Unico IS18G050 iSeries Installation Instructions Manual

Unico IS18G050 iSeries Installation Instructions Manual

Inverter heat pump system
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 Cooling Maximum conditions
Outdoor temperature :
Room temperature :
 Cooling Minimum conditions
Outdoor temperature :
Room temperature :
Outdoor - Indoor unit combination table
System Type
Outdoor Unit
IS18G050
IS24G065
Single Split
IS30G080
IS36G110
IS18G050
IS24G065
IS30G080
Dual Split
IS36G110
IS24G065
IS30G080
Tri Split
IS36G110
IS30G080
Quad Split
IS36G110
Power Supply:
208-230V, 1 ph, ~ 60 Hz
Bulletin 30-121.019
(SAC 37.4255.109.02)
OPERATING LIMITS
122 °F (50°C) D.B.
90 °F (32°C) D.B.
73 °F (23°C) W.B.
5 °F (-15°C) D.B.
50 °F (10°C) D.B.
17 °F
(6°C) W.B.
Indoor Unit Size Match
1
2
Circuit
Circuit
B
B, C
B, C
B, C, D
A
A
A
B
A
B
A
B
B
A
B
A
B
B
C
A
A
B
A
B
B
C
A
C
B
B
A
A
A
A
B
A
B
B
A
B
A
B
B
B
B
A
A
B
A
A
A
B
A
B
B
B
B

INSTALLATION INSTRUCTIONS

- Inverter Heat Pump System -
 Heating Maximum conditions
Outdoor temperature :
Room temperature :
 Heating Minimum conditions
Outdoor temperature :
Room temperature :
3
4
Circuit
Circuit
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
B
A
1
75 °F ( 24°C) D.B.
65 °F (18°C) W.B.
91 °F (27°C) D.B.
-25 °F ( -32°C) D.B.
41 °F
(5°C) D.B.
1, 2, 3, 4
= the refrigerant circuit
connections on the outdoor unit
A, B, C, D
= indoor unit size as
shown in the following table:
Size
Indoor Unit Model Number
A
IS12MPA
IS24MPB
B
U1218L-1EA2AX
C
M2430BL1-EA2 + M2430CL-A
D
M3036BL1-EA2 + M3036CL-A
Line set sizes on Page 4.
Copyright © 2015 Unico, Inc.

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Summary of Contents for Unico IS18G050 iSeries

  • Page 1: Installation Instructions

    U1218L-1EA2AX M2430BL1-EA2 + M2430CL-A M3036BL1-EA2 + M3036CL-A Line set sizes on Page 4. IS36G110 IS24G065 IS30G080 Tri Split IS36G110 IS30G080 Quad Split IS36G110 Power Supply: 208-230V, 1 ph, ~ 60 Hz Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 2: Special Precautions

    Improper connections and inadequate grounding can cause toxic gas and dangerous if in contact with flames or heat- accidental injury and death sources. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 3: Tools Required For Installation (Not Supplied)

    11. Tube cutter 16. Hex key, 5mm 6. Sabre saw or hole saw 12. Tube flaring tool 17. Unico P/N: A02131-K01. Communication Tool for Troubleshooting and upgrading firmware (requires Windows PC) Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 4: Accessories Supplied With The Outdoor Unit

    4. Vacuum pump lubrication oil for flare connections (about 1 oz. [30g]). 5. Communication cable: 2-wire shielded cable, 18 ga. (minimum) 6. Electric wire: use insulated copper wires per local codes. 7. Tubing insulation Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 5: Adding Refrigerant

    1/4” x 3/8” 0.16 oz/ft (15g/m) 35ft x 0.16oz/ft = 5.6 oz. R-410A. 1/4" x 1/2” 0.22 oz/ft (20g/m) 3/8” x 5/8” 0.49 oz/ft (45g/m) No additional charge of compressor oil is necessary. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 6: Tube Connections

    Single-Split (1 Indoor Unit) For single-split applications, always connect the indoor unit to Circuit “ ” of the outdoor unit. IS18G050 EMIX PORT: SEE EMIX UNIT OR EMIX TANK INSTALLATION MANUAL IS24G065 IS30G080 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 7 Single-Split (1 Indoor Unit) – Continued IS36G110 ADAPTER, REDUCER, FLARE 1/4F X 3/8M INCL. WITH INDOOR UNIT ADAPTER, SPLITTER 1/2F X 3/8F X 5/8M INCL. WITH INDOOR UNIT Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 8 Dual-Split (2 Indoor Units) IS18G050 IS24G065 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 9 Dual-Split (2 Indoor Units) – Continued IS24G065 IS30G080 and IS36G110 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 10 Dual-Split (2 Indoor Units) – Continued IS30G080, IS36G110 IS36G110 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 11 Tri-Split (3 Indoor Units) IS24G065 IS30G080, IS36G110 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 12 Tri-Split (3 Indoor Units) – Continued IS30G080, IS36G110 IS36G110 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 13 Quad-Split (4 Indoor Units) IS30G080, IS36G110 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 14: Outdoor Unit Installation

