AS MOTOR AS 1040 ProBrush Owner's Manual
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AS MOTOR AS 1040 ProBrush Owner's Manual

AS MOTOR AS 1040 ProBrush Owner's Manual

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Owners Manual Power Sweeper
AS 1040 ProBrush
AS 1040 H ProBrush
AS-Motor Germany GmbH & Co. KG
Ellwanger Straße 15 D-74424 Bühlertann
Internet: www.as-motor.de
GB
E09840 und E09890
EN- Translation of the Original Operating Instructions

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Summary of Contents for AS MOTOR AS 1040 ProBrush

  • Page 1 Owners Manual Power Sweeper E09840 und E09890 AS 1040 ProBrush AS 1040 H ProBrush AS-Motor Germany GmbH & Co. KG EN- Translation of the Original Operating Instructions Ellwanger Straße 15 D-74424 Bühlertann Internet: www.as-motor.de...
  • Page 2 Trademark All trademarks, registered trademarks, trade names and brand names are property of their respective owners and are acknowledged by us. Shown drawings and illustrations may differ from the original.

  • Page 3: Table Of Contents

    Contents 1 Operating Manual ................................2 1.1 General ..................................2 1.2 Warning information and symbols ........................... 3 2 Basic safety information ..............................4 2.1 Intended use ................................4 2.2 Organisational measures ............................4 2.3 Personnel selection and qualification, basic responsibilities ................... 5 3 Condition on delivery, included in delivery .........................

  • Page 4: Operating Manual

    Instructions for use 1 Operating Manual 1.1 General This operating manual is intended to help you to get to - operation, including preparation, repair during ope- know the machine and to use it in accordance with the ration, removal of production waste, care, disposal regulations.

  • Page 5: Warning Information And Symbols

    Instructions for use 1.2 Warning information and symbols Read the instructions for use DANGER! describes an immediately occurring danger. Failure to observe this notice can result in death or serious injury. WARNING! describes a possibly dangerous situation. Failure to observe this notice can result in death or serious injury.

  • Page 6: Basic Safety Information

    Basic safety information 2 Basic safety information 2.1 Intended use The machine is instructed to the current state-of-the- used for brushing animal feed, for example. Individual art and recognised safety and technical regulations. brush strands could be released, which could be eaten Despite this, it is possible that operation will result in by animals and lead to injuries.

  • Page 7: Personnel Selection And Qualification, Basic Responsibilities

    Basic safety information 2.3 Personnel selection and qualification, basic responsibilities Work on or with the machine may only be carried out the machine under the continuous supervision of an by reliable personnel. Observe statutory minimum experienced person! legal ages! Only operate the machine with trained or Work on machine electrical equipment may only be instructed personnel, determine personnel responsibi- carried out by electrical specialists, or by authorised...

  • Page 8: Condition On Delivery, Included In Delivery

    Condition on delivery, included in delivery 3 Condition on delivery, included in delivery 1) Product packaging 2) Checking the original packaging 3) Equipment as delivered 4) The machine is delivered in a folding carton: brushing machine extra package with - operating manual - spare parts list - motor operating manual Accessories (to be ordered separately)

  • Page 9: Machine Illustrations With Danger Zone, Component Description, Safety Label Location And Markings

    Machine illustrations with danger zone 4 Machine illustrations with danger zone, component description, safety label location and markings Ø = 10 m Danger - flying objekts; keep safe di- stance from the machine as long as the engine is running. Carefully read opeator’s manual before handling the machine.

  • Page 10: Assembly

    Assembly 5 Assembly IMPORTANT! Do not fill the motor with oil or petrol yet. Before proceeding with assembly, get a general impression of the parts and tools required. Rely on the handlebar clamps. Handlebar mount with star handle. Pipe clamps put on studs. Fixing plates positioned.
  • Page 11 Assembly Mounting plate with washer and locknut 4 x M6 4x6,4 -16 -1,6 Nuts just as hard to move the handlebars, allows but does not fall off by itself. Throttle lever with bolt, washer and lock nut. Fix 1 x M 6x65 1 x M6 2x6,4 -12 -1,6 Put right and left wheels on the drive axle and secure with...
  • Page 12 Assembly Support the brushing machine on a wooden block at the front. Secure the wheels. Push the sleeve through the wheel. Positioning the support wheel. Push the hex bolt through and then tighten the nut. 1x M 10x100 1x M10 2x10,5-20-2 Hold the bolt head with a ring spanner and tighten the nut with a second ring spanner.
  • Page 13 Assembly Completely mounted support wheel. Another person holds the tool firmly on the handlebars. Remove the screw, right and left. Removed parts not to be re-used. 2 x M 8x25 Parts of extra package. 2x 8,4 -16 -1,6 6 x M 8x20 6 x 8,4 -16 -1,6 Front Pull forward - as level as possible.
  • Page 14 Assembly Front with screws and washers loosely pre-assemble. IMPORTANT! Only tighten the bottom screws. Finally tighten the screws on the side. Please note the order in which the screws are tightened. Otherwise, the machine is not exactly aligned and the drive belt could run down the brush.
  • Page 15 Assembly These ties must form a loop. Do not pull tight. The Bowden cable must be able to rotate when the handlebar is folded. The ends of the cable tie is cut. Side panel Sweeping brush cover and extra package Position the side panel so that the drill holes are concentrically above each other.
  • Page 16 Assembly The second brush cover is fitted in the same way. Right-hand Brushes with extra components. brush Left-hand brush Locknut Axle Washer Unscrew the nut on the axle. 1x M12 Cap and washer and fasten with hex nut. 1x M12 1x14-58-5 IMPORTANT! The black row of bristles must touch the floor before...
  • Page 17 Montage Push the axle through the left-hand brush with the cap in place. Push the axle through the opening in the gearbox and push the brushes up to the gearbox. schwarz weiß Assembly information: Spigot The brush recesses should be placed against the gear spigot.
  • Page 18 Assembly Tighten using a ring spanner. (You will have to hold the nut at the other end of the axle with another ring spanner). SW 19 The brush set at an angle. V-belt protection and up to the stop position. Torx screws Screw rosettes Snap nuts...
  • Page 19 Assembly Rosettes screws onto the Torx screws. V-belt protection with Torx screws and bolts attach rosettes. TORX TX 20 IMPORTANT! Please ensure that you fill up with motor oil after this.

