Charmglow 420-0077 Assembly & Operating Instructions

For outdoor use only gas oven and grill

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Figure 83
1 of 45
CSA INTERNATIONAL
Project 2056658
ASSEMBLY & OPERATING INSTRUCTIONS
Model: 420-0077
FOR OUTDOOR USE ONLY
FOR PROPANE GAS USE ONLY
This instructions manual contains important information necessary for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using the appliance
Follow all warnings and instructions when using the appliance
Keep this manual for future reference

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Summary of Contents for Charmglow 420-0077

  • Page 1 1 of 45 CSA INTERNATIONAL Project 2056658 ASSEMBLY & OPERATING INSTRUCTIONS Model: 420-0077 FOR OUTDOOR USE ONLY FOR PROPANE GAS USE ONLY This instructions manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance...
  • Page 2: Table Of Contents

    Figure 83 3 of 45 CSA INTERNATIONAL Project 2056658 Table of Contents Safety Instruction ..... Refrigerator Technical Data....Assembly Instruction .
  • Page 3: Safety Instruction

    Figure 83 4 of 45 CSA INTERNATIONAL Project 2056658 Safety Instruction continued IMPORTANT: READ THE FOLLOWING PRIOR TO CONNECTING POWER AND USE Remove all packages before using this unit. To reduce the risk of fire, electrical shock or injury when using this unit, follow basic precaution, including the following.
  • Page 4 Figure 83 5 of 45 CSA INTERNATIONAL Project 2056658 Safety Instruction continued WARNING CAUTION: Beware of Flashback CAUTION: Spiders and small insects occasionally Do not try lighting this appliance without reading the spin webs or make nest in the grill “LIGHTING INSTRUCTIONS”...
  • Page 5 Figure 83 6 of 45 CSA INTERNATIONAL Project 2056658 Safety Instruction continued LP-Gas Supply System PROPER PLACEMENT AND CLEARANCE OF GRILL If the information is not followed exactly, a fire resulting in death •Never use your gas grill in a garage, porch, shed, or serious injury could occur.
  • Page 6 Figure 83 7 of 45 CSA INTERNATIONAL Project 2056658 Safety Instruction continued SAFETY PRACTICES TO AVOID PERSONAL WARNING INJURY Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch When properly cared for, your grill will provide safe, cooking surfaces, grill housing, lid or any other grill reliable service for many years.
  • Page 7 Figure 83 8 of 45 CSA INTERNATIONAL Project 2056658 Safety Instruction continued Do not use the grill to cook excessively fatty meats or Do not heat unopened food containers. A build-up of other products which promote flare – ups. pressure may cause the containers to burst. Do not operate the grill under unprotected combustible Use a covered hand when opening the grill lid.
  • Page 8: Assembly Instruction

    Figure 83 9 of 45 CSA INTERNATIONAL Project 2056658 Assembly Instruction PLEASE READ THESE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP ► Propane Tank sold separately ► Phillips head screwdriver (not included). Step 1: Removing all the packaging before using this unit. Step 2: The screws used to attach the gas tank bottom bracket are already screwed into the bottom of back panel (see the figure below).
  • Page 9 Figure 83 10 of 45 CSA INTERNATIONAL Project 2056658 Assembly Instruction continued Step 3: Before assembling gas tank, turning the tank bolt on the gas tank bottom bracket anticlockwise to loose. Putting out the bracket sidelong, make the bracket to support onto floor, then tightening the tank bolt clockwise.
  • Page 10 Figure 83 11 of 45 CSA INTERNATIONAL Project 2056658 Assembly Instruction continued Step 5: Use screwdriver to remove attached 3 screws on the back access panel, and take out the regulator. As shown below: Step 6: Reassemble the back access panel, using the 3 screws. As shown below:...
  • Page 11 Figure 83 12 of 45 CSA INTERNATIONAL Project 2056658 Assembly Instruction continued Step 7: Attach propane gas tank to regulator by turning the regulator coupling clockwise as shown in figure below. LP gas cylinder must be fitted with a listed overfill prevention device (OPD). Secure liquid propone gas cylinder into the gas tank retention clamp and use attached chain through the handle holes of tank.
  • Page 12: Gas Hook -Up