    Plug the other hole with the plastic cap. Insulation Remove burrs at the ends of the copper tubes. Hold the tube end downward and be sure that no dirt falls into the tube. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 15 1/8" (3 mm) flare and to leak test the connection prior to wrapping the joint with insulation. To prevent the formation of condensation on the exterior of the connections, fully insulate the connections. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 16 VACUUM PUMP CAPACITY 26.4 gal/h (100 /h) Tubing length: Tubing length less than 33 ft (10 m) longer than 33 ft (10 m) 10 min. or more 15 min. or more Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 17 The indoor units have to be marked as “indoor unit circuit 1, 2, 3 and 4”. Be UNIT sure that the refrigerant connection to indoor unit circuit 1, 2, 3 or 4 corresponds to its own electrical connection. U NIT UNIT Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 18 EXAMPLE: GRAINGER P/N: 3DXH5 (J/B MODEL QC-S5S) OR EQUAL Complete insulation of refrigerant tubes; wrap with insulation tape. Fix and support tubes with brackets. Seal hole in the wall, if necessary. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 19: System Wiring Diagram

    M3036BL1-EA2 + M3036CL-A POWER SU PPL Y AC 208-240V 1PHASE50/60 Hz CAUTION SDHVFAN-C OIL U NITSMUSTHAVESEPARATE POWER SU PPL Y POWERSUPPL YFROM OUTDOOR UNIT . AC 208-240V G ND 1PHASE50/60 Hz Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 20: Indoor Units

    2 INDOOR UNITS U1218L-1EA2AX M2430BL1-EA2 + M2430CL-A M3036BL1-EA2 + M3036CL-A POWERSUPPLY AC208-240V 1PHASE50/60 Hz CAUTION SDHVFAN-C OIL UNITSMUSTHAVESEPARATE POWERSUPPL Y POWER SU PPL YFROM OUTDOOR UNIT . AC208-240V 1PHASE50/60 Hz G ND Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 21 U1218L-1EA2AX M2430BL1-EA2 + M2430C L-A M3036BL1-EA2 + M3036C L-A POWER SUPPLY AC208-240V 1PHASE50/60 Hz POWER SUPPL Y CAUTION AC 208-240V SDHVFAN-C OIL U NITS MU ST HAVESEPARATE 1PHASE50/60 Hz POWERSUPPLYFROM OUTDOORUNIT. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 22 M2430BL1-EA2 + M2430CL-A M3036BL1-EA2 + M3036CL-A POWERSUPPLY AC208-240V 1PHASE50/60 Hz POWER SUPPLY AC 208-240V CAUTION 1PHASE 50/ 60 Hz SDHVFAN-COIL UNITS MUST HAVESEP ARA TE POWER SUPPL YFR OM OUTDOOR U NIT. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 23: Power Supply

    Discharge pressure (heating mode) UNIT DO NOT VENT! Do not vent R410A into the atmosphere. R410A is a fluorinated greenhouse gas, covered by Kyoto Protocol with Global Warming Potential (GWP) = 1975. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 24 * NOTE: When using an iSERIES remote, for SDHV units R-G must always be jumpered for all SDHV models. JP1: Jumper between R and Y1 JP2: Jumper between R and Y2 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 25 DEFAULT LEDS/DISPLAY HUMIDITY SENSOR SW1: SW2: 1=ON 1=ON 2=OFF 2=OFF LEDS/DISPLAY HUMIDITY SENSOR SW1: SW2: 1=OFF 1=OFF 2=ON 2=ON LEDS/DISPLAY HUMIDITY SENSOR SW1: SW2: 1=ON 1=ON 2=ON 2=ON LEDS/DISPLAY HUMIDITY SENSOR Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 26: Verify Communications

     If the setting is right, the unit switches to COOL mode and stops (set point: 90 °F [32 °C]). The system is ready to operate.  If the setting is wrong, the STANDBY lamp flashes; check the setting of indoor units and the connections of the refrigerant circuits. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 27: Remote Control Functions

