Summary of Contents for Super Power SP3500WS
- Page 1 GASOLINE GENERATING SET web: www.superpowergenerator.com E‐mail： verahardworking@hotmail.com Owner’s Manual 1/22 ...
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Page 2: Important Safety Information
IMPORTANT SAFETY INFORMATION SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep you invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference. The ... -
Page 3: Installation Procedures
serious personal injury. 4. When operating a power tool outside, use an outdoor extension cord marked "W‐A" or "W". These extension cords are rated for outdoor use, and reduce the risk of electric shock. 5. CAUTION! Never run the generator in an enclosed garage or any other type of enclosed structure without a proper, leak‐free ventilation shaft. Carbon Monoxide, an odorless, colorless deadly gas may accumulate and cause serious injury or death. ... -
Page 4: Operation
hold the weight of the Generator. If the floor/ground surface is not level, strong cross members should be placed under the full length of the Generator Frame at its low side. 7. For trailer installation, the Generator should be mounted on the center point of the trailer, over the wheels. OPERATION STARTING THE ENGINE 1. Starting with hand Turn the Engine Switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine. ON: To run the engine. Electric start Key position : can OFF: To Stop the engine. Key be removed/inserted. ON: To run the engine after starting. START: To start the engine by turning the starter motor. 2. The fuel valve is located between the fuel tank and carburetor. When the valve lever to the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the OFF after stopping the engine. ... - Page 5 restarting a warm engine. 4. Operate the RECOIL STARTER: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil starter to crank the engine. Electric start can Key position :Key be removed/inserted. START: To start the engine by turning the starter motor . Return the key to the ON position once the engine has started. Do not use the starter for more than 5 seconds at a time. If the engine fails to start, release the switch and wait 10 seconds before operating the starter again. 5. If the choke lever has been moved to the CLOSED position to start the engines, gradually move it to the OPEN position as the engine warms up. ...
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Page 6: Stopping The Engine
STOPPING THE ENGINE 1. Remove any load from circuit out and close circuit breaker. 2. Turn the engine switch to OFF position. 3. Turn the fuel valve lever to the OFF position. When the engine is not in use, leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage. 6/22 ... - Page 7 USAGE OF GENERATOR 1. Ground Terminal The generator ground terminal is connected to the frame of the generator, the metal non‐current carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. 2. Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again. The circuit breaker may be used to switch the generator power ON or OFF. ...
- Page 8 3. Volt Meter The volt mater displays the voltage the generator is producing. 4. AC Operation 1. Start the engine. 2. Switch ON the AC circuit breaker. 3. Plug in the appliance. Most motorized require more than their rated wattage for startup. 4. Make sure that the voltmeter indicates the specified voltage. Do not exceed the current limit specified for any one receptacle. If an overloaded circuit causes the AC circuit breaker to switch OFF, reduce the electrical load on the circuit, wait a few minutes and then reset circuit breaker. 5. Electric equipment, especially engine produces strong current when being started. ...
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Page 9: Pre-Operation Check
part watt Model Example installation startin rate installation startin rated g d g ×1 ×1 Incandescen 100VA 100V t lamp (W) A Heating (W) installation Incandescent Incandescent lamp lamp ×2 × Fluorescent 80VA 60VA lamp 1.5 (W) (W) Fluorescent 40W lamp ... - Page 10 temperature in your area is within the indicated range. 1. Remove the oil filler cap and wipe the dipstick clean. 2. