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INSTALLATION MANUAL
AC/DC Power Supply

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  • Page 1 INSTALLATION MANUAL AC/DC Power Supply...
  • Page 3 Thrane & Thrane A/S AC/DC Power Supply Installation Manual Document number: 98-129099-C Release date: February 26, 2010...
  • Page 4 Disclaimer Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed by Thrane & Thrane. The information in this manual is provided for information purposes only, is subject to change without notice and may contain errors or inaccuracies.
  • Page 5: Safety Summary

    Safety summary The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
  • Page 6 About the manual Intended readers This manual is an installation and user manual for the AC/DC Power Supply system. It is important that you observe all safety requirements listed in the beginning of this manual, and operate the AC/DC Power Supply according to the instructions and guidelines in this manual.
  • Page 7: Table Of Contents

    Table of Contents Chapter 1 Introduction General description ............1 Features ................2 Block diagram ..............3 Applications ...............4 Chapter 2 Installation Unpacking ................5 Installing the AC/DC Power Supply ........6 Installing 2 or 3 AC/DC Power Supply units .......15 Chapter 3 Service and repair Contact for support ............17 Repair and servicing ............17 Exchanging the fuses ............
  • Page 8 Table of Contents App. A Technical specifications App. B Wall-mount tray (option) App. C Special installation App. D Declaration of conformity Glossary ..................31 Index ..................33...
  • Page 9: Chapter 1 Introduction

    Chapter 1 Introduction General description The TT-6080A AC/DC Power Supply can deliver 300 W output power on average with a peak of 370 W for a minimum of 2 minutes.This is useful for MF/HF applications and DSC transmissions of 2 minutes duration.
  • Page 10: Features

    Chapter 1: Introduction Features The AC/DC Power Supply has the following features:  IEC 60945 Maritime approval  Two DC connectors, output, range: 28.7 V - 31.2 V  Output power 300 W continuous, 370 W peak (2 min., 100-240 VAC) or 270 W continuous, 333 W peak (2 min., 90-100 VAC) ...
  • Page 11: Block Diagram

    Chapter 1: Introduction Block diagram The drawing below shows the block diagram of the AC/DC Power Supply. Mains AC AC/DC 28.7-31.2 VDC AC Input converter output AC LED 28.7-31.2 VDC input / output Output LED Battery+ 24 VDC Battery- Battery input I/O connector, for future use AC ALARM...
  • Page 12: Applications

    Chapter 1: Introduction Applications The AC/DC Power Supply is designed to be used with BGAN-X and FleetBroadband terminals. It can be used as a stand-alone DC power supply or as a building block in a larger power supply. When more power is needed than one power supply can give, i.e.
  • Page 13: Chapter 2 Installation

    3 units. The AC/DC Power Supply can also be fitted in a 1 U rack mount. Unpacking • TT-6080A AC/DC Power Supply • 1 AC fuse, 6.3 A • 2 battery fuses, 30 A •...
  • Page 14: Installing The Ac/Dc Power Supply

    Chapter 2: Installation Installing the AC/DC Power Supply You can mount the power supply in a vertical or horizontal position. When mounted in a vertical position, with the connector panel pointing downwards, the unit fulfills IP32 in areas with more than 42 V and IP22 in other areas. Warning! Never insert or remove a power supply while its power switch is in the On (|) position.
  • Page 15 Chapter 2: Installation Outline and dimensions The following drawing shows the AC/DC Power Supply and the position of the mounting holes. It is mounted with four mounting bolts. • 4 mounting bolts for mounting 1 unit, M6X55 mm, DIN912 Unbrako Installing the AC/DC Power Supply...
  • Page 16 Chapter 2: Installation To install the AC/DC Power Supply, do as follows: 1. Install the cable-relief bracket, if required. Align it with the connector row of the AC/DC Power Supply. 2. Fasten the cable-relief bracket directly to the wall, between the wall and the AC/DC Power Supply, with four M4 x 6 mm screws.
  • Page 17 Chapter 2: Installation Protective lid for the connector panel The connectors are protected by a plastic lid. To access a connector you have to remove the lid. To make room for the connector cables you must remove the U-shaped cutout for the respective cable in the plastic protective lid.
  • Page 18 Chapter 2: Installation Connectors AC input The AC/DC Power Supply is typically AC powered. To connect the AC input do as follows: 1. Connect the Mains cable to the connector marked MAINS AC. Mains AC Connector type Spring terminal, dual-row connector Wire cross section Up to 2.5 mm Line...
  • Page 19 Chapter 2: Installation • Use the other terminal for the mains power going to the next AC/DC Power Supply. DC output The AC/DC Power Supply supplies a DC output. To connect the DC output DC1 do as follows: 1. Connect the DC cable to the connector marked DC1 and the equipment that must be powered.
  • Page 20 Chapter 2: Installation When connecting 2 or 3 units in parallel, the combined power may be drawn from a single connector. A single connector can handle 30 A. Caution! If you need more than 3x300 W or 30 A you need to follow special guidelines when connecting the required AC/DC Power Supply units.
  • Page 21 Chapter 2: Installation Battery input You can connect an external 24 V emergency battery to the AC/DC Power Supply to make sure the unit is operational in case the AC input fails. The battery input is protected against wrong polarity of the battery. To connect the BATTERY input do as follows: 1.
  • Page 22 Chapter 2: Installation AC alarm output The AC alarm output provides an alarm signal when the AC/DC Power Supply cannot deliver the required power from the AC input. This is the case when • No AC power is present. • The AC fuse is blown.
  • Page 23: Installing 2 Or 3 Ac/Dc Power Supply Units

