Table of Contents
Related Manuals for Sea Clear Watermaker B-20
Summary of Contents for Sea Clear Watermaker B-20
- Page 1 Watermaker Manual For Belt / Engine-Driven Models B-20 & B-40 Installation, Operation and Maintenance 401.400.2226 | info@seaclearwatermakers.com 36 Harrison Street, Bristol, RI 02809 | www.seaclearwatermakers.com Version 3-B...
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Page 2: Table Of Contents
Table Of Contents Introduction ........................Page 3 Watermaker Diagrams ....................Page 4 Operating Manual ......................Page 7 Quick Guide To Operation ................Page 8 Starting Your Watermaker ............... Page 10 Shutting Down Your Watermaker ............. Page 13 Long Term Storage ................. Page 14 Maintenance Manual ..................... -
Page 3: Introduction
Introduction We’d like to thank you for selecting a Sea Clear Watermaker™ to supply fresh, pure water for your vessel and your crew. Because this system was designed specifically for cruisers by cruisers, we’re confident that you will be happy with your choice. -
Page 4: Watermaker Diagrams
Control Panel (Front) High Pressure Sea Water Lift Membrane Pump Switch Pump Switch Pressure Pressure Adjustment Gauge Needle Valve Pre-filter Pressure Gauge Sea Water Valve Product Water Gauge Fresh Water Valve Fuses Sea Clear Watermakers™ Manual - Version 3-B Page 4... - Page 5 Control Panel (Back) Pre-filter Pressure Gauge 3” Sea Clear Watermakers™ Manual - Version 3-B Page 5...
- Page 6 8” long x 8” wide x 7” high Dipstick Pressure Relief 20 lb. Valve To Second Brine Discharge Port on Control Panel Output to Membrane Input from H.P. Clutch Pre-filter Assembly Housing Sea Clear Watermakers™ Manual - Version 3-B Page 6...
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Page 7: Operating Manual
Quick Guide to Operation ........Page 8 Starting Your Watermaker ........Page 10 Shutting Down Your Watermaker ......Page 13 Long Term Storage ....Page 14 (more than 5-7 days without use) Sea Clear Watermakers™ Manual - Version 3-B Page 7... -
Page 8: Quick Guide To Operation
Pressure Adjustment Needle Valve ❹ Place hose labeled “To flush tank” into 5 clockwise, gallon bucket increasing to operating pressure of 800 ❺ Turn Pressure Adjustment Needle Valve counterclockwise 2 times Sea Clear Watermakers™ Manual - Version 3-B Page 8... - Page 9 “Seawater intake” position and Fresh Water valve to “To flush tank” ⓬ Place “Flush water intake” hose into bucket position of product water Sea Clear Watermakers™ Manual - Version 3-B Page 9...
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Page 10: Starting Your Watermaker
“Seawater Intake” position and turn the Fresh Water valve to the “Flush Tank” position. (See Figure 1.) ❸ Place the hose labeled “To flush tank” into a clean 5 gallon bucket. Figure 1 Sea Clear Watermakers™ Manual - Version 3-B Page 10... - Page 11 It is critical that the pressure remain constant at 800 PSI at all times. Do NOT increase the pressure to attempt to achieve a higher product output. Sea Clear Watermakers™ Manual - Version 3-B Page 11...
- Page 12 ⓭ Monitor the level of water in your tank. When the tank is full or when you are finished making water, proceed to the shut down process on the following page. Sea Clear Watermakers™ Manual - Version 3-B Page 12...
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Page 13: Shutting Down Your Watermaker
Pump is running and the Seawater valve is in the “Seawater Intake” position. When shutting down the system, always switch the Seawater valve to the “Flush water intake” position before turning off the Seawater Lift Pump. Sea Clear Watermakers™ Manual - Version 3-B Page 13... -
Page 14: Long Term Storage
5 gallons of product water available, you may use clean tap water instead. However, the tap water must be run through a charcoal filter first to eliminate all chlorine, as this will damage your membrane. Sea Clear Watermakers™ Manual - Version 3-B Page 14... - Page 15 ►►►Keep a close watch on the 5 gallon bucket to be sure it does not run dry. ►►► D epending upon Seawater Lift Pump installation, it may be necessary to drain water from hoses and lift pump before exposing to freezing temperatures. Sea Clear Watermakers™ Manual - Version 3-B Page 15...
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Page 16: Maintenance Manual
Maintenance Manual Pre-filters ............. Page 17 High Pressure Pump ..........Page 17 Sea Clear Watermakers™ Manual - Version 3-B Page 16... -
Page 17: Pre-Filters
During installation, the gear case was filled with 9.81 oz. ISO 100 - NA 30 weight hydraulic oil and the bolts and belts were adjusted. It is good practice to inspect the belt and check the gear case oil every 20 hours of operation. Sea Clear Watermakers™ Manual - Version 3-B Page 17... - Page 18 Sea Clear Watermakers™ Manual - Version 3-B Page 18...
- Page 19 For more information about the High Pressure Pump, please visit http://www.arnorthamerica.com. Sea Clear Watermakers™ Manual - Version 3-B Page 19...
