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Outback CS4400 Assembly And Operating Instructions Manual

Combi charcoal/gas 4 burner
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Assembly and Operating Instructions for Outback®
Drawings are not to scale.
Specifications subject to change
without prior notice.
•
For outdoor use only. Not for commercial use.
•
Read instructions before using the appliance. Failure to follow instructions could
result in death, serious bodily injury, and/or property loss.
•
Warning: accessible parts may be very hot. Keep young children and pets away.
•
Do not move the appliance during use.
•
Turn off the gas supply at the gas bottle after use.
•
Any modification of the appliance, misuse, or failure to follow the instructions may
be dangerous and will invalidate your warranty. This does not affect your statutory
WARNING
rights.
•
Retain these instructions for future reference.
•
Leak test annually, and whenever the gas bottle is removed or replaced. Check that
the hose connections are tight and leak test each time you reconnect the gas bottle.
•
For Flare-up control please refer to the 'OPERATION' section of this manual.
FOR YOUR SAFETY
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open barbecue lid or hood.
4.
If odour continues, discontinue use and
contact your local dealer.
Combi Charcoal/Gas 4 Burner
CS4400
FOR YOUR SAFETY
1.
Do not store or use petrol or other flammable
vapours or liquids in the vicinity of this or any
other appliance.
2.
A gas bottle not connected for use must not be
stored in the vicinity of this or any other
appliance.
0359

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Summary of Contents for Outback CS4400

  • Page 1 Assembly and Operating Instructions for Outback® Combi Charcoal/Gas 4 Burner CS4400 Drawings are not to scale. Specifications subject to change 0359 without prior notice. • For outdoor use only. Not for commercial use. • Read instructions before using the appliance. Failure to follow instructions could result in death, serious bodily injury, and/or property loss.

  • Page 2: Parts List

    Parts List Quantity varies according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram’. Outback® CODE PART Combi Charcoal/Gas 4 Burner Charcoal Hood (Pre-Assembled to Body) Gas Hood (Pre-Assembled to Body)

  • Page 3: Parts Diagram

    Parts Diagram Quantity varies according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
  • Page 4 Hardware Reference Diagram & List Specifications subject to change without prior notice. Outback® CODE PART Combi Charcoal/Gas 4 Burner BBQ ST4.0x10 Screw M4x8 Bolt M4 Nut M6x15 Step Bolt M6x15 Bolt M6x65 Bolt HARDWARE Ø6 Washer M6 Nut Spacer R-Clip...
  • Page 5 Assembly IMPORTANT! TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver, • adjustable spanner or metric spanner set. Remove any internal component or packaging from the barbecue body. • Whilst every care is taken in the manufacture of this product, care must be taken during assembly in •...
  • Page 6 Unscrew the Locknuts (D11) from both ends of the Axle (C31). Slide the axle through the corresponding holes in the right legs. Slide the Wheels (C32) over each end of the axle. Secure the wheels into place with the locknuts. Place the Wheel Hubcaps (C33) onto the outside of the wheels.
  • Page 7 Attach the Front Support (C5) between the front legs using ST4.0x10 Screws (D1x4pcs) as shown. Attach the Rear Support (C4) between the rear legs using ST4.0x10 Screws (D1x4pcs) as shown.
  • Page 8 Attach the Front Trim Panel (C25) to the front support and underframe using ST4.0x10 Screws (D1x4pcs) as shown. Attach the Front Panel (C26) to trolley assembly using ST4.0x10 Screws (D1x12pcs) as shown.
  • Page 9 Attach Charcoal Bin Left Side Panel (C21) and Charcoal Bin Right Side Panel (C22) onto the Charcoal Bin Back Panel (C19), as shown. And then insert Charcoal Bin Bottom Panel (C20) into place. Make sure that each buttonhole coincide, the charcoal bin is stable. Attach the charcoal bin assembly to the Charcoal Bin Front Panel (C24) using M4x8 Bolts (D2x6pcs) and M4 Nuts (D3x6pcs) as shown.
  • Page 10 Remove the retaining bolts from Charcoal Bin Handle (C23), and then attach it onto Charcoal Bin Front Panel (C24) using the retaining bolts. Attach the charcoal bin assembly to the Left Front Leg (C13) and Front Trim Panel (C25) using M6x15 Step Bolts (D4x2pcs) as shown.
  • Page 11 Feed one Charcoal Bin Slider (C17) through the hole of left front leg, and fix it onto charcoal bin front panel a M6x15 Step Bolt (D4) as shown. Repeat above process for installing the other charcoal bin slider to front trim panel and charcoal bin front panel.
  • Page 12 Carefully place the Barbecue Body (B1) onto the trolley assembly and fix using M6x65 Bolts (D6x8pcs) as shown. M6x15 Bolts (D5x2pcs) as Attach the Drip Tray Middle Bracket (C7) to the barbecue body using shown.
  • Page 13 Barbecue Body Air Vent Plate Inside Outside Attach the Air Vent Plate (B9) to the barbecue body using M6x15 Bolts (D5x4pcs), Spacers (D9x4pcs), Ø6 Washer (D7x8pcs) and M6 Nuts (D8x4pcs) as shown. Bottom View Insert the Crank Handle (B8) through the hole in the Charcoal Control Panel (B7) and screw it into the threaded socket, then secure with a R-Clip (D10) as shown.
  • Page 14 Attach the Left Side Shelf Panel (C2) onto one Side Shelf (C1) using M6x15 Bolts (D5x2pcs) and M6 Nuts (D8x2pcs) as shown. Attach the left side shelf assembly to the barbecue body using ST4.0x10 Screw (D1x2pcs) and M6x15 Bolts (D5x4pcs) as shown.
  • Page 15 Connect the Hose and Regulator Assembly (B5) to the barbecue. Ensure the mating faces of the connection are clean and not damaged. Do not use any sealing tape, paste, or liquid on the connection. The nut must be tightened with the use of a spanner. Do not use force which may damage the assembly.
  • Page 16 Attach the right side shelf assembly to the barbecue body using ST4.0x10 Screw (D1x2pcs) and M6x15 Bolts (D5x4pcs) as shown. Carefully lay the Lava Rock (B12) into the barbecue body ensuring it lies level within the body. Lay the Grill (B13) and Griddle (B14) into place. Place the Charcoal Cooking Grills (B11x2pcs) above the charcoal tray on the charcoal side of the barbecue, as shown.