    Chapter 2: Installation Installing 2 or 3 AC/DC Power Supply units You can mount up to three AC/DC Power Supply units in a vertical (recommended to use the Wall-mount tray, heavy duty, with cable- relief bracket, order number: 406080A- opt.001) or horizontal position. When mounted in a vertical position, with the connector panel pointing downwards, the unit fulfills IP32 in areas with more than 42 V and IP22 in other...
  • Page 24 Chapter 2: Installation Wiring for daisy-chaining The following drawing shows how to wire the AC/DC Power Supply units when daisy-chaining two or three units. Combined DC Out TT-6080A BATTERY Mains AC TT-6080A BATTERY Mains AC TT-6080A Emergency battery BATTERY Mains AC...
  • Page 25: Chapter 3 Service And Repair

    Chapter 3 Service and repair The AC/DC Power Supply is designed to operate without preventive maintenance. Repair or repair attempts performed by unqualified personnel may limit the warranty. The warranty on the system is defined and outlined by the distributor that supplied the AC/DC Power Supply. Contact for support For support contact the distributor that supplied the AC/DC Power Supply.
  • Page 26: Exchanging The Fuses

    Chapter 3: Service and repair Exchanging the fuses The AC/DC Power Supply has two fuses to secure AC input and input from an external battery. Fuse, AC input 2 fuses, battery input Exchanging the AC fuse To exchange the AC fuse, do as follows: 1.
  • Page 27: Returning Units For Repair

    Chapter 3: Service and repair Exchanging the BATTERY fuses To exchange the two BATTERY fuses, do as follows: 1. Locate the fuses for battery plus and one for battery minus. These are accessible from outside the housing, They are is positioned to the right of the protective lid.
  • Page 28 Chapter 3: Service and repair Repackaging requirements An AC/DC Power Supply unit should be returned to Thrane & Thrane in the original packaging. If the original packaging is not available, follow these guidelines when repacking the unit(s): 1. Protect the connectors from physical damage and electrostatic discharge. 2.
  • Page 29 Chapter 3: Service and repair RMA procedure Before returning units for repair, please follow this procedure: 1. Have the following information ready before calling the Customer Service Center: • T&T Model number. • Serial number (example: 00443322). • A thorough description of the fault. 2.
  • Page 30 Chapter 3: Service and repair Returning units for repair...
  • Page 31: Technical Specifications

    Appendix A Technical specifications The following tables show the electrical and environmental specifications of the AC/DC Power Supply. Specifications Value Output power at 100 VAC - 240 VAC 300 W continuous 370 W peak (2 min.) Output power at 90 VAC - 100 VAC 270 W continuous 333 W peak (2 min.) DC output (nominal)
  • Page 32 Appendix A: Technical specifications Specifications Value Storage temperature -40° to +80° C Cooling No forced cooling required. Survival temperature (power on) -40° to +80° C Dimensions H: 46.5 mm, L: 354 mm, W: 265 mm Weight Approx. 3.7 kg Compass safe distance 30 cm...
  • Page 33 Appendix B Wall-mount tray (option) A Wall-mount tray, heavy duty, with cable-relief bracket is available and can be ordered (order number: 406080A-opt.001). Up to 3 AC/DC Power Supply units can be mounted on this tray.
  • Page 34: Dimensions And Weight

    Appendix B: Wall-mount tray (option) Dimensions and weight Dimensions Weight The Wall-mount tray, heavy duty, weighs 2.5 kg.
  • Page 35 You must connect the units as shown in the drawing. This is to make sure that a single connector is never overloaded with more than 30 A. Wiring four or more AC/DC Power Supply units User User TT-6080A TT-6080A TT-6080A TT-6080A The cable resistance must be > 100 m...
  • Page 36 Appendix C: Special installation...
  • Page 37 Appendix D Declaration of conformity CE (LVD & EMC) The AC/DC Power Supply is CE certified (LVD & EMC directives) as stated in the “Declaration of Conformity with LVD and EMC Directives”, enclosed in copy on the next page.
  • Page 38 Appendix D: Declaration of conformity...
  • Page 39: Glossary

    Glossary Glossary Alternating Current Conformité Européenne, European conformity in French. Direct Current Electromagnetic Compatibility International Electrotechnical Commission is an international standards organization that prepares and publishes International Standards for all electrical, electronic and related technologies. International Protection Rating, sometimes also interpreted as Ingress Protection Rating, consists of the letters IP followed by two digits and an optional letter.
  • Page 40 Glossary...
  • Page 41: Index

    Index Index AC alarm output, 14 daisy-chaining AC input, 10 setup for 3 units, 16 accessories, 5 wiring, 16 applications, 4 DC input, 12 approval DC output, 11, 12 certificate, 29 declaration of conformity, 29 maritime, 2 document number this manual, i battery connector, 13 features, 2...
  • Page 42 Index manual safety summary, iii document number, i servicing, 17 mounting bolts, 5 several units 1 unit, 7 connecting, 16 2-Block mount, 15 installing, 15 3-Block mount, 15 specifications, 23 spring terminal connector, 9 stacking several units, 4 support contact, 17 order number accessories, 5 mountings bolts, 5...
  • Page 44 98-129099-C Thrane & Thrane A/S info@thrane.com www.thrane.com • •...

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