    5. Repeating this process will cycle between Fahrenheit and Celsius display modes. “°F” shown when displaying temperature using Fahrenheit units. “°C” will show only when temperature is in Celsius units. Shift Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 28 When dampers are closed, the pressure will increase and try to increase the blower speed. The blower speed will be limited so that the airflow is reduced and nearly constant pressure maintained. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 29 FOR SINGLE-SPLIT SYSTEMS ONLY – In order to allow the system to operate with a boiler backup, install a jumper plug on the J5 (Humidity Sensor) connector. The jumper plug (Unico part no. A02009-G01) ships with the control box. The plug has a single wire to jump between pins 1 and 3 of the connector.
  • Page 30 OUTPUTS (24V, 2A MAX) C: COMMON S1: STAGE 1 AUXILIARY HEAT S2: STAGE 2 AUXILIARY HEAT S3: STAGE 3 AUXILIARY HEAT AUX: (FUTURE USE) FUSE F1: 2A S3 AUX 24VAC IL00541.cvx Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 31 4. Connect your thermostat the relay board 4. Set the correct model on the IndoorB using the 5. Set the correct model on the IndoorB using the instructions in the next section. instructions in the next section. Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 32 Maximum RPM is already set BLINKING System is “learning” the maximum RPM SOLID In programming mode LED 2 (Blue) Normal operation SOLID Maximum RPM is set LED 3 (Green) Maximum RPM is not set Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 33 OUTDOOR UNIT WIRING SCHEMATICS Model IS18G050 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 34 Model ISG65 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 35 Model IS30G080 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 36 Outdoor Fan motor SW. ASSY Switch Assy Indoor Fan motor TC, TOA Thermistor JP1, JP2, JP3 Jumpers (factory) THERMO Thermostat Louver motor Terminal plate Magnetic contactor Power Transformer Noise filter Negative Phase relay Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 37 The outdoor unit includes two circuit boards: the main board and the electronic expansion valve driver board. The EEV driver board controls the expansion valves. 37-3170-132-00 EEV driver board for the IS18G050 37-3170-133-00 EEV driver board for IS24G065, IS30G080, and IS36G110 (color coded plugs) Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 38 R B G Y1 Y2 C REMOVE ALL JUMPERS ON LED1 LED2 LED3 THERMOSTAT INPUTS. FLOAT DRAIN A01865-G01 ALARM OUTDOOR UNIT SWITCH PUMP T-STAT PUSH R B G Y1 Y2 C Thermostat indoorB board Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 39 JP1: input (either for remote channel or for low heat/cool) JP2: input (either for remote channel or for high heat/cool) JP3: factory use only (must have a jumper) JP4: factory use only (no jumper) Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 40 S3: STAGE 3 AUXILIARY HEAT AUX: (FUTURE USE) FUSE F1: 2A S3 AUX 24VAC IL00541.cvx F1: Fuse, mini-blade, 2A, 32V (Unico part number A01412-001) SDHV Blower RGBY Thermostat Input Logic Thermostat Signal Mode System Response   Fan runs on G speed (50% of Y2) ...
  • Page 41 230V, 1 phase, 60 Hz with a maximum of 3 amps. FLOAT DRAIN ALARM OUTDOOR UNIT SWITCH PUMP T-STAT Condensate pump 230V, 1ph, 60 Hz 3A max Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 42 3 4 5 6 7 8 1 2 3 4 5 OUTPUT INPUT (WHT) (WHT) RELAY BOARD +24V A01837-G01 HEATER THERMOSTAT (WHT) R B G Y1 Y2 C C S1 S2 S3 REMOTE ON/OFF (SEE MANUAL) Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 43 (285) (830) 13.27 0.59 21.18 (337) (15) (538) All dimensions in inches (mm). IS24G065 15.75 40.55 (400) (1030) 13.39 37.09 (340) (942) 15.75 25.98 (400) (660) All dimensions in inches (mm). Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 44 13.39 46.85 (1190) (340) 15.75 (400) 31.89 5.51 (810) (140) All dimensions in inches (mm). IS36G110 46.85 13.39 (1190) (340) 15.75 31.89 5.51 (400) (810) (140) All dimensions in inches (mm). Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 45 REFRIGERANT CIRCUITING IS18G050` IS24G065 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 46 IS30G080 IS36G110 Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)
  • Page 47: Troubleshooting

    The version of the firmware will either be shown on the control board or will be indicated by the manufactured date code. To upgrade the firmware, use the iSeries Communication Tool Kit, Unico part number A02131-K01. It requires a PC with Microsoft Windows operating system. Check refrigerant pressures.
  • Page 48 The communications tool kit is part number, A02131-K01. It requires a PC with Windows operating system.  Bulletin 30-121.019 Copyright © 2015 Unico, Inc. (SAC 37.4255.109.02)

This manual is also suitable for:

Is24g065 iseriesIs30g080 iseriesIs36g110 iseries

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