  • Page 17: Charcoal Warming Rack

    Attach the Charcoal Warming Rack (A3) to charcoal barbecue body as shown. Step 1 Step 2 Step 3 Step 4 Attach the Gas Warming Rack (A4) to the hood and barbecue body as shown. Make sure that the swing legs fix to the body of the barbecue and the shorter fixed legs go through the holes in the hood.
  • Page 18 Remove the retaining bolts from Drip Tray Handle (C9), and then attach it onto the Charcoal Drip Tray (C10) using the retaining bolts. Insert the charcoal drip tray by sliding it underneath the barbecue body. Insert the Gas Drip Tray (C11) by sliding it underneath the barbecue body. Insert the Drip Pan(C12) into position.

  • Page 19: Leak Testing

    Leak Test Diagram 1. Maximum diameter or breadth is 320mm. 2. Maximum height (regulator included) is 700mm. ASSEMBLY IS NOW COMPLETE. PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE ALL JOINTS AND CONNECTIONS MUST NOW BE LEAK TESTED BEFORE USING THE BARBECUE.
  • Page 20 Important Information air so if a leak occurs the gas will collect at a low level and could ignite in the presence of a flame or spark. Please read these instructions carefully before assembly and use of your barbecue. For use with LPG bottled gas only. A suitable regulator must be used for butane, propane or mixes.

  • Page 21: Installation

    before use. (Charcoal Grill Only) The charcoal grill is not • designed to be used with lump wood charcoal, Apart from the connection point, no part of including lump wood based lighting bags, as it the hose should touch any hot barbecue burns too quickly.

  • Page 22: Ignition Button

    closed. • After completion of preheating, turn all • Ensure all knobs are in the off position. burners to the low position for best cooking Open the gas control valve on the gas bottle results. or regulator. • Push and turn the control knob of the Lighting the Charcoal Grill (For Charcoal leftmost burner to the high position.

  • Page 23: Grill Lifting Handle

    which then cooks the food on contact. Griddle Replenishing the Charcoal (For Charcoal plates allow for the cooking of smaller items, Grill Users Only) such as seafood, which could fall through the replenish spaces of a grill. They are also suitable for charcoal during use, cooking items that require high-temperature/ remove the food from...

  • Page 24: Care And Maintenance

    When flare-ups do occur, they can usually be Care and Maintenance extinguished by applying baking soda or salt directly onto the lava rock. Always protect your Regularly clean your barbecue between uses hands when handling anything near the cooking and especially after extended periods of surface of the barbecue and take care to storage.
  • Page 25 normal usage, burning off the residue after A stainless steel cleaner may be used on cooking will keep the burners clean. stainless steel parts if required. The burners should be removed and cleaned Barbecue Hood or Lid & Trolley annually, or whenever heavy build-up is found, Use a non-abrasive cloth or pad and clean with to ensure that there are no signs of blockage hot, soapy water.

  • Page 26: Technical Specifications

    Technical Specifications NOTES: Heat Injector Burners Gas /Pressure Approval Input Size Outback® Combi 0359 12.96 28-30 mbar Butane Charcoal/ 0.89mm 359BR665 or 37 mbar Propane Gas 4 Burner Gas Consumption: 943g/hr Countries of Use: BE, CH, CY, CZ, ES, FR, GB, GR, IE, IT, LT, LU, LV, PT,...

  • Page 27: Troubleshooting

    Troubleshooting Problem Possible Cause Solution Burner will not light using LP gas bottle is empty Replace with full bottle the ignition system Faulty regulator Have regulator checked or replaced Obstructions in burner Clean burner Obstructions in gas jets or gas hose Clean jets and gas hose Electrode or ignition button wire is loose Reconnect wire...
  • Page 28 (10) years from the date of purchase. Stainless steel and cast iron burners are warranted for a period of two (2) years from the date of purchase. OUTBACK will, within this period, supply replacements for defective parts free of charge provided that: The product has not been used for trade, professional or hire purposes.

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