Table of Contents
Summary of Contents for ALDI 52539 Jawzilla
- Page 1 User Manual 52539 JAWZILLA PORTABLE CLAMPING JAWS Product Info www.powertoolsupport.com Read all safety warnings and all instructions thoroughly before operating this product. Ensure you keep your manual in a safe place for future reference. IM ed8...
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Page 3: Table Of Contents
Contents Pack contents / parts Description of symbols General safety warnings Parts List Portable Clamping Stand Assembly Clamping your work piece Unclamping your work piece Reversing the Sliding Clamp Rail to clamp larger objects Folding the Portable Clamping Jaws for Storage Carrying / Transporting the Clamping Jaws Using the Clamping Jaws as an Anvil Using the Clamping Jaws as a Press... -
Page 4: Pack Contents / Parts
Jawzilla Portable Clamping Jaws Pack contents / parts Congratulations on the purchase of your Workzone® Titanium Jawzilla Portable Clamping Jaws. When you open your packaging, first remove all items and check there are no parts damaged or missing. If you find anything wrong, do not operate the product until the parts have been replaced or the fault has been rectified. -
Page 5: Description Of Symbols
Description of symbols The rating plate on your product may show symbols. These represent important information about the product or instructions on its use. Read these instructions for use carefully. Wear safety gloves. Wear eye protection. Hand crush area. Do not place hands between the clamping jaws. Warning. -
Page 6: General Safety Warnings
General safety warnings • Save all warnings and instructions for future reference. Read - Study and understand all warnings and operating instructions before operating this device. • Take care when lifting or moving the clamping stand. Ensure you use the correct lifting techniques when lifting heavy objects. •... - Page 7 General safety warnings • No alterations to the jack shall be made • Inspect before each use. • Do not use a Step ladder, standing platform or scaffolding support. • Before attempting any operation, make sure workpieces are properly supported. •...
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Page 8: Parts List
Parts List Jawzilla Portable Clamping Jaws Parts List 1. Rail push handle 2. Sliding clamp rail 3. Safety slider 4. Rear leg release knob 5. Rear folding leg 6. Front leg locking knob (x2) 7. Front folding leg (x2) 8. Clamp foot pedal 9. - Page 9 Parts List Jawzilla Portable Clamping Jaws AFTER SALES SUPPORT 1800 909 909 e-mail: help@powertoolsupport.com (toll free) MODEL: №. JH1000-01 • 03/2016 • 52539...
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Page 10: Portable Clamping Stand Assembly
Assembly Jawzilla Portable Clamping Jaws Portable Clamping Stand Assembly The following assembly is required to prepare the product for use: 1. Remove the portable clamping jaws from the box and place on a flat and level surface in the upright position so that the fixed clamping jaw is sitting on the ground (Fig A). - Page 11 Assembly Jawzilla Portable Clamping Jaws TIGHT LOOSE AFTER SALES SUPPORT 1800 909 909 e-mail: help@powertoolsupport.com (toll free) MODEL: №. JH1000-01 • 03/2016 • 52539...
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Page 12: Clamping Your Work Piece
Clamping Jawzilla Portable Clamping Jaws Clamping your work piece WARNING: Do not overload the clamping jaws beyond its rated capacity. Prior to using the portable clamping jaws ensure it is located on a flat and level surface where all three legs are touching the ground. 1. -
Page 13: Reversing The Sliding Clamp Rail To Clamp Larger Objects
Clamping Jawzilla Portable Clamping Jaws Reversing the Sliding Clamp Rail to clamp larger objects (0-890mm) 1. Ensure that the clamp locking lever (11) is in the unlock position (Fig J). 2. Using the rail push handle (1) extend the sliding clamp rail (2) to the end of the clamping stand. -
Page 14: Folding The Portable Clamping Jaws For Storage
Folding Jawzilla Portable Clamping Jaws NOTE: You will need to remove the rail push handle (1) to clamp your work piece / clamping material. The rail push handle (1) can be removed by rotating the handle in an anti-clockwise direction until completely removed. - Page 15 Folding Jawzilla Portable Clamping Jaws NOTE: If the rear leg release knob/s (4) appear jammed, slightly tilt the clamping jaws backwards to elevate the front by 1-2cms, then attempt to release the rear leg release knob/s again. 9. Push the front folding leg (7) up into the upright position and ensure the leg is locked into position by engaging the ball bearing at the top of the leg with the notch on the outside of the stand housing.
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Page 16: Carrying / Transporting The Clamping Jaws
Carrying / Transporting Jawzilla Portable Clamping Jaws Carrying / Transporting the Clamping Jaws 1. Once the clamping jaws is folded up and locked, tilt the clamping jaws fully backwards so it is sitting upside down with the rail push handle (1) leaning against the ground. -
Page 17: Ripping A Plank
Using Jawzilla Portable Clamping Jaws Ripping a Plank 1. When ripping a plank, stop your cut before reaching the jaws (Fig AB). 2. Remove the work piece and re-clamp with sufficient amount of the cut beyond the jaws, so that you can drop in your saw to recommence your cut. -
Page 18: Removing The Fixed And Moving Clamping Jaw Facings
Maintenance / Environmental protection Jawzilla Portable Clamping Jaws Removing the Fixed and Moving Clamping Jaw Facings The jaw facings can be removed to achieve a greater clamping range, or for replacement if worn or damaged. 1. Both the fixed and moving jaw facings (12) can removed by prying off using a flat screwdriver or something similar (Fig AE). -
Page 19: Warranty
Warranty/Service Jawzilla Portable Clamping Jaws Warranty Your new Workzone® Titanium Jawzilla Portable Clamping Jaws will more than satisfy your expectations. It has been manufactured under stringent Workzone® Titanium Quality Standards to meet superior performance criteria. You will find your new Jawzilla Portable Clamping Jaws easy and safe to operate, and, with proper care, it will give you many years of dependable service. -
Page 20: Troubleshooting
Troubleshooting Jawzilla Portable Clamping Jaws Troubleshooting Problem Possible Cause Solution Jaws are locked in Clamping Locking lever (11) is in Push up the clamp locking lever (11) to position. the locked position. the unlock position (Fig J), then using your foot, push down on the clamp foot pedal (8) to release. -
Page 21: Specifications
Specifications Jawzilla Portable Clamping Jaws Specifications Maximum Clamping Capacity: 0-890mm Clamping method: Foot Pedal Product Dimensions: 950mm x 1020mm x 890 mm (L x W x H) Maximum Working Load: 100kg Maximum Clamping Force: 1000kgf Clamp Throat Depth: 75mm Clamp Width: 205mm Clamp Travel: 25mm per step... - Page 22 ALDI guarantees that our exclusive brand products are developed to our stringent quality specifications. If you are not entirely satisfied with this product, please return it to your nearest ALDI store, within 60 days from the date of purchase, for a full refund or replacement, or take advantage of our after sales support by calling the supplier’s Customer Service Hotline.