FE PUMA Instruction Manual

Instruction Manual (Installation)
Multi-loop module type Temperature Controller
Model : PUMA/B
Thank you for purchasing the Fuji module type temperature controller.
Once you have confirmed that this is the product you ordered, please use it in
accordance with the following instructions.
For detailed information on operating this equipment, please refer to the separate
user's manual.
In addition, please keep this instruction manual within easy reach of the actual person
using this equipment.
The contents of this manual are subject to change without notice.
This manual is complied with possible care for the purpose of accuracy, however,
Fuji Electric shall not be held liable for any damages, including indirect damage,
caused by typographical errors,
absence of information or use of information in this manual.
Confirming Specifications and Accessories
Before using the product, confirm that it
matches the type ordered.
(For model code, please refer to page 4.)
Confirm that all of the following
accessories are included.
Temperature Controller Control Module
Instruction Manual
I/V unit (250 ohm resistance)
1 unit per voltage/current input
Please Read First (Safety Warnings)
Please read this section thoroughly before using and observe the mentioned safety
warnings fully.
Safety warnings are categorized as "Warning" or "Caution".
Caution Improper use of the equipment may result in death or serious injuries.
Improper use of the equipment may cause injury to the user or property
Warning
damage.
1
1-1

Installation and Wiring

• This equipment is intended to be used under the following conditions.
Ambient temperature -10 to 50 degree C
Ambient humidity 90% RH or below (with no condensation)
Vibration 10 to 70Hz less than 9.8m/s² (1G)
Warm-up time 30 min. or more
Installation category IEC1010-1: class II
Pollution level IEC1010-1: degree 2
• Between the temperature sensor and the location where the voltage reaches or
generates the values described below, secure clearance space and creepage
distance as shown in the table below.
If such space cannot be secured, the EN61010 safety compliance may become
invalid
Voltage used or generated
Clearance Space [mm]
by any assemblies
Up to 50 Vrms or Vdc 0.2
Up to 100 Vrms or Vdc 0.2
Up to 150 Vrms or Vdc 0.5
Up to 300 Vrms or Vdc 1.5
Above 300 Vrms or Vdc Please consult our distributor
• For the above, if voltage exceeds 50Vdc (called danger voltage), basic insulation is
required between the earth and all terminals of the equipment.
Note that the insulation class for this equipment is as follows. Before installing,
please confirm that the insulation class for the equipment meets usage requirements.
Power
Loader communication port
RS-485 communication port
CT Input (CT1A, B - CT4A,B)
OUT1 (relay contact output)
OUT2 (relay contact output)
OUT3 (relay contact output)
OUT4 (relay contact output)
Basic insulation (1500Vac)
Functional insulation (1000Vac)
Functional insulation (500Vac)
Control Module
INP-TN1PUMAa-E
CAUTION
Related Information
Refer to "Module Type Temperature
Controller Control Module User's Manual"
for details about the items described in
this manual.
Content Material
name
1 Unit
Specification Catalog
1 copy
Operating Control
instruction module
User's
manual
Tool PUM
parameter
loader
Warning
Creepage Space [mm]
1.2
1.4
1.6
3.0
PV1 Input
PV2 Input
PV3 Input
PV4 Input
OUT1 (SSR drive, current)
OUT2 (SSR drive, current)
OUT3 (SSR drive, current)
OUT4 (SSR drive, current)
- In cases where damage or problems with this equipment may lead to serious
accidents, install appropriate external protective circuits.
- To prevent damage and failure of the equipment, provide the rated power voltage.
- To prevent electric shock and equipment failure, do not turn the power ON until all
Wiring is complete.
- Before turning the power ON, confirm that clearance space has been secured to
prevent shock or fire.
- Do not touch the terminal while the machine is ON. Doing so risks shock or
equipment errors.
- Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal
operation, shock or fire.
1-2
- When installing or removing the equipment, turn the power OFF. Otherwise, shock,
operational errors or failures may be caused.
- Periodic maintenance is recommended for continuous and safe use of this
equipment.
- Some parts installed on this equipment have a limited life and/or may deteriorate with
age.
- The warranty period for this unit (including accessories) is one year, if the product is
used properly.
2
2-1
Please avoid installing in the following locations.
- Locations in which the ambient temperature falls outside the range of 0 to 50 degrees
C when equipment is in use.
- Locations in which the ambient humidity falls outside the range of 45 to 85% RH
when equipment is in use.
- Locations with rapid temperature changes, leading to dew condensation
Material No.
- Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable
gases.
ECNO 1162
- Locations with vibration or shock directly.
- Locations in contact with water, oil, chemicals, steam or hot water.
INP-
TN5A0198-E
(If the equipment gets wet, there is a risk of electric shock or fire, so have it
inspected by Fuji distributor.)
- Locations with high concentrations of atmospheric dust, salt or iron particles.
INP-
- Locations with large inductive interference, resulting in static electricity, magnetic
TN5A0201-E
fields or noise.
- Locations in direct sunlight.
- Locations that build up heat from radiant heat sources, etc.
2-2
- In case of mounting the temperature controllers to DIN rails, remember to push up
the locking tabs to fasten the controllers onto DIN rail.
- To connect controllers, first release all locking tabs. Then, connect controllers and
push up all locking tabs. Make sure that all locking tabs are fastened.
- Never fail to turn the power OFF, before detaching the terminal block or removing the
main unit from the base part.
- In order to aid heat dissipation, do not block the top and the bottom of the equipment.
- When mounting / dismounting controllers to / from DIN rails, 30mm of clearance
above and under the controllers should be provided.
- Use terminal screws in this product only.
2-3
- For thermocouple input, use the designated compensation lead. For resistance bulb
input, use wires with small lead wire resistance and without any resistance difference
among three wires.
- To avoid the influence of inductive noise, input signal wires should be separated from
electric power lines or load lines.
- Input signal wire and output signal wire should be separated from each other. And
both should be shielded.
- If the output operation frequency is high, selecting a SSR/SSC drive output type is
recommended.
[Proportionate cycles] Relay output: 30 sec. or more, SSR/SSC drive output: 1sec.
or more
- When inductive loads such as magnetic opening/closing equipment, etc. as relay
output equipment are connected, use of "Z-trap," manufactured by Fuji Electric
Device Technology Co., Ltd., is recommended in order to protect the contacts against
opening/closing surges and to ensure long-term use.
Model names : ENE241D-07A (For 100V power
Attachment position : Please connect between the
- To comply with CE marking (EMC), we recommend to
attach ferrite core to communication cable and power
cable.
- For wiring to the terminal block, apply crimp type
terminals size M3.
Screw size
Screw tightening torque : 0.78N-m (8kgf-cm)
2-4
- The alarm function does not work properly when an error occurs unless the settings
are made correctly. Always verify its setting before operation.
- In case of error input, PWR LED will flash. When replacing the sensor, make sure to
turn the power OFF.
- 1 -

Maintenance

Caution

Cautions when Installing

Cautions when Mounting to Cabinets / DIN rails

Cautions for Wiring

voltage)
: ENE471D-07A (For 200V power
voltage)
relay control output contacts.
: M3 x 7 (with square washer)

Error Operation

21 11
22 12
23 13
24 14
25 15
26 16
27 17
28 18
29 19
30 20
Z-trap connecting diagram