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Page 20: Installation Manual
High Pressure Pump Installation ......Page 25 Membrane Installation .......... Page 27 Seawater Lift Pump Installation ......Page 27 Running Tubing and Hoses ........Page 28 Initial System Start-up .......... Page 31 Sea Clear Watermakers™ Manual - Version 3-B Page 20... -
Page 21: System Diagram
System Diagram Sea Clear Watermakers™ Manual - Version 3-B Page 21... -
Page 22: What's Included In Your Kit
• Membrane housing mounting brackets • (1) 1/4” MNPT plug • (1) 3/4” MNPT x 3/4” HB straight • (1) 3/4” MNPT x 3/4” HB ell • (1) Pressure relief valve Sea Clear Watermakers™ Manual - Version 3-B Page 22... -
Page 23: Control Panel Installation
❷ Mount the Wiring Harness near the Control Panel (but not below the panel, as it will be obscured by hoses). ❸ Run 12-gauge wire from a dedicated 20 amp breaker to the red wire on the barrier strip. Sea Clear Watermakers™ Manual - Version 3-B Page 23... -
Page 24: Pre-Filter Installation
Pre-filter. Push and hold the red button on top of the Pre-filter Housing and turn on the Seawater Lift Pump. Continue to hold the button until air stops being released. As soon as water is seen, release the button. Sea Clear Watermakers™ Manual - Version 3-B Page 24... -
Page 25: High Pressure Pump Installation
To determine your engine’s operating RPM, refer to the AR North America chart below. ►►►Go back to page 6 and write your engine’s RPM in the gold-colored box for future reference.. Sea Clear Watermakers™ Manual - Version 3-B Page 25... - Page 26 [-] battery buss. (In most cases, this will not be required.) High Pressure Pump Fittings See “Swagelok High Pressure Fitting Installation” on page 29. NOTE: IN/OUT may be either hand of pump in order to ease installation. Sea Clear Watermakers™ Manual - Version 3-B Page 26...
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Page 27: Membrane Installation
Run the black wire to the [-] buss and the red wire to the [+] buss. ❷ Run a 3/4” hose from the output of the Seawater Lift Pump to the hose barb on the panel labeled “Seawater Intake.” Secure using stainless steel hose clamps. Sea Clear Watermakers™ Manual - Version 3-B Page 27... -
Page 28: Running Tubing And Hoses
A plastic tubing cutter with scoring action, which can be found in most hardware stores, is Figure 2 recommended. This tool can be used to cut PVC tubing as well. Do not use a hacksaw. Sea Clear Watermakers™ Manual - Version 3-B Page 28... - Page 29 9 o’clock position. Fig. 3. Note: For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the nut three-quarters turn to the 3 o’clock position. Sea Clear Watermakers™ Manual - Version 3-B Page 29...
- Page 30 The boat’s designated intake through-hull should be located in an area that will always be in the water when the boat is used under normal running conditions. This through-hull must not be located near discharge lines that could introduce foreign materials, such as head or engine exhaust. Sea Clear Watermakers™ Manual - Version 3-B Page 30...
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Page 31: Initial System Start-Up
❹ Verify water is flowing out the Brine Dump through-hull. ►►►Take a moment to check for leaks. ❺ Turn on the High Pressure Pump using the switch on the Control Panel labeled “H.P. Clutch.” Sea Clear Watermakers™ Manual - Version 3-B Page 31... - Page 32 ❺ Let system operate, discarding water for 15 minutes before testing, checking one last time for leaks. ❻ At the end of 15 minutes, fill 5 gallon bucket with product water. Sea Clear Watermakers™ Manual - Version 3-B Page 32...
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Page 33: Appendices
Appendices Pressure Vessel / Membrane Assembly ....Page 34 High Pressure Pump Repair ........Page 35 Troubleshooting Guide .......... Page 36 Sea Clear Watermakers™ Manual - Version 3-B Page 33... -
Page 34: Pressure Vessel / Membrane Assembly
NOTE: Multi-units should be plumbed in series for best flushing. MOUNTING OPTIONS: The RO vessel can be mounted in any position, horizontal to vertical, with either end up, to accommodate your installation. Sea Clear Watermakers™ Manual - Version 3-B Page 34... -
Page 35: High Pressure Pump Repair
High Pressure Pump Repair For more information about the High Pressure Pump, please visit http://www.arnorthamerica.com. Sea Clear Watermakers™ Manual - Version 3-B Page 35... -
Page 36: Troubleshooting Guide
Remove fittings and apply thread sealant • Check all hose connections • Make sure air is purged from Pre-filter Unable to obtain pressure • Check Pre-filter gauge • Replace needle valve Sea Clear Watermakers™ Manual - Version 3-B Page 36... - Page 37 • Make sure brine discharge is not blocked • Check all hose connections If you are still having difficulty with your watermaker, please contact us at (401) 400-2226 or info@ seaclearwatermakers.com. Sea Clear Watermakers™ Manual - Version 3-B Page 37...