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WARRIOR DG6700 Owner's Manual

Diesel generator
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DG6700
DIESEL GENERATOR
OWNERS MANUAL
BEFORE OPERATING THIS EQUIPMENT
PLEASE READ THESE INSTRUCTIONS CAREFULLY

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Summary of Contents for WARRIOR DG6700

  • Page 1 DG6700 DIESEL GENERATOR OWNERS MANUAL BEFORE OPERATING THIS EQUIPMENT PLEASE READ THESE INSTRUCTIONS CAREFULLY...
  • Page 3 Preface Thank-you for purchasing this generator. This operation manual contains information on how to operate and service your generator correctly. Please read this manual thoroughly before using your generator to ensure the proper operation. By following these instructions carefully, the best working condition of this generator is maintained therefore extending the life of this machine.
  • Page 4 1. To prevent fire Never add fuel to the fuel tank whilst the engine is running. Wipe away any spilt fuel or oil with a clean cloth before operating. Keep explosives and any other flammable products away from the machine at all times. -To prevent fire and to provide adequate ventilation, keep the generator at least one metre away from buildings and other equipment during operation.
  • Page 5 - Most electric motors require up to 3 times the rated wattage to start - Do not exceed the specified current limit of any socket. - Do not connect the generator to a household circuit of a house or building unless it is through a mains/generator changeover switch...

  • Page 6: Table Of Contents

    Contents 1. Main Technical Specifications and Data............. 2. Configuration...................... 3. Preparation for Starting ................... 4. Starting the Generator..................5. Operating the Generator..................6. Load........................7. Stopping the Generator..................8. Periodic Checks and Service................9. Long-term Storage....................10. Troubleshooting and Remedy................11.

  • Page 7: Main Technical Specifications And Data

    1. MAIN TECHNICAL SPECIFICATIONS AND DATA Model Rated Frequency (Hz) Max. Power (KW/kVA) 5/6. Voltage (AC) (V) Engine speed (r/min) 3 00 Generator DC Output Run time hour Engine Model Weight (kg) Dimensions (LxWxH) (mm) 910 x 5 x 7 0 2.
  • Page 8 3. PREPERATION FOR STARTING 3.1 Selection and Handling of the fuel  Selection of fuel Only use standard specification diesel, this can be red or white  Keep dust and water out of the fuel When filling the fuel tank from drums, make sure that no dust or water is mixed in with the fuel.
  • Page 9 helps prevents damage such as bearing seizures etc. However, this should not be relied upon and the engine oil level should be checked and topped up if required, daily. To ensure the generator maintains a top quality performance and the life of the generator is as long as possible, it is important to use the correct engine oil - SAE15w40 diesel engine oil and change after the first 20 hours, then every 100 hours.
  • Page 10 3.4 Checking the Generator before start up. 1. Turn off the main breaker switch and remove all loads. Be sure to turn off the main breaker switch before starting. The generator should be earthed to prevent electric shocks. - Before starting the engine, be sure to switch OFF any appliances connected to it. - Ensure that the breaker switch is OFF before switching between 115v/230v.

  • Page 11: Starting The Generator

    4. STARTING THE GENERATOR Do not connect tools or any other appliances to the generator before starting. 1. Starting 1. Open the fuel cock. 2. Set the engine speed lever to the 'RUN' position. 3. Turn the starting key clockwise to the 'START' position. Remove your hand from the key as soon as the engine starts.

  • Page 12: Operating The Generator

    - Always leave the starting key in the 'ON' position while the engine is running. 2. Battery 1. When you first install the battery, ensure that the battery's polarity is the same as the generator's battery leads - Black = negative, Red = positive. Check the voltage is 12.3V+, if lower, the battery must be charged.

  • Page 13: Load

    - Do not loosen or readjust either the engine speed limiting bolt or the fuel injection limiting bolt as this will cause the performance of the generator to be affected. 5.2 Checks during the running of the generator 1. Check that there is no abnormal sound or vibration. 2.

  • Page 14: Stopping The Generator

    - Connect the positive and negative charging lead clips to the correct poles of the battery. - If you try to charge a large capacity battery, which is at a low voltage, excessive current flow may occur. This may result in the fuse for the 12v DC blowing. - Do not use 12V DC and 230V AC at the same time.

  • Page 15: Periodic Checks And Service

    3. Run the generator without load for three minutes. Do not stop the engine suddenly or whilst under load. This can damage the AVR and cause damage to the alternator through overheating. - Turn the electric key start switch to the 'OFF' position, or Press down the stop lever. - Turn the fuel cock lever to the 'S' position - Do not stop the engine with the decompression lever.
  • Page 16 Every First Three Six Months Every Item Month Months or 500 hours Year or or 20 or 100 1000 hours hours hours Check and refill with diesel Change engine oil Check and refill engine oil Check for oil leakage Check and tighten fastening parts Yes - Replace engine oil first...
  • Page 17 - Never run the engine without the air filter element or with a damaged element. 8.4 Clean and replace fuel filter The fuel filter should be replaced regularly to ensure maximum engine output. Replace Every 6 months or 500 hours or sooner if contaminated with dirt or water 1.

  • Page 18: Long-Term Storage

    negative). Check the voltage is above 12.3V, if not the battery should be charged. 2. Check the voltage, once a month. The voltage of a standard battery is 12.5v- 13.6v. 3. If the battery voltage is too low, it should be removed and re-charged. 4.

  • Page 19: Troubleshooting And Remedy

    10. TROUBLESHOOTING AND REMEDY Problem Fault Cause Remedy The diesel engine will not Insufficient fuel Refill with fuel start Fuel tap is not at ON position Turn it to the 'ON' position Fuel injection pump does not Remove the injector pump deliver the fuel or deliver and have tested.

  • Page 21: Service Record

    12. Service Record Sheet Date Hours Maintenance undertaken Name...

  • Page 22: Notes

    13. Notes...

  • Page 23: Declaration Of Conformity

    14. Declaration of Conformity confirms that this Diesel Generator conforms to the following: CE Directives:  2006/42/EC Machinery Directive  2004/108/EC EMC Directive  2006/95/EC Low Voltage Directive  2000/14/EC Noise Emissions Directive Warranty This generator is covered by a 12 month/1000 hour Warranty. The warranty covers manufacturing defects only, not wear and tear.
  • Page 24 CONTACT WARRIOR TECH DEPARTMENT For any technical or faults please contact warrior direct on the following number or write: Warrior Generators, Unit 27 Salisbury Road Haydock Industrial Estate St Helens, WA11 9XG United Kingdom Tel: +44 (0)1942 528271 YOUR LOCAL DEALER...

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