  • Page 20: Start-Up

    Start-up 6 Start-up 6.1 Basic safety information for normal operation Do not operate the machine in an unsafe manner! Make ment is fully functional before operation! yourself familiar with the surroundings before starting Before operating the machine, always check that acces- work in a new location.

  • Page 21: Steering Height Adjustment

    Start-up 6.3 Steering height adjustment CAUTION! Switch off motor. Secure the machine against unintentional starting. 1) There are seven settings for adjusting the handlebar 2) Loosen the star knob on both sides and choose the height. Press the unlocking bar downwards. desired position 3) Observe the four possible settings.

  • Page 22: Brush Pressure

    Start-up 6.4 Brush pressure 1) You can adjust the brush pressure in fine stages. 2) The adjustment knob can be found above the sup- For this reason the support wheel can be adjusted port wheel. for height. 3) Turn clockwise (+) : raise brush 4) Lower the brush until it just touches the floor.

  • Page 23: Adjusting The Ejection Direction

    Start-up 6.5 Adjusting the ejection direction DANGER! Hurling parts at brush-rotation. Make completely sure that there are no persons or objects within the danger zone, otherwise injuries and damage to materials could result. Secure the machine against unintentional starting. 1) There are five different settings available for adju- 2)Lift the pivoted lever out of the front toothing so sting the ejection direction.

  • Page 24: Swept Material Container (Accessory)

    Start-up 6.6 Swept material container (accessory) WARNING! Switch off motor. Secure the machine against unintentional starting. 1) The swept material container (accessory) includes: 2) Insert the pull handle into the eye provided on the 1 Swept material container swept material container. 2 Pull Handle 3 Fitting instructions 4) Push the swept material container over the recei-...

  • Page 25: Stone Impact Protection Cover (Accessory)

    Start-up 1) To empty the swept material container, just pull the 2) To empty the swept material into another container pull handle from the operating position. (such as a wheelbarrow), remove the container completely. 6.7 Stone impact protection cover (accessory) WARNING! Switch off motor.

  • Page 26: Plough Blade (Accessory)

    Start-up 6.9 Plough blade (accessory) WARNING! Switch off motor. Secure the machine against unintentional starting. The plough blade is held between 1 and 2 cm above the ground by rollers. The brushes behind it remove any snow left over without leaving scratch marks. 1) Clearing away and brushing in one working cycle.

  • Page 27: Movement Drive And Brush Drive

    Start-up 6.11 Movement drive and brush drive DANGER! For clothes with long sleeves is a risk that the handlebar grip gets into the sleeve. Thereby the shift lever can not be disengaged. Wear appropriate clothing. Possibly. helps you to set the bar lower.

  • Page 28: Gear Selection Lever

    Start-up 6.12 Gear selection lever WARNING! the machine against unintentional starting. CAUTION! Only operate this lever when the machine is standing still. 1) Gear selection lever back: 1st gear = slow 2) Gear selector lever in the middle: 2 Course IMPORTANT! Adjust the speed of the Kehrgutmenge.

  • Page 29: Turning Freewheel

    Start-up 6.14 Turning freewheel WARNING! Switch off motor. Secure the machine against unintentional starting. 2) Selecting turning freeewheel: Only push the cotter 1) The brushing machine is equipped with a turning pin through the axle. freewheel. This makes turning the machine easier. Tip: When you remove large amounts of snow with the blade, turn from the turn of freewheel.

  • Page 30: Touch Control Regulator

    Start-up 6.15 Touch control regulator DANGER! By raising the brush-speed, parts will be hurled more far. Only adjustable speed when the brush is switched on. Hurling parts at brush-rotation. Make completely sure that there are no persons or objects within the danger zone, otherwise injuries and damage to materials could result. 1)Press the lever of the brush drive, so that the brush is turned on.

