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chicago brick oven CBO-500 Assembly Instructions Manual

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INSTALL AND USE ONLY IN ACCORDANCE WITH CHICAGO BRICK OVEN'S INSTALLATION AND
OPERATING INSTRUCTIONS (OR EQUIVALENT). CONTACT LOCAL BUILDING OFFICIALS OR FIRE
OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
Requirements for Clearance from
Combustible Materials
To avoid the possibility of a fire, when installing your Chicago
Brick Oven wood burning oven (either outdoors or indoors), you
must adhere to the following requirements for minimum clearance
between your Oven and any combustible materials.
• Clearance around the Oven: The sides and back of the
Oven must be at least 10 inches away from combustible
materials (See Aerial View below). The top of the Oven must
have at least an 18-inch clearance and the bottom a 30-inch
clearance from combustible materials (See Front View below).
10"
10"
10"
Aerial View
• Clearance around the Door Opening: A minimum 30-inch
clearance from combustible materials is required on each
side of the Door opening and 36 inches from the front of the
Door opening. (A Hearth extension may be required to meet
these clearance requirements.)
• Clearance from Wood Storage Area: There must be
a 7-inch clearance between the bottom Insulating Boards
of the Oven and any wood storage areas that are under
the Oven installation. To ensure the 7-inch clearance, it
is recommended that you incorporate a non-combustible
physical barrier or some other indicator of the distance
within the wood storage area.
THE FACE OF THE ENCLOSURE MUST BE CONSTRUCTED
OF A NON-COMBUSTIBLE MATERIAL.
WARNING: DO NOT PACK THE REQUIRED CLEARANCE
AREAS WITH INSULATION OR OTHER MATERIALS. WHEN
THIS OVEN IS NOT PROPERLY INSTALLED, A FIRE MAY
RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS.
Requirements for Outdoor/Indoor
Chimney Installations
When building the Chimney, it is important to refer to your local
building code standards.
Every CBO-500 Oven comes with a DuraVent Anchor Plate (Model
# 9441) that works with a Class "A" 6" Pipe. You can buy this pipe
from any building or hearth manufacturer.
CBO-500 Pre-Assembly
A minimum 24" pipe section is required. If you are assembling your
Chimney at 90, ° you can add additional 24" sections as required.
(The Chimney Pipe cannot have a total bend of more than 30. ° ) The
taller the Flue Stack is, the further away the exhaust is from the cook!
Note:
space, closet or similar concealed space, or a floor or ceiling. Where
passage through a wall or partition of combustible construction
is desired, the installation must conform to the CAN/CSA-B365
installation code for Solid-Fuel-Burning Appliances and Equipment.
Note:
only a Class A Chimney should be used from the Anchor Plate on
the Oven to the termination point outside of the building/structure.
For outdoor non-combustible enclosures, a stainless steel
connector can be used.
18"
Note:
recommendations for inspection, maintenance and cleaning.
WARNING: THE CHIMNEY MUST BE OF A TYPE SUITABLE
FOR SOLID FUEL. THE CHIMNEY AND THE REQUIRED
CHIMNEY CONNECTOR MUST BE IN GOOD CONDITION
AND KEPT CLEAN.
CAUTION: NEVER USE ANY COMBUSTIBLE MATERIALS
30"
NEAR THE ANCHOR PLATE OR FLUE STACK. WE
RECOMMEND A MINIMUM 6" OF AIR SPACE BETWEEN
THE ANCHOR PLATE AND FLUE AND ANY COMBUSTIBLE
Front View
MATERIAL. AGAIN, CHECK WITH YOUR LOCAL BUILDING
DEPARTMENT TO ENSURE YOU ADHERE TO LOCAL
BUILDING CODES!
Arch Dome Insulation Blanket
Very important for correct functioning and life of the
CBO-500 Oven!
The Oven Dome must be covered with the supplied Ceramic
Fiber Insulation Blanket. The Blanket, which withstands high
temperatures, should cover the entire surface area of the Dome.
You can cut the Ceramic Fiber to insulate around the Metal Anchor
Plate. Since most heat loss will occur at the Metal Anchor Plate and
top of the Oven, you should ensure these spots are well-insulated.
You can choose to insulate the Oven further by packing Vermiculite
or other non-flammable insulating material above the Blanket. The
better you insulate your Oven, the better it will perform!
Note:
avoid a possible fire.
Note:
at time of delivery. Reject delivery if damaged or not on packing
slip. If damages are discovered after delivery, contact your carrier
for recourse.
Note:
or alterations made to prefabricated Ovens without written
approval from Chicago Brick Oven, will void your warranty.
Note:
not burn scrap wood, compressed logs or other materials. Failure to
follow this instruction may damage your Oven and void your warranty.
6
The Chimney Connector shall not pass through an attic, roof
For indoor installations that utilize a combustible enclosure,
Please refer to the Exhaust Hood manufacturer's
It is important that you use all of the Insulation supplied to
All orders are FOB. Inspect all components for damage
Any variance from the Chicago Brick Oven installation instructions
Your Oven is designed for burning solid, dried wood only. Do

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Summary of Contents for chicago brick oven CBO-500

  • Page 1 CBO-500 Pre-Assembly INSTALL AND USE ONLY IN ACCORDANCE WITH CHICAGO BRICK OVEN’S INSTALLATION AND OPERATING INSTRUCTIONS (OR EQUIVALENT). CONTACT LOCAL BUILDING OFFICIALS OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. Requirements for Clearance from A minimum 24" pipe section is required. If you are assembling your Chimney at 90, °...
  • Page 2: Parts And Components

    CBO-500 Assembly Instructions CBO-500 OVENS SHOULD BE INSTALLED BY A PROFESSIONAL OR SUITABLY-QUALIFIED INDIVIDUAL. Parts and Components Dome, Hearth (2 pieces) Decorative Door Nuts & Bolts ThermoWorks DuraVent Anchor Plate & Arch Thermometer (Model #9441, 6") 18" Gauge Galvannealed Insulating Boards...
  • Page 3: Oven Assembly

    It is recommended that you sweep or vacuum the Galvannealed surface to remove debris before hearth installation. Oven Assembly Shown is the final assembly of the three-piece CBO-500 oven. The final assembly will rest on the Galvannealed Steel Plate and Insulation Board on your support base.
  • Page 4 CBO-500 Assembly Instructions After the Insulation Board has been set and the Galvannealed Steel Plate placed on top of it, you are now ready to set the Hearth into place. Line the Front Hearth piece up with the front of the Oven base. As you can see, the Insulation Board is not exposed to the elements and covers the entire Main Hearth.
  • Page 5 CBO-500 Assembly Instructions In this picture, you will see we have a Metal Shroud. If you are building a Stone or Brick Shroud, it should follow the contour of the Oven, but not rest on the Arch. Now slide the Front Hearth into place and abut up against the Middle Hearth as close as possible.
  • Page 6 CBO-500 Operating Instructions TO PROTECT THE INTERIOR OF YOUR OVEN FROM RAIN AND OTHER MOISTURE, A PROTECTIVE RAIN CAP MUST BE INSTALLED ON TOP OF THE FLUE PIPE TO ENSURE THAT MOISTURE DOES NOT GET INTO YOUR OVEN. Operating Instructions After you have cured your Oven and are ready to start cooking, light a small fire and slowly build it up.
  • Page 7 • Never use water, marinades or other liquids directly on the Hearth. • DO NOT OVER-FIRE! When flame spills out of the Oven, If you have any questions about the use and care of your CBO-500 Oven, please send us an email to info@chicagobrickoven.com.
  • Page 8 CBO-750 Pre-Assembly INSTALL AND USE ONLY IN ACCORDANCE WITH CHICAGO BRICK OVEN’S INSTALLATION AND OPERATING INSTRUCTIONS (OR EQUIVALENT). CONTACT LOCAL BUILDING OFFICIALS OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. Requirements for Clearance from A minimum 24" pipe section is required. If you are assembling your Chimney at 90, °...
  • Page 9 CBO-750 Assembly Instructions CBO-750 OVENS SHOULD BE INSTALLED BY A PROFESSIONAL OR SUITABLY-QUALIFIED INDIVIDUAL. Parts and Components Dome, Hearth (3 pieces) Decorative Door Nuts & Bolts ThermoWorks Mortar & Arch Thermometer 18" Gauge Galvannealed Insulating Boards Insulating Blanket Anchor Box with Cooking Accessories: Steel Plate DuraVent Anchor Plate—...
  • Page 10 CBO-750 Assembly Instructions Hearth Insulation Sub-hearth Insulation Board (supplied) Your CBO-750 Oven comes with Insulation Boards (shipped in three pieces) that are placed under the 18-guage Galvannealed Steel Plate and both pieces of the Hearth for insulation. Place the Insulation Board on the Support Base. Next, lay the Galvannealed Steel Plate over the Insulation Board.
  • Page 11 The recommended approach is to gently slide the centerpiece into position. Align the edges of wing pieces to the edges of the centerpiece. A Chicago Brick Oven is a custom-manufactured product so some variances may occur, but will not affect the performance of your Oven.
  • Page 12 CBO-750 Assembly Instructions Cut the back of the Insulation with a razor blade and tuck it into place. Pull the sides of the Insulation around the back of the Oven. You can tie the Insulation with metal straps, or aluminum tape, or just leave it in place. You are now ready to mortar the Arch to the Dome.
  • Page 13 CBO-750 Operating Instructions TO PROTECT THE INTERIOR OF YOUR OVEN FROM RAIN AND OTHER MOISTURE, A PROTECTIVE RAIN CAP MUST BE INSTALLED ON TOP OF THE FLUE PIPE TO ENSURE THAT MOISTURE DOES NOT GET INTO YOUR OVEN. Operating Instructions After you have cured your Oven and are ready to start cooking, light a small fire and slowly build it up.
  • Page 14 CBO-750 Best Practices Other Precautions and Instructions • A protective rain cap must be installed on top of the Flue Pipe to ensure that moisture does not get into your Oven. • LOCAL REGULATIONS ABOUT WOOD-BURNING • Ash Disposal: Brush out the ashes after each use with your EQUIPMENT SHOULD BE CONSULTED.