    Figure 83 13 of 45 CSA INTERNATIONAL Project 2056658 Gas Hook - Up NEVER CONNECT AN UNREGULATED GAS SUPPLY QCC1 in the standard for compressed gas cylinder LINE TO THE APPLIANCE. USE THE valve outlet and inlet connection ANSI/CGA-V-1. REGULATOR/HOSE ASSEMBLY SUPPLIED. Manifold pressure: 11”(27.94cm) water column (W.C.).
  • Page 13: Installer Final Check List

    Figure 83 14 of 45 CSA INTERNATIONAL Project 2056658 Gas Hook – Up continued 5. When connecting regulator assembly to the valve, 7. If you have a gas connection leak you cannot repair, hand tighten the quick coupling nut clockwise to a turn gas OFF at supply tank, disconnect fuel line complete stop.
  • Page 14: Leak Testing

    Figure 83 15 of 45 CSA INTERNATIONAL Project 2056658 Leak Testing GENERAL Although all gas connections on the grill are leak tested Only those parts recommended by the manufacturer at the factory prior to shipment, a complete gas should be used on the grill. tightness check must be performed at the installation Substitution will void the warranty.
  • Page 15: Leak Testing

    Figure 83 16 of 45 CSA INTERNATIONAL Project 2056658 Leak Testing continued CAUTIONS Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
  • Page 16: Operating Instruction

    Figure 83 17 of 45 CSA INTERNATIONAL Project 2056658 Operating Instruction GENERAL USE OF THE GRILL USING THE GRILL Grilling requires high heat for searing and proper Each main burner is rated at 10,000 Btu/hr. The main browning. Most foods are cooked at the “HI” heat setting grill burners encompass the entire cooking area and for the entire cooking time.
  • Page 17 Figure 83 18 of 45 CSA INTERNATIONAL Project 2056658 Grill Lighting Instruction continued WARNING: Always keep your face and body as far away from the burner as possible when lighting. Keep a spray bottle of soapy water near TO MATCH LIGHT THE GRILL the gas supply valve and check the If the burner will not light after several attempts then the connections before each use.
  • Page 18: Lighting Illustration

    Figure 83 19 of 45 CSA INTERNATIONAL Project 2056658 Lighting Illustration LIGHTING INSTRUCTION 1. Read instructions before lighting 2. Open lid during lighting. 3. If ignition does not occur in 5 seconds, turn the burner control(s) off. Wait 5 minutes and repeat the lighting procedures. TO LIGHT THE MAIN BURNER 1.
  • Page 19: To Match The Light Grill

    Figure 83 20 of 45 CSA INTERNATIONAL Project 2056658 To Match the Light Grill If the burner does not light after several attempts, the burner can be lit by match. If you have attempted to light the main burners with the igniter, allow 5 minutes for any accumulated gas to dissipate.
  • Page 20: Gas Conversion From Lp To Ng

    Figure 83 21 of 45 CSA INTERNATIONAL Project 2056658 Gas Conversion From LP to NG NOTICE Dear customers: Thank you for choosing our barbeque grill and hope that you enjoy our product. Our gas valves and components are preset at the factory to operate on Liquid Propane (LP).
  • Page 21 Figure 83 22 of 45 CSA INTERNATIONAL Project 2056658 Gas Conversion From LP to NG continued Tools required for converting from LP to NG Screwdriver + is used for removing the screws 6 or 7mm Nut Driver is used for changing the main tube burner orifice Allen Key is used for removing the control knobs, included with grill(...
  • Page 22 Figure 83 23 of 45 CSA INTERNATIONAL Project 2056658 Gas Conversion From LP to NG continued Step 1: Replace Main Burner Orifice a. Remove cooking-grids and flame tamers. b. Remove the main burner from the firebox by loosening the screw near the back wall of the firebox.
  • Page 23 Figure 83 24 of 45 CSA INTERNATIONAL Project 2056658 Gas Conversion From LP to NG continued Step 3: Check for Gas leak Make sure you conduct a leak test before operating the grill after conversion. Please refer to Page 16 on the manual on how to test for gas leak.
  • Page 24: Refrigerator Safe Guide

