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INSTALLATION INSTRUCTIONS
35" Tall, High Efficiency Condensing Gas Furnace
These instructions must be read and understood completely before attempting installation.
DANGER, WARNING, CAUTION, and NOTE
The
signal
words
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER -- Immediate hazards which will result in
severe personal injury or death.
WARNING -- Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION -- Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE -- Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.

TABLE OF CONTENTS

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Portions of the text and tables are reprinted from NFPA 54 /ANSI Z223.1--2012, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washington, DC
20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety.
Printed in U.S.A.
Single- -Stage, PSC Blower Motor
WFAR080B048 (B Series Only)
WFAR (All C Series)
Safety Labeling and Signal Words
DANGER,
WARNING,
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Signal Words in Manuals
The signal word WARNING is used throughout
this manual in the following manner:
WARNING
!
The signal word CAUTION is used throughout
this manual in the following manner:
CAUTION
!
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
Safety--alert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
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INSTALLER: Affix these instructions on or adjacent to the
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furnace.
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CONSUMER:
Retain
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reference.
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440 01 7104 02
Use of the AHRI Certified TM Mark indicates a
manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
these
instructions
12/9/2014
for
future

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Summary of Contents for Grandaire WFAR

  • Page 1: Table Of Contents

    Single- -Stage, PSC Blower Motor 35” Tall, High Efficiency Condensing Gas Furnace WFAR080B048 (B Series Only) WFAR (All C Series) These instructions must be read and understood completely before attempting installation. Safety Labeling and Signal Words DANGER, WARNING, CAUTION, and NOTE...
  • Page 2 Required Notice for Massachusetts Installations Important The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows: 5.08: Modifications to NFPA- -54, Chapter 10 2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS.
  • Page 3: Safety Considerations

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR SAFETY CONSIDERATIONS changing residential construction practices. We require these instructions as a minimum for a safe installation. Follow all safety codes. Wear safety glasses, protective WARNING clothing, and work gloves. Have a fire extinguisher available.
  • Page 4: Introduction

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR CODES AND STANDARDS 11. See Table 2 for required clearances to combustible construction. 12. Maintain a 1--in. (25 mm) clearance from combustible Follow all national and local codes and standards in materials to supply air ductwork for a distance of 36 in.
  • Page 5: Electrostatic Discharge

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 1. Disconnect all power to the furnace. Multiple disconnects When lever type gas shutoffs are used they shall be may be required. DO NOT TOUCH THE CONTROL OR T--handle type. ANY WIRE CONNECTED TO THE CONTROL PRIOR The use of copper tubing for gas piping is not TO DISCHARGING YOUR BODY’S ELECTROSTATIC...
  • Page 6: Minimum Clearances To Combustible Materials

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Table 2 – Minimum Clearances to Combustible Materials for All Units POSITION CLEARANCE REAR FRONT (Combustion air openings in furnace and in structure) 1 in. (25 mm) Recommended for service *24 in. (610 mm) All Sides of Supply Plenum *1 in.
  • Page 7: Dimensional Drawing

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR SHIP WT. FURNACE SIZE CABINET BOTTOM OUTLET WIDTH AIR INTAKE LB (KG) WIDTH INLET WIDTH 040A030C 14--3/16 (361) 12--1/2 (319) 12--9/16 (322) 7--1/8 (181) 123 (55) 060B048C 17--1/2 (445) 15--7/8 (403) 16 (406) 8--3/4 (222)
  • Page 8: Location

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR LOCATION CAUTION PERSONAL INJURY AND/OR PROPERTY DAMAGE HAZARD BACK POSI- Improper use or installation of this furnace may result TIONED DOWN- in premature furnace component failure. This gas WARD furnace may be used for heating buildings under...
  • Page 9: Air For Combustion And Ventilation

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR See Table 1 for loose parts bag contents. Masonry acid washing materials This furnace must: All fuel--burning equipment must be supplied with air for fuel combustion. Sufficient air must be provided to avoid negative be installed so the electrical components are pressure in the equipment room or space.
  • Page 10 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR the furnace. Follow the guidelines below to insure that the Spaces having less than 50 cubic feet per 1,000 Btuh furnace and other gas appliances have sufficient air for (4.8 cubic meters per kW) require the Outdoor combustion.
  • Page 11: Minimum Free Area Required

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Standard Method minimum dimension of air openings shall be at least 3 in. (80 mm). (See Figure 7.) 1. The space has no less volume than 50 cubic feet per c. Combining space on different floor levels. The...
  • Page 12: Minimum Space Volumes

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR EXAMPLES: Determining Free Area FURNACE WATER HEATER TOTAL INPUT (130,000 divided by 32.5 Sq. In. for each two Vertical Ducts or Open- 100,000 30,000 4,000) ings (100,000 divided by 60,000 40,000 33.3 Sq. In. for each Single Duct or Opening...
  • Page 13: Condensate Trap