  • Page 31: Starting/Switching Off The Motor (Brief Instructions)

    Start-up 6.16 Starting/switching off the motor (brief instructions) Read the motor manufacturer’s operating manual DANGER! Never run the motor in enclosed or confined spaces. The exhaust fumes contain poisonous carbon monoxide gas. Ensure that the movement and brush drives are switched off. The handlebar must be securely engaged at the required height.
  • Page 32 Start-up 2. Regulating the speed Briggs & Stratton Honda slow = close throttle lever fast = open throttle lever IMPORTANT! If the motor has already warmed up, the throttle lever must be taken out of the choke position. The choke may not be used if the motor is warm or the air temperature is high. 3.

  • Page 33: Care And Maintenance

    Care and maintenance 7 Care and maintenance 7.1 Basic safety information Keep to the adjustment, maintenance and inspection retighten loosened screw connections after service and work or deadlines, including the information about maintenance work! If the removal of safety devices replacement/fitting of parts as prescribed in the ope- was necessary during fitting, service or repairs, such rating manual! This work may only be carried out...

  • Page 34: Filling With Fuel

    Care and maintenance 7.2 Filling with fuel Read the motor manufacturer’s operating manual DANGER! Switch off motor and allow to cool down. The machine must be secured against unintentional starting. Petrol is very easily inflammable and can be explosive under certain conditions. Only fill with fuel in well-ventilated surroundings with the motor turned off.

  • Page 35: Checking The Oil

    Care and maintenance 7.3 Checking the oil Read the motor manufacturer’s operating manual WARNING! Switch off motor and allow to cool down. The machine must be secured against unintentional starting. IMPORTANT! Severe damage can result to the motor if it is operated with insufficient oil. Only oil recommended by the manufacturer may be used.

  • Page 36: Replacing The Brushes

    Care and maintenance 7.4 Replacing the brushes WARNING! Switch off motor and allow to cool down. The machine must be secured against unintentional starting. IMPORTANT! All brushes must be checked after 20 operating hours at the most. The brushes must be replaced if you are no longer satisfied with the brushing results, or if the brush diameter is below 220 mm.

  • Page 37: Cleaning The Device

    Care and maintenance 7) When installing new brushes, first position the left- 8) Push the right-hand brush onto the axle. Please refer hand brush with the axle.Please refer to previous to previous fitting instructions. fitting instructions. 9) After you have located both brushes on the axle, 10) Now fix the bushes in place with the locknut.

  • Page 38: Adjusting Orresetting The Bowden Cables

    Care and maintenance 7.7 Adjusting orresetting the Bowden cables WARNING! Switch off motor and allow to cool down. The machine must be secured against unintentional starting. IMPORTANT! It may be necessary to reset the Bowden cables after machine has been operating for a few hours. If the adjustment is not the Bowden enough, you should contact your local dealer.

  • Page 39: Checking And Correcting Tyre Pressure

    Care and maintenance 7.8 Checking and correcting tyre pressure WARNING! Switch off motor and allow to cool down. The machine must be secured against unintentional starting. Observe the permissible tyre pressures. The tyre can burst if the pressure is too high. IMPORTANT! If the tyre pressure is too low, the inner tube will rub against the wheel rim and be damaged.

  • Page 40: Cleaning The Air Filter

    Care and maintenance 7.9 Cleaning the air filter Please refer to the motor manufacturer’s information when cleaning the air filter (motor manufacturer’s operating manual). 7.10 Storage If you are not intending to use the machine for a long time it should be properly stored. For more information, please contact your local dealer.

  • Page 41: Troubleshooting And Fault Elimination

    Faults and their correction 8 Troubleshooting and fault elimination...
  • Page 42 Faults and their correction 8 Troubleshooting and fault elimination...

  • Page 43: Transport

    Transport 9 Transport WARNING! Switch off motor and allow to cool down. The machine must be secured against unintentional starting. Where sturdy shoes. Please remove the swept material container if one is fitted. The handlebars must be engaged properly. 1) Position of lashing strap at front. 2) Use the rear axle as a fixing point.

  • Page 44: Specifications

    Specifications 10 Specifications Motor: see spare parts list Wheelbase: 360 mm Tracking: 520 mm Width: approx. 1000 mm Height to motor: approx. 750 mm Handlebar height: adjustable between approx. 890 mm and approx. 1080 mm Total length: max. 1820 mm (lower handlebar position) Brushing width: 1000 mm Brush diameter:...

  • Page 45: Ec Conformity Declaration

    AS-Motor Germany GmbH & Co.KG Ellwanger Straße 15 D-74424 Bühlertann We hereby declare, that the product Brushing machine AS 1040 ProBrush from serial No.: 023611060001 Brushing machine AS 1040 H ProBrush from serial No.: 024912090001 in combination with: Collecting box...

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