    Figure 83 25 of 45 CSA INTERNATIONAL Project 2056658 Refrigerator Safe Guide IMPORTANT: READ THE FOLLOWING PRIOR TO CONNECTING POWER AND USE To reduce the risk of fire, electrical shock or injury when using this unit, follow basic precaution, including the following. Remove all packages before using this unit.
  • Page 25: Refrigerator Instruction

    Figure 83 26 of 45 CSA INTERNATIONAL Project 2056658 Refrigerator Instruction Correct Positioning Power Supply • The refrigerator is only applied with power supply of single phase alternating current . • If fluctuation of voltage in the district user is of so large that the voltage exceeds the scope, for safety sake, be sure to apply A.C.
  • Page 26 Figure 83 27 of 45 CSA INTERNATIONAL Project 2056658 Refrigerator Instruction continued Using Your Refrigerator Temperature Control • The first time you turn the unit on, set the temperature control to "8" position. • The settings of the temperature control are "0,1,2,3,4,5,6,7,8". After 20 minutes, adjust the temperature control setting to "4".
  • Page 27 Figure 83 28 of 45 CSA INTERNATIONAL Project 2056658 Refrigerator Instruction continued • Before you throw away your old refrigerator, take off the door, leave the shelves in place, so that children may not easily climb inside. • Never allow children to operate, play with, or crawl inside the appliance. Maintenance •...
  • Page 28: Care And Maintenance

    Figure 83 29 of 45 CSA INTERNATIONAL Project 2056658 Care and Maintenance MAIN GRILL BURNER CLEANING STAINLESS STEEL Ensure the gas supply is off and the knobs are in the There are many different stainless steel cleaners “OFF” position. Make sure the grill is cool. Clean the available.
  • Page 29 Figure 83 30 of 45 CSA INTERNATIONAL Project 2056658 Care and Maintenance continued STAINLESS STEEL HOW TO REPLACE MAIN BURNER Step 1. Insert the burner onto the orifice. As show There are many different stainless steel cleaners below, make sure burner hole aim at orifice . available.
  • Page 30 Figure 83 31 of 45 CSA INTERNATIONAL Project 2056658 Care and Maintenance continued REFRIGERATOR • The outside of the unit should be cleaned with mild detergent and warm water. • Wring excess water out of the sponge or Operating Your Unit cloth before cleaning the area of the •...
  • Page 31: Troubleshooting

    Figure 83 32 of 45 CSA INTERNATIONAL Project 2056658 Care and Maintenance continued Energy Saving Tips • Let hot foods cool to room temperature before placing in the unit. Overloading the unit forces the compressor to run longer. • Be sure to wrap foods properly, and wipe containers dry before placing them in the unit.
  • Page 32 Figure 83 33 of 45 CSA INTERNATIONAL Project 2056658 Trouble Shooting continued PREHEATING The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill before cooking certain foods, depending on the type of food and the cooking temperature.
  • Page 33 Figure 83 34 of 45 CSA INTERNATIONAL Project 2056658 Trouble Shooting continued PROBLEM SOLUTION When attempting to light my grill, • Make sure you have a spark while you are trying to light it will not light immediately. the burner. •Make sure that the wire is connected to the electrode assembly.
  • Page 34 Figure 83 35 of 45 CSA INTERNATIONAL Project 2056658 Trouble Shooting continued Grill only heats to 200-300 • Check to see if the fuel hose is bent or kinked. degrees. • Make sure the grill area is clear of dust. •...
  • Page 35: Exploded View

