1012457 HOOKING BRACKET...
Page 44 1000 FLUE CONNECTION 1001 1002 1016 1024 1017 1015 1016 1015 1013 1019 1014 1017 1023 1018 1018 1020 1012 1020 1011 1011 HORIZONTAL FLUE KIT D60-100 V./HORIZONTAL FLUE KIT D60-100 1004 1003 1013 1019 1018 1020 1011 1018 1020 1011 VERTICAL FLUE KIT D60-100...
Page 45 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from 1000 FLUE CONNECTION 1001 1303383 HORIZONTAL FLUE KIT D60-100 1002 1306054 V./HORIZONTAL FLUE KIT D60-100 1003 1304703 VERTICAL FLUE KIT D80-125 1004 1309229 VERTICAL FLUE KIT D60-100 1005 1304704 DOUBLE-FLOW FLUE KIT D80-80 1011...
Page 46 5000 ACCESSORIES 5001 NAT > LPG 5014 5015 Connection Connection FIRST FITTING REPLACEMENT 5022 5020 5023 5021 5030 5031 5033 5035 5040 5046 Acoustic 5047 6000 MAINTENANCE 6001 6002 6003 6006 6007 Spanner Descaling Descaling Simulating 82070.93...
Page 47 Manf. date Key N° Description G.C N° Manf. Pt. N° Type from 5000 ACCESSORIES 5001 E23659 1016142 CONVERSION KIT NAT > LPG E23660 1016143 CONVERSION KIT NAT > LPG 5014 277922 1010429 CONNECTION - FIRST FITTING 5015 E00648 1010182 CONNECT. ELM E00649 1010183 CONNECT.

This manual is also suitable for:

Calydra comfort 80 nat