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR CONDENSATE TRAP NOTICE Condensate Trap - - Upflow Orientation The field-supplied, accessory horizontal drain trap grommet When the furnace is installed in the upflow position, it is not is ONLY REQUIRED FOR DIRECT VENT APPLICATIONS. It...
  • Page 14 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Remove pressure switch tube from front pressure switch and discard. A new tube is shipped in the loose parts bag. Remove relief tube from relief Remove tube from relief port. port on condensate trap. Remove the screw...
  • Page 15 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Remove plug from If alternate vent position collector box. is required, loosen clamp DO NOT DISCARD. on inlet of vent elbow. Remove the screw that secures the trap to the collector box and remove trap.
  • Page 16 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Remove the screw that secures the condensate trap to the collector box If alternate vent position and remove trap. is required, loosen clamp on vent elbow inlet. Remove relief tube from relief port on condensate trap.
  • Page 17 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR CONDENSATE DRAIN the casing. (The left or right side is as you are viewing/facing the furnace from the front.) CONNECTION An indoor coil condensate drain or humidifier drain can be connected to the external furnace condensate drain provided: CAUTION a.
  • Page 18 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Horizontal Orientation 4. Remove the formed grommet from the rubber drain elbow by cutting the elbow along the vertical line located 1. The condensate trap outlet extends 2--in. (51 mm) below about 1--3/8 in. (35 mm) away from the formed grommet.
  • Page 19 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Open standpipe for coil Ä Ä Ä Ä Ä Ä Ä Ä Ä Evaporator Coil or humidifier drain + + + Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä...
  • Page 20 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR NOTE: Trap grommet is required only for direct-vent Evaporator Coil Ä Ä Ä Ä Ä Ä Ä Ä Ä applications. Ä Ä Ä Ä Ä Ä Ä Ä Ä Open standpipe Ä Ä Ä Ä Ä Ä Ä Ä Ä...
  • Page 21: Installation

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR INSTALLATION Leveling Legs (If Desired) In upflow position with side return inlet(s), leveling legs may be used. (See Figure 23.) Install field--supplied, 5/16 x 1--1/2 in. (8 NOTICE x 38 mm) (max) corrosion--resistant machine bolts, washers and nuts.
  • Page 22: Platform Furnace Support

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Return Air Connections Platform Furnace Support Construct working platform at location where all required WARNING furnace clearances are met. (See Table 2 and Figure 29.) For furnaces with 1--in. (25 mm) clearance requirement on side, set FIRE HAZARD furnace on non--combustible blocks, bricks or angle iron.
  • Page 23: Filter And Return Duct Sizing

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Filter and Return Duct Sizing Side Return Air Inlet These furnaces are shipped with bottom closure panel installed Pressure drop must be taken into account when sizing filters, in bottom return--air opening. This panel MUST be in place filter racks, IAQ devices, and associated system ductwork.
  • Page 24 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c. (Pa) Table 6 Representative After-Market Filter Media* Factory-Accy Fiberglass* Pleated* 14 x 25 Filter Washable (1-in. / 2.5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm) (1-in.
  • Page 25 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR FURNACE FILTER FRAME DOOR TABS FILTER ⅜” 2 ⅜” ½” 1 ¼” (1 cm) (1.3 cm) (6 cm) (3 cm) TABS (TYP.) 25 ⅛” ¾” (64 cm) 4” (2 cm) (3 cm) 16 ⅛” 23 ⅛”...
  • Page 26 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Table 8 – Opening Dimensions - - In. (mm) FURNACE PLENUM OPENING FLOOR OPENING CASING APPLICATION WIDTH IN. (mm) Upflow Applications on Combustible or Noncombus- 12--11/16 21--5/8 13--5/16 22--1/4 tible (322) (549) (338) (565) Flooring (subbase not required)
  • Page 27 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 5/ 16  (8mm) (8mm) 5/ 16   (44mm)  (44mm) (8mm)  BOTTOM CLOSURE PANEL (8mm) 5/ 16  (44mm) 3/ 4  3/ 4  (44mm) BOTTOM PLATE A89014 A11092 Figure 23 - - Leveling Legs Figure 24 - - Removing Bottom Closure Panel LEVEL 0-IN.
  • Page 28 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR HORIZONTAL TOP RETURN NOT PERMITTED FOR ANY MODEL HORIZONTAL TOP RETURN NOT PERMITTED FOR ANY MODEL SUPPLY RETURN *RETURN *HORIZONTAL LEFT BOTTOM RETURN NOT PERMITTED A11038 FOR ALL MODELS. SEE TABLE BELOW. A14006 Figure 28 - - Horizontal Return Air Configurations and Restrictions...
  • Page 29: Air Ducts

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR COMBUSTION-AIR PIPE (SEE VENTING SECTION) 2-IN. (51 mm) A11155 Figure 30 - - Suspended Furnace Installation NOTE: Local codes may require a drain pan and condensate trap when a condensing furnace is installed over a finished ceiling.
  • Page 30: Gas Piping

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR GAS PIPING one hanger every 6 ft. (1.8 M). Joint compound (pipe dope) should be applied sparingly and only to male threads of joints. Pipe dope must be resistant to the action of propane gas.
  • Page 31: Electrical Connections

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR SINGLE-STAGE ON/OFF Switch SUPPLY 1/2” NPT Inlet FRONT Regulator Seal Cap MANUAL Regulator Adjustment SHUT OFF Regulator Seal Cap under Cap VALVE (REQUIRED) NOTE: Union may be inside the UNION 1/8” NPT Inlet vestibule where permitted by...
  • Page 32: J--Box Installation

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR J- -Box Installation WARNING WARNING ELECTRICAL SHOCK AND FIRE HAZARD FIRE OR ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury, death, or property damage. Failure to follow this warning could result in personal injury, death, or property damage.
  • Page 33: Alternate Power Supplies

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 24- -V Wiring 2. Route listed power cord through 7/8--in. (22 mm) diameter hole in casing and J--Box bracket. Make field 24--v connections at the 24--v terminal strip. (See 3. Secure power cord to J--Box bracket with a strain relief Figure 38.) Use only AWG No.
  • Page 34 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR OPTIONAL GROUND J--BOX LOCA- TIONS NEUTRAL LINE VOLTAGE Representative drawing only, some models may vary in appearance. L12F024 J--BOX MOUNTING SCREWS ELECTRIC DISCONNECT SWITCH COPPER J--BOX WIRE ONLY MOUNTING BRACKET ALUMINUM WIRE A11146 Figure 35 - - Field- -Supplied Electrical Box on Furnace...
  • Page 35 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-V THREE PHASE 208/230-V SINGLE PHASE...
  • Page 36: Venting

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR VENTING Canadian standard CAN/CSA B149 is dependent upon full compliance with all installation instructions. Under this NOTE: Planning for the venting system should be done in standard, it is recommended that the vent system be checked conjunction with planning for the ductwork, drainage, and once a year by qualified service personnel.
  • Page 37: Venting Systems

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR system, or Figure 54 for single--pipe or ventilated combustion WARNING air option. A furnace shall not be connected to a chimney flue serving a CARBON MONOXIDE POISONING HAZARD separate appliance designed to burn solid fuel. Other gas...
  • Page 38: Locating The Vent Termination

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Non-Direct Vent (1-pipe) System NOTICE In a non direct-vent (1-pipe) system, all air for combustion is taken from the area adjacent to furnace, and all flue products RECOMMENDED SUPPORT FOR VENT TERMINA- are discharged to outdoor atmosphere.
  • Page 39: Ventilated Combustion Air

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR For vent termination clearance, references to National codes 2. Therefore, the Direct Vent termination must be located are shown in Figure 51 for Direct Vent/2--Pipe system and on wall “A”. Figure 52 Ventilated Combustion Air/Non--direct 3.
  • Page 40: Termination Requirements For The Provinces Of Alberta And Saskatchewan

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR clearances required by National code authorities. Allowable The Maximum Vent Length for the vent and combustion air pipe vent terminations are shown in Figure 54. (when used) is determined from the Maximum Equivalent Vent Length in Table 14, minus the number of fittings multiplied by A combustion inlet air pipe to the outdoors is not required for a the deduction for each type of fitting used from Table 15.
  • Page 41 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 7. Select a diameter of vent pipe from Table 14 and note NOTICE the Maximum Equivalent Vent Length (MEVL) shown for that application for that specific furnace input size. ADDITIONAL INFORMATION FOR POLYPROPYL- Compare the Total Equivalent Vent Length (TEVL) to the...
  • Page 42: Configure The Furnace

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Configure the Furnace Install the Vent and Combustion Air Pipe With the furnace installed in the required position, remove the WARNING desired knockouts from the casing. It will be necessary to remove one knockout for the vent pipe and the other knockout for the combustion air connection.
  • Page 43 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 3. Pilot drill the screw holes for the adapter in the casing Hangar Spacing and attach the vent pipe adapter to the furnace with Pipe Diameter Material 1 ½-in. 2-in. 2 ½-in. 3-in. 4-in. sheet metal screws...
  • Page 44: Installing The Vent Termination