    Figure 83 36 of 45 CSA INTERNATIONAL Project 2056658 Explode View...
  • Page 36: Part List

    Figure 83 37 of 45 CSA INTERNATIONAL Project 2056658 Part List Part (Description) Part (Description) Main lid handle Gas tank retention clamp bracket Main lid Gas tank holding chain Cooking grid Rubber grommet Firebox frame Regulator, LP Flame tamer Regulator hose clamp, NG Firebox assembly Gas tank bracket, bottom Main burner...
  • Page 37: Ordering Parts

    Figure 83 38 of 45 CSA INTERNATIONAL Project 2056658 Ordering Parts IMPORTANT HOW TO ORDER REPLACEMENT PARTS Use only factory authorized parts. The use of any part To make sure you obtain the correct replacement that is not factory authorized can be dangerous. This part(s) for your gas grill, please refer to the parts list will also void your warranty.
  • Page 38: Grill Cooking Chart

    Figure 83 39 of 45 CSA INTERNATIONAL Project 2056658 Grill Cooking Chart WEIGHT OR HEAT APPROXIMATE SPECIAL INSTRUCTIONS FOOD THICKNESS SETTING TIME AND TIPS Slice. Dot with butter or margarine. Wrap in VEGETABLES heavy -duty foil. Grill, turning occasionally Medium 12 to 20 minutes Grill, turning once.
  • Page 39 Figure 83 40 of 45 CSA INTERNATIONAL Project 2056658 Grill Cooking Chart continued WEIGHT OR HEAT APPROXIMATE SPECIAL INSTRUCTIONS FOOD THICKNESS SETTING TIME AND TIPS PORK Trim edges. Grill, turning once. Cook to Chops 1 inch Medium 20 to 30 minutes desired doneness.
  • Page 40: Grill Recipe Suggestion

    Figure 83 41 of 45 CSA INTERNATIONAL Project 2056658 Grill Recipe Suggestion BBQ SALMON TANGY SEAFOOD KABOBS BBQ the chops brushing with the marinade occasionally. Serve with 1 lb. Large shrimp, shelled & 2 large salmon steaks deveined mixed salad, dressed with 2 tbs.
  • Page 41 Figure 83 42 of 45 CSA INTERNATIONAL Project 2056658 Grill Recipe Suggestion continued Preheat grill. Combine cheese, Pound flank steak to ¼ inch In blender, process 1/3 c. water, condensed soup, milk, BBQ sauce, thickness or flatten chicken breasts. onion, soy sauce, 2 tsp. oil and the oregano, salt and pepper in a large Mix oil, lime juice and seasonings next 8 ingredients until smooth.
  • Page 42 Figure 83 43 of 45 CSA INTERNATIONAL Project 2056658 Grill Recipe Suggestion continued TURKEY CHICKEN TANDOORI STYLE Marinade ribs for 3 hours. Use 12 lb. turkey marinade for basting by adding 8 large chicken thighs or drumsticks beer to it. Place pan under the ribs Beer basting sauce: and baste frequently.
  • Page 43: Limited Warranty

    Limited Warranty LIMITED WARRANTY (Model # 420-0077) Nexgrill warrants to the original consumer-purchaser only that this product (Model #420-0077) shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require photographic evidence of damage, or that defective parts be returned, postage and or freight pre-paid by the consumer, for review and examination.
  • Page 44 Figure 83 45 of 45 CSA INTERNATIONAL Project 2056658 Limited Warranty ITEMS MANUFACTURER WILL NOT PAY FOR: • Service calls to your home. • Repairs when your product is used for other than normal, single-family household or residential use. • Damage resulting from accident, alteration, misuse, lack of maintenance/cleaning, abuse, fire, flood, acts of God, improper installation, and installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer.

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