Magnum Winchester WINACP Owner's Manual

Corn/biomass/wood pellet stove
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MAGNUM WINCHESTER
Corn/Biomass/Wood Pellet Stove
Models: WINACP, WINACI, WINDCI, WINDCP
Installation – Operation – Maintenance Instructions
NOTE: THESE INSTRUCTIONS MUST BE SAVED for future reference
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET
BURNING STOVE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY
IMPORTANT: Always contact your local MagnuM dealer/installer with questions before contacting the
factory. When you call, have your serial number, purchase date, who installed the unit and a list of
questions.
When installing your MagnuM Winchester (WIN) Corn/Biomass/Wood Pellet stove, particular attention
needs to be made in regards to fire protection. If the unit is not properly installed, a house fire may result.
For your safety, follow the installation and operation instructions provided, and if a question arises contact
local building or fire officials about restrictions and installation requirements in your area.
Read the operations and fuel section of this manual before plugging in your unit.
Always unplug the unit before attempting any service work.
Do not connect the unit to a chimney flue already serving another appliance.
When installing the chimney pipe to the unit, it is important to remember that the unit operates on a
negative pressure and the chimney on a positive pressure. All chimney connections, elbows and fittings
must be airtight. (Proper venting practices must be followed. Consult with a venting professional)
Ashes must be disposed of in a metal container with a tight fitting lid.
All minimum clearances to combustibles must be followed.
The MagnuM Corn/Biomass/Wood Pellet Stove is tested for operation with wood pellets, with an ash
content of no more than 2% and Corn with a moisture content from 10-14 percent. It is recommended
that wood pellets with an ash content of 1% or less be used for efficient operation of this unit. Higher
ash content fuels will require additional maintenance and service. Also, for use with wood pellets,
cherry pits, olive pits or other pelletized Biomass fuel. Corn with 11-12 percent moisture is ideal.
It is important to use fuel that is clean, dry and consistent. Make sure that your supplier is giving you
the same fuel each time that you purchase. It is recommended that you purchase your entire heating season
supply of fuel at one time so that the fuel will be the same.
A voltage surge protector or ground fault outlet is required for this unit. The electrical component
warranty will be voided if surge protection is not installed before operating this unit.
A grounded outlet must be provided with proper polarity. A constant 120 volt (12volt on DC
models), 60 cycles must be provided for proper operation or the warranty of this appliance will be
forfeited.
Special attention needs to be taken to clean out the top heat exchangers of this unit on a regular
basis. The fly ash settles on the heat exchangers and must be cleaned off to keep the unit operating
properly. Check for plugging every two-four weeks or when needed.
If unit is not operated for extended periods of time (like summer) unplug the unit and disconnect the
battery to assure long life of electrical components.
AMERICAN ENERGY SYSTEMS, INC. GRANTS NO WARRANTY, IMPLIED OR
STATED, FOR THE INSTALLATION OR MAINTENANCE OF THE STOVE AND
ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
AMERICAN ENERGY SYSTEMS, INC. - 150 Michigan Street SE - HUTCHINSON, MINNESOTA 55350
Owner's Manual
DAMAGE, BODILY INJURY OR EVEN DEATH.
Web Site:
www.MagnuMheat.com

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Summary of Contents for Magnum Winchester WINACP

  • Page 1 When you call, have your serial number, purchase date, who installed the unit and a list of questions. When installing your MagnuM Winchester (WIN) Corn/Biomass/Wood Pellet stove, particular attention needs to be made in regards to fire protection. If the unit is not properly installed, a house fire may result.
  • Page 2: Table Of Contents

    Draft Slide Gate Adjustment……………………………………… Solar Panel Connections………………………………………….. Igniter Replacement………………………………………………. Trouble Shoot Guide...…………………………………………….. 45, 46, 47, 48 MagnuM Winchester Replacement Parts List……………………. Warranty………………………………………………………….. Service Record……………………………………………………. TESTING/CERTIFICATION INFORMATION The MagnuM WIN stove (report # 150-S-01b-4) independently tested in accordance with ASTM E1509...
  • Page 3: Specifications