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 6. Tighten the clamp around the outlet of the vent elbow. WARNING Torque the clamp to 15 lb--in. 7. Apply cement to the end of the pipe and to the inside of CARBON MONOXIDE POISONING HAZARD the plastic vent adapter.
  • Page 45 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 3. Slide assembled kit with rain shield REMOVED through 3. Install bracket as shown in Figure 53 and Figure 55. hole. NOTE: For applications using vent pipe option indicated by NOTE: Do not allow insulation or other materials to accumulate dashed lines in Figure 53 and Figure 54, rotate vent elbow 90_ inside of pipe assembly when installing it through hole.
  • Page 46 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Table 13 – Maximum Allowable Exposed Vent Length Table - - Ft. / M Maximum Allowable Exposed Vent Length in Unconditioned Space (Feet) Unit Size 40,000* BTUH 60,000 BTUH Uninsulated Uninsulated 3/8-in. Insulation 1/2-in. Insulation 3/8-in.
  • Page 47 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Table 14 – Maximum Equivalent Vent Length Table - - Ft. / M Single Stage feet/inches 40,000 Outlet choke Unit Size 60,000 80,000 100,000 120,000 140,000 required under 10 ft. TEVL Pipe Dia. 1 ½...
  • Page 48: Venting System Length Calculations

    INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Venting System Length Calculations The Total Equivalent Vent Length for EACH combustion air or vent pipe equals the length of the venting system, plus the equivalent length of elbows used in the venting system from Table 15.
  • Page 49 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Attach gaskets to vent pipe and Vent Coupling and Adapter combustion air adapters. A13074 Figure 42 - - Vent Coupling and Adapter with Gaskets INDUCER OUTLET VENT ELBOW CLAMP TORQUE 15 LB-IN. VENT PIPE CLAMP TORQUE 15 LB-IN.
  • Page 50 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Rotate vent elbow to required position. Any other unused knockout may be used for combustion air connection. Rotate vent elbow to required position. & UPFLOW LEFT CONFIGURATION DOWNFLOW LEFT CONFIGURATION A11309A A11311A Rotate vent elbow to required position.
  • Page 51 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR ALTERNATE COMBUSTION AIR CONNECTIONS HORIZONTAL LEFT--VERTICAL VENT CONFIGURATION HORIZONTAL RIGHT--VERTICAL VENT CONFIGURATION A11327A A11337 Alternate combustion air connection. Rotate vent elbow to required position. Vent Pipe Requires Internal Vent Kit See Product Data for Current Kit Number...
  • Page 52 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR NOTES FOR VENTING OPTIONS 1. Attach vent pipe adapter with gasket to furnace casing. 2. Align notches in rubber coupling over standoffs on adapter. Slide clamps over the coupling. 3. Slide vent pipe through adapter and coupling into vent elbow.
  • Page 53 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 25- -24- -65- -2 NOTE: The following is based upon National codes for gas appliances, and is provided as a reference. Refer to Local codes which may supersede these standards and/or recommendations. (1 ) (2 ) Canadian Installations U.S.
  • Page 54 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR 25- -24- -65- -2 NOTE: The following is based upon National codes for gas appliances, and is provided as a reference. Refer to Local codes which may supersede these standards and/or recommendations. (1 ) (2 ) Canadian Installations U.S.
  • Page 55 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Roof Termination (Preferred) Note: 36--in. separation between pairs of inlets only required for direct--vent systems Note: Vertical separation between At least 36 in. “A” denotes 0 To 2 in. (51mm) combustion air and vent (914mm) Between the first 2 vents Third 8 ¾...
  • Page 56 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR OPTIONAL TERMINATION BRACKET FOR 2-PIPE TERMINATIONS OPTIONAL 12 IN. (305 MM) MIN. BRACKET COUPLING SEPARATION BETWEEN 12 IN. (305 MM) MIN. SEPARATION BOTTOM OF COMBUSTION BETWEEN BOTTOM OF AIR AND BOTTOM OF VENT. COMBUSTION AIR AND BOTTOM OF VENT.
  • Page 57 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR Ventilated Combustion Air intake pipe Pipe hangar 3” (76 mm) 12” (305 mm) Ventilated Combustion Air intake termination in crawl space CRAWL SPACE highest level of insulation ATTIC A10497 Figure 56 - - Vent Terminations for Ventilated Combustion Air Specifications subject to change without notice.
  • Page 58 INSTALLATION INSTRUCTIONS Gas Furnace: WFAR TO CODE- - APPROVED DRAIN OR CONDENSATE PUMP Representative drawing only, some models may vary in appearance L12F028 Figure 57 - - Recommended Combustion Air Inlet Moisture Trap Copyright 2014 International Comfort Products Lewisburg, TN 37091 USA Specifications subject to change without notice.

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