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Challenger CH-35 Owner's Manual

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OWNER'S MANUAL
CH-35
PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
FORM NO. 0501062
01 / 2001
Phone (423) 238-4171 • FAX (423) 238-5371
PRICE $25.00

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  • Page 1 OWNER'S MANUAL CH-35 PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc. 8503 Hilltop Drive Ooltewah, Tennessee 37363 FORM NO. 0501062 01 / 2001 Phone (423) 238-4171 • FAX (423) 238-5371...
  • Page 2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT A S EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of...
  • Page 3 OWNER, USER AND OPERATOR: Challenger appreciates your choice of our towing and recovery unit for your application. Our number one priority is user safety which is best achieved by our joint efforts. We feel that you can make a major contribution to safety if you, as the equipment owner and operator: 1.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section Vl - PARTS SUBFRAME ASSEMBLY ......VI-2 & VI-3 BODY ASSEMBLY ....... VI-4 & VI-5 RECOVERY BOOM ASSEMBLY .

  • Page 5: Section Vl - Parts

    Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the CHALLENGER CH-35 that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your CHALLENGER CH-35 in its original state and optimum operating capacities.

  • Page 6: Subframe Assembly

    Section VI - PARTS (cont'd) SUBFRAME ASSEMBLY VI-2...
  • Page 7 Section VI - PARTS (cont'd) Section VI - PARTS (cont'd) SUBFRAME ASSEMBLY BODY ASSEMBLY REF. PART REQ'D NUMBER DESCRIPTION 0300113 GREASE FITTING 0301861 QUICK PIN 0302538 BUSHING, 3-1/2" X 2-1/2" INTERNAL 0302540 CENTER BONDED MOUNT 0302541 SPECIAL WASHER 0303089 RAMP PAD 0303445 SAFETY CHAIN, SYSTEM 10 REF.

  • Page 8: Body Assembly

    Section VI - PARTS (cont'd) BODY ASSEMBLY VI-4...
  • Page 9 PANEL, CONTROL 0706972 LIGHT PYLON, MOUNTING RUBBER 0711344 PANEL, GAUGE 0803036 CROSSMEMBER, ALUMINUM BODY 0902286 CHALLENGER NAMEPLATE KIT 0400035 SCREW, #10-24 X 1/2" OVAL HD SS DE0186 CHALLENGER NAMEPLATE 0902328 BODY MOUNTING KIT (NOT SHOWN) 0400288 SCREW, 3/4"-10 X 2-1/2" HEX HD CAP 0400431 NUT, 3/4"-10 NYLOK HEX...
  • Page 10 Section VI - PARTS (cont'd) RECOVERY BOOM ASSEMBLY VI-6...

  • Page 11: Recovery Boom Assembly

    Section VI - PARTS (cont'd) RECOVERY BOOM ASSEMBLY REF. PART REQ'D NUMBER DESCRIPTION 0300113 GREASE FITTING 0302880 WIRE ROPE, 6 X 37 IWRC, 3/4" X 200' 0301895 GREASE FITTING, STR 1/8" 0303441 SHEAVE, 10" 0303490 WEAR PAD 0306585 SCREW REF. 0306743 EXTEND CYLINDER 0400121...

  • Page 12: Underlift & Tower Assembly

    Section VI - PARTS (cont'd) UNDERLIFT & TOWER ASSEMBLY VI-8...
  • Page 13 Section VI - PARTS (cont'd) UNDERLIFT & TOWER ASSEMBLY REF. PART REF. PART REQ'D NUMBER DESCRIPTION REQ'D NUMBER DESCRIPTION 0300110 SNAP RING 1" 0706995 BOLT-ON SPACER PAD 0300113 GREASE FITTING 0706996 BOLT-ON SPACER PAD 0301197 COMPRESSION SPRING, CROSS BAR 0707019 EXTEND CYLINDER SHAFT 0301398 DETENT BALL, 1-3/16"...
  • Page 14 Section VI - PARTS (cont'd) UNDERLIFT HYDRAULICS VI-10...

  • Page 15: Underlift Hydraulics

    Section VI - PARTS (cont'd) UNDERLIFT HYDRAULICS REF. PART REQ'D NUMBER DESCRIPTION 0300044 CONNECTOR, 6MJ-8MB 0300142 ELBOW, 6MJ-4MP90 0300206 BRANCH TEE, 6MJ-6MJ-4MP 0301424 CONNECTOR, 6MJ-4MP 0301470 ELBOW, 6MJ-8MP90 0301473 HOSE ASSEMBLY, 18" 0301522 CONNECTOR, 6MJ-6MB 0301601 HOSE CLAMP, INSULATED 5/8" 0301620 ELBOW, 6MJ-6MB90 0301730...

  • Page 16: Recovery Boom Hydraulics

    Section VI - PARTS (cont'd) RECOVERY BOOM HYDRAULICS VI-12...
  • Page 17 Section VI - PARTS (cont'd) RECOVERY BOOM HYDRAULICS REF. PART REQ'D NUMBER DESCRIPTION 0300041 CONNECTOR, 8MJ-8MB 0300044 CONNECTOR, 6MJ-8MB 0300113 GREASE FITTING 0300365 CLAMP, CHECK VALVE RETAINING, 7" 0300657 HOSE ASSEMBLY, 46" 0300659 HOSE ASSEMBLY, 45" 0301529 HOSE ASSEMBLY, 58" 0301547 ELBOW, 8MJ-12MB90 0301731...

  • Page 18: Pump, Valve & Filter Hydraulics

    Section VI - PARTS (cont'd) PUMP, VALVE & FILTER HYDRAULICS VI-14...
  • Page 19 Section VI - PARTS (cont'd) PUMP, VALVE & FILTER HYDRAULICS REF. PART REF. PART REQ'D NUMBER DESCRIPTION REQ'D NUMBER DESCRIPTION 0301696 ELBOW, 6MJ-6FJX90 0400392 NUT, 3/8"-16 NYLOK HEX 0301965 HOSE ASSEMBLY, 131" 0400480 WASHER, 3/8" FLAT 0302205 GAUGE, FLUSH MOUNT 6000 PSI 0704045 SPACER, CONTROL VALVE 0302577...

  • Page 20: Winch Hydraulics & Air Free Spool

    Section VI - PARTS (cont'd) PLANETARY WINCH HYDRAULICS & AIR FREE SPOOL VI-16...
  • Page 21 Section VI - PARTS (cont'd) PLANETARY WINCH HYDRAULICS & AIR FREE SPOOL REF. PART REQ'D NUMBER DESCRIPTION 0300041 CONNECTOR, 8MJ-8MB 0300324 SOLENOID VALVE, AIR CONTROL 18 FT. 0301577 AIR HOSE, 1/4" O.D. 0301893 HOSE ASSEMBLY, 84" 7 FT. 0302431 CONVOLUTED LOOM, 3/8" 0302546 CLAMPING UNIT 0302550...

  • Page 22: Left Control Assembly

    Section VI - PARTS (cont'd) LEFT CONTROL ASSEMBLY VI-18...
  • Page 23 Section VI - PARTS (cont'd) LEFT CONTROL ASSEMBLY REMOTE CONTROL ASSEMBLY REF. PART REF. PART REQ'D NUMBER DESCRIPTION REQ'D NUMBER DESCRIPTION 0300341 CONTROL KNOB, W/L (UP/DOWN) REMOTE CONTROL ASSEMBLY 0300834 CONTROL KNOB, (IN/OUT) 10 / 16 0300166 WIRE CONNECTOR, SPADE 0300835 CONTROL KNOB, BOOM (UP/DOWN) 0301574...
  • Page 24 Section VI - PARTS (cont'd) RIGHT CONTROL ASSEMBLY VI-20...

  • Page 25: Right Control Assembly

    Section VI - PARTS (cont'd) RIGHT CONTROL ASSEMBLY REF. PART REQ'D NUMBER DESCRIPTION 0300834 CONTROL KNOB, (IN/OUT) 0300835 CONTROL KNOB, BOOM (UP/DOWN) 0300836 CONTROL KNOB, JACK (UP/DOWN) 0300837 CONTROL KNOB, BOOM (IN/OUT) 0302457 CONTROL CABLE, 104" 0302726 GREASE FITTING, 1/4"-28 X 45° 0303008 ADJUSTABLE CLEVIS 0303427...

  • Page 26: Rear Spade Hydraulics

    Section VI - PARTS (cont'd) REAR SPADE HYDRAULICS REF. PART REQ'D NUMBER DESCRIPTION 0300044 CONNECTOR, 6MJ-8MB 0301522 CONNECTOR, 6MJ-6MB 0303017 CONNECTOR, 8MB-6FB REF. 0303093 CONTROL VALVE, VDP11DDDC110 REF. 0303094 CONTROL VALVE, VDP11CDDDC53 0303691 HYDRAULIC CYLINDER 0303748 HOSE ASSEMBLY, 136" VI-22...

  • Page 27: Hydraulic Cylinders

    Section VI - PARTS (cont'd) HYDRAULIC CYLINDERS REF. PART REQ'D NUMBER DESCRIPTION 0306747 BOOM LIFT CYLINDER (COMPLETE) SEAL KIT, BOOM LIFT CYLINDER 0306743 BOOM EXTEND CYLINDER (COMPLETE) SEAL KIT, BOOM EXTEND CYLINDER 0306745 UNDERLIFT TILT CYLINDER (COMPLETE) SEAL KIT, UNDERLIFT TILT CYLINDER 0306744 UNDERLIFT EXTEND CYLINDER (COMPLETE) SEAL KIT, UNDERIFT EXTEND CYLINDER...

  • Page 28: Glad Hand Kit

    Section VI - PARTS (cont'd) GLAD HAND KIT REF. PART REQ'D NUMBER DESCRIPTION 0301909 RECEPTACLE BOOT 0301944 GLAD HAND COUPLING 0301945 GLAD HAND PLUG 0301946 BULKHEAD CONNECTOR 0301947 ADAPTER, 1/4" NPM X 3/8" SYN. HOSE 0301948 HD 7-WAY TRAILER CONNECTOR 0400070 SCREW, 1/4"-20 X 1"...

  • Page 29: Lift Adapters

    Section VI - PARTS (cont'd) LIFT ADAPTERS REF. PART REQ'D NUMBER DESCRIPTION 0200018 FORK, SHORT (3" OPENING) 0200020 FORK, MEDIUM (3" OPENING) 0200021 FORK, MEDIUM (4-1/2" OPENING) 0200023 FORK, LONG (4-1/2" OPENING) 0200024 FORK, OFFSET REAR AXLE 0400585 HAIR PIN COTTER, 1-1/4" 0711002 BOLT, MODIFIED 5/8"-11 X 6"...
  • Page 30 Section VI - PARTS (cont'd) KING PIN ADAPTER REF. PART REQ'D NUMBER DESCRIPTION 0803605 KING PIN ADAPTER WELDMENT 0902782 FIFTH WHEEL ADAPTER (COMPLETE) 0400555 ROLL PIN, 3/8" X 1-1/2" HD1259 SNAPPER PIN VA0660 FIFTH WHEEL PIVOT PLATE WELDMENT VA0661 PULL PIN WELDMENT VA0662 PIVOT PIN WELDMENT 124002211...

  • Page 31: Light Kit

    Section VI - PARTS (cont'd) LIGHT KIT REF. PART REQ'D NUMBER DESCRIPTION 0302542 LIGHT, STOP & TURN ( COMPLETE) 0302543 LIGHT, BACK-UP (COMPLETE) 0400025 SCREW, #8-32 x 3/4" RD HD SLOTTED VI-27...
  • Page 32 Section VI - PARTS (cont'd) LIGHT KIT REF. PART NUMBER DESCRIPTION 0300442 3-LIGHT BAR ASSEMBLY (COMPLETE) 0300507 BULB, MARKER LIGHT 0200511 LENS, 3-LIGHT BAR REF. PART NUMBER DESCRIPTION 0301390 LIGHT, TURN (COMPLETE) 0304123 BEZEL MOUNTING SCREW 0304124 CHROME BEZEL 0304125 LENS &...
  • Page 33 Section VI - PARTS (cont'd) LIGHT KIT REF. PART NUMBER DESCRIPTION 0302201 LIGHT, FLOOD (COMPLETE) REF. PART NUMBER DESCRIPTION 0302544 LIGHT, DOME (COMPLETE) VI-29...
  • Page 34 Section VI - PARTS (cont'd) LIGHT KIT REF. PART NUMBER DESCRIPTION 0301740 GROMMET & PLUG, MARKER LIGHT 0301741 SEALED MARKER LIGHT, RED 0301742 SEALED MARKER LIGHT, AMBER REF. PART NUMBER DESCRIPTION 0300076 BRACKET, LICENSE PLATE 0300273 LICENSE PLATE ILLUMINATOR (COMPLETE) 0300512 BULB, LICENSE PLATE ILLUMINATOR VI-30...
  • Page 35 Section VI - PARTS (cont'd) LIGHT KIT REF. PART NUMBER DESCRIPTION 0302611 LIGHT, AMBER MARKER (COMPLETE) VI-31...
  • Page 36 NOTES...
  • Page 37 NOTES...
  • Page 38 Miller Industries Towing Equipment Inc. 8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171 www.millerind.com...

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