    GOOD LUCK! SPECIFICATIONS American Energy Systems, Inc., manufacturer of the MagnuM Winchester Appliances, reserves the right to alter its products, their specifications and/or price without notice. Safety tested and EPA exemption tested by Omni to UL 1482, CAN/ULC-S627, ULC-S628, APFI requirements, Oregon administrative rules 814-23-900 to 814-23-909 and E.P.A.
  • Page 4: Technical Bulletin/Importance Of Adequate Fresh Air

    Technical Bulletin Importance of Adequate Fresh Air Every home is a slightly different situation and depending on the design of the air movement within the home, might be easy to distribute heat or very difficult. If you have boiler heat or other non- ducted central heating this becomes even more of a challenge as adequate circulation within the home and proper make up air for combustion is lacking because of the design of your central heating system.
  • Page 5: Safety Steps

    Read and follow the maintenance schedule closely. Do not operate with the doors or hopper open. The MagnuM Winchester stove models are designed, approved and tested to burn corn/wood pellets and other Biomass fuels. The burning of other solid fuels such as cord wood in this stove is not permitted.
  • Page 6: Burning Solid Fuels

    BURNING SOLID FUELS (shelled corn and wood pellets) Unlike petroleum and natural gas products, solid fuels such as wood pellets create ash as the fuel is burned. Even with the highly efficient flame your MagnuM stove will produce, the solid fuels used will produce ash.
  • Page 7 There are many varieties of corn grown around the world. Each variety has unique characteristics including the shape and size of the kernel. Your stove will burn more consistently with a small to mid-size kernel corn. If the kernel size of the corn varies greatly or if you switch sources frequently, you will get a less consistent burn, which will require more attention to the draft setting on your stove.
  • Page 8 The Pedestal unit comes completely assembled, the Insert comes with the shroud packaged separately and the Leg unit comes with the legs packaged in the hopper. The installation of the Insert shroud is shown later in the installation manual. Make sure that the shroud is with the unit when you get it.
  • Page 9: Clearances

    CLEARANCES NOTE: Clearances for the Insert models are shown on pages 21-24 CONVENTIONAL CLEARANCES A…SIDEWALL 3 In. (75 mm) B…BACK WALL 3 In. (75 mm)…… (VERTICAL VENTING INSTALLATION REQUIRES A MIN. 3” CLEARANCE FROM COMBUSTIBLES TO VENT PIPE). C…CORNER WALL 3 In (75 mm)…….
  • Page 10: Guidelines For Exhaust Venting Systems Design

    GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN It is recommended that only an authorized MagnuM installer install your wood pellet stove. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes. A listed 3”...
  • Page 11 GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN, CONT…… To determine whether a 3” or 4” inch exhaust system should be used, follow the guidelines below: 1) Determine the “equivalent pipe length” for each component used according to the comparison chart below. Add the “equivalent pipe length” of all components to get the “total equivalent pipe length”. 2) Determine the altitude at which you are installing the stove.
  • Page 12: Design Guidelines For Outside Combustion Air Connection

    DESIGN GUIDELINES FOR OUTSIDE COMBUSTION AIR CONNECTION OUTSIDE MAKE-UP AIR FOR COMBUSTION IS REQUIRED ON ALL INSTALLATIONS 1) For FREESTANDING installations with horizontal through-the-wall exhaust, it is REQUIRED that the stove combustion air intake be connected to a fresh air intake outside. If the home is newer or has been tightly insulated it is imperative to the operation of the unit to install outside combustion air.
  • Page 13: Installation Precautions

    INSTALLATION PRECAUTIONS CAUTION: Do not install this appliance in any manner other than as described in this manual. If you have any questions about properly venting or installing your MagnuM corn/biomass/wood pellet stove, please contact your dealer or American Energy Systems, Inc. for information. NOTE: THIS STOVE MUST BE BURN TESTED OUTSIDE IN A WELL VENTILATED AREA FOR AT LEAST FOUR (4) HOURS.
  • Page 14: Installation Configurations

    INSTALLATION CONFIGURATIONS The MagnuM Corn/Biomass/Wood Pellet Appliances may be installed as follows: 1) A freestanding unit (with a pedestal only). 2) A hearth mounted fireplace insert into a masonry or factory built fireplace. 3) A built-in heater mounted in an alcove with a pedestal. 4) A built-in heater mounted on a non-combustible floor without a pedestal.
  • Page 15: Vent Termination General Instructions

    VENT TERMINATION GENERAL INSTRUCTIONS NOTE: The following are general instructions for installing this appliance. THE PELLET VENT MANUFACTURER’S INSTRUCTIONS SHOULD BE FOLLOWED FOR THE VENT PIPE BEING USED. USE ONLY 3” or 4” INCH LISTED TYPE PL PELLET VENT PIPE. WARNING: Shut off all electrical power to the wall or room where the appliance is going to be installed before cutting any holes.
  • Page 16: Horizontal Installation

    HORIZONTAL INSTALLATION EXHAUST VENT TERMINATION SHALL BE AS FOLLOWS: A MINIMUM OF 4’ FEET/122Omm BELOW, BESIDE AND 1’ FOOT ABOVE ANY DOOR OR WINDOW THAT OPENS, OR ANY OPENING INTO A BUILDING. A MINIMUM OF 2’ FEET/610mm FROM ANY ADJACENT BUILDING OR OVERHANG. A MINIMUM OF 7’...
  • Page 17: Vertical Installation

    Storm Collar VERTICAL INSTALLATION GUIDELINES FOR CONNECTING TO AN EXISTING FACTORY-BUILT CHIMNEY: Inspect the chimney for the presence of creosote, soot or other combustible deposits, and blockage or obstructions. Thoroughly clean the chimney and remove any obstructions. Thoroughly inspect the chimney for soundness, proper clearances and presence of all necessary parts, including a chimney cap, prior to making the connection.
  • Page 18 Storm Collar Note: This type of installation is not recommended in cold climates unless closed in and insulated properly. 3” min. required Warning: Unless the venting is enclosed and insulated, this installation will cause poor venting, excess ash buildup, premature failure of exhaust system, staining of the house siding and serious creosote buildup.
  • Page 19 AC CONTROL PANEL/THERMOSTAT HOOK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION Remove control panel from protective packaging. Connect the one way molex plug to the control panel; do not pull on the wire harness inside the stove. NOTE: Use only a low voltage mercury or bi-metal thermostat switch. (No power required on thermostat) NOTE: If you are not going to use the thermostat function then skip steps #4 - #8 and go to Step #9.
  • Page 20 DC CONTROL PANEL/THERMOSTAT HOOK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION Remove control panel from protective packaging. Connect the one way molex plug to the control panel; do not pull on the wire harness inside the stove. NOTE: Use only a low voltage mercury or bi-metal thermostat switch. (No power required on thermostat) NOTE: If you are not going to use the thermostat function then skip steps #4 - #8 and go to Step #9.
  • Page 21: Magnum Win Insert Installation

    MAGNUM WIN INSERT INSTALLATION...
  • Page 22 WIN INSERT INSTALLATION cont. Chimney cap Storm Collar Seal Plate 6” (150mm) min. 3”(75mm Minimum Use only rigid Pellet Clearance Around Vent pipe vent Siding Framing 16” (375mm) minimum 6” (150mm) minimum...
  • Page 23 WIN INSERT INSTALLATION cont. For a raised Hearth, you can have a decorative skirting made by your installer to finish off the front of When extending the the unit. The skirting must be unit beyond a raised hearth, you must use made out of non-combustible some type of support materials and must support the...
  • Page 24 It is not recommended to run the fresh air to the top of the chimney Your installer will determine what type of leveling bolts or other means that will level the unit properly. It is best to route the fresh air intake either out the back of the fireplace cavity or down and out to an outside air source.
  • Page 26 Fireplace Insert Shroud Installation Diagram:...
  • Page 27 Thermostat wire connection 24 volt thermostat hookup Low voltage thermostat Molex Plug...
  • Page 28: Optional 12 Volt Battery Back-Up

    OPTIONAL 12 VOLT BATTERY BACK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION Note: Never use an unsealed battery. Disconnect the 120 volt AC power before connecting the 12 volt battery. Determine the location for the 12 volt battery and obtain the proper length and type of wire (Use 18 gauge stranded wire) Drill and install 1/2”...
  • Page 29 OPERATING INSTRUCTIONS (DC Models) NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuels will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow ash to build up underneath the firepot.
  • Page 30 OPERATING INSTRUCTIONS (AC models) NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuels will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow ash to build up underneath the firepot.
  • Page 31 OPERATING INSTRUCTIONS…continued (ALL MODELS) PROPER FUEL This stove is designed and approved to burn approved Biomass fuel only. Do not use any other type of fuel. Clean corn with moisture content less than 15% must be used. Factory approved pellets are those ¼” in diameter and not over 1”...
  • Page 32: Cleaning Instructions

    CLEANING INSTRUCTIONS NOTE: BE SURE THE STOVE IS TURNED OFF, THE POWER CORD IS UNPLUGGED, AND THE UNIT IS COLD BEFORE CLEANING OR SERVICING. RECOMMENDED CLEANING PERIODS: The heat exchange tubes in the stove should be cleaned daily. The firebox should be cleaned every 3 to 7 days or when needed. The interior ash chambers should be inspected and cleaned as needed.
  • Page 33 ASH PAN: Empty as needed. Empty the ash pan before it overflows with ash. Clean out the area that the ash pan sits in so that the ash pan can go back to its original location. NOTE: The ash pan door must be latched for the unit to operate. WARNING: Failure to clean the stove is a leading and preventable cause of stove malfunctions.
  • Page 34: Cleaning Instructions

    CLEANING INSTRUCTIONS FOR THE WIN INSERT ESSEX model shown but all DC & AC models have the same items Auto reset 110 deg. Normally open proof of fire thermodisk Auto reset 110 deg. Normally open cool down thermodisk The convection (room air fan) blower will accumulate dust, pet hair, etc. on the blades during the heating season.
  • Page 35 INSERT CLEANING INSTRUCTIONS…continued WARNING: DISCONNECT POWER CORD BEFORE CLEANING OR SERVICING. NOTE: CLEANING INTERVALS MAY VARY GREATLY WITH DIFFERENT TYPES/BRANDS OF FUEL DUE TO THE ASH CONTENT, MOISTURE, AND MATERIAL COMPOSITION OF DIFFERENT FUELS. INSPECT AND CLEAN EXHAUST SYSTEM FREQUENTLY DAILY WEEKLY MONTHLY...
  • Page 36: Automatic Features

    AUTOMATIC FEATURES THERMOSTAT OPTION (Optional): When using a thermostat, set the unit to one of the medium or higher settings. The unit will burn at the rate selected on demand by the thermostat (medium to high). When the room temperature drops below the thermostat setting, the thermostat switch will close, allowing the unit to operate at the medium or higher settings.
  • Page 37: Glass Maintenance, Adjustment, Removal And Replacement

    GLASS MAINTENANCE, ADJUSTMENT, REMOVAL AND REPLACEMENT Your MagnuM Biomass Pellet Stove comes to you with the glass door installed in place, ready for use. The glass is surrounded on the edges with a gasket and seated in a glass channel. It is held in place with two (2) clips on the top and two (2) clips on the bottom and two (2) clips on each side.
  • Page 38 CIRCUIT BOARD/CONTROL BOARD FUNCTIONS (How does the circuit board operate?) Startup/Normal Operation When the circuit board is energized (the On/Off button is pushed), the start up cycle is initiated. This starts a timed 8-15 minute cycle which allows the unit to light. If the unit is on AC power, the automatic ignition system will energize.
  • Page 39: Circuit Board Functions

    Basic Circuit Board Functions (expanded)/Diagnostics Operation The ON/OFF button initiates the start of the circuit board and the shut down of the board. Pushing the ON/OFF button momentarily will engage the start up sequence. The ON/OFF button also is used to re-set the board when the vacuum switch or proof of fire switch is tripped.
  • Page 40: Setting The Draft

    SETTING THE DRAFT A proper draft setting is crucial to the successful burning of solid fuels. Draft refers to the amount of air flowing through the burn chamber/firebox of your unit. Too much or too little draft will cause your unit to burn improperly and may result in the fire burning out.
  • Page 41 AC MODEL WIRING DIAGRAM WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT.
  • Page 42 DC MODEL DDC-3000 WIRING DIAGRAM WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT...
  • Page 43 OPTIONAL SOLAR PANEL CONNECTIONS WARNING: Use a 3 AMP, 50 volt diode on the “+” positive lead between the solar panel and battery as shown in the diagram below.
  • Page 44: Draft Slide Gate Adjustment

    3 AMP / 50V DIODE POS. NEG. POS. NEG. 12 VOLT SOLAR PANEL 12 VOLT BATTERY DRAFT SLIDE GATE ADJUSTMENT NOTE: Draft Slide Gate does not come with unit. This is a add-on only done by a qualified technician Exhaust Draft Motor (AC model shown) located inside of right side panel.
  • Page 45: Trouble Shooting Guide

    The igniter system on the MagnuM appliances’ is an integral part of the wiring system. If the igniter is shorted out, the wiring must be disconnected in order for the unit to operate. If the wires are by-passed it will cause the stove to short out and blow a fuse. It is recommended that once a season the igniter is checked for proper operation and replaced if it does not glow red.
  • Page 46 PROBLEM CAUSES SOLUTIONS Remove any clinkers or ash from ♦ Insufficient combustion air. ? Fire burns with a lazy, orange flame the firepot by using scraping tool. and/or fuel builds up in the firepot and Clean entire system. the glass will soot up quickly. ♦...
  • Page 47 automatically. Allow stove to cool for 1 hour and relight after re-setting the high ♦ Fuel is not feeding. temperature thermodisk. If this problem persists, particularly at lower burn rates, then the high limit ♦ High limit temperature switch has snap switch may need to be tripped.
  • Page 48 ♦ No power to control board. Check to see if your circuit breaker ♦ Blower has overheated due to dirt has “tripped”. on blades or in motor. ♦ Blower is defective. Clean blades and motor, have a MagnuM tech replace blower if needed.
  • Page 49 ? Fuel burns off to quickly, have Adjust your air damper to a more ♦ Air shutter is open to far. closed position. difficulty keeping a pilot fire. ♦ Over drafting on a vertical install. A chimney restrictor may need to be ♦...
  • Page 50: Magnum Winchester Replacement Parts List

    MAGNUM WINCHESTER APPLIANCES REPLACEMENT PARTS LIST ORDER # Dealer MSRP MODEL NAME/DESCRIPTION Pricing BC2500 MagnuM Baby Countryside Auto-Light system, complete assembly BC2009 Igniter, Baby Countryside RP2010 MagnuM Baby Countryside, Win, Essex DC Power Supply RPS-300 RP2004DC3 MagnuM Baby Countryside, WIN, Essex Control Board (DC)
  • Page 51: Warranty

    AMERICAN ENERGY SYSTEMS INC. LIMITED PRODUCT WARRANTY This warranty is in effect on all products sold after 01/01/2009 and supersedes any and all warranties currently in existence. Please keep a copy of this warranty for your personal records or in the event of a claim American Energy Systems Inc., hereinafter referred to as (AES), warrants to you, the original consumer purchaser, that this product is free from defects in material and workmanship for a period of five (5) years from the original purchase date minus any time past one (1) year from manufacturing date, and that the product’s electrical parts and steel firepot, are free...
  • Page 52: Service Record

    SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED This record must be sent in when any warranty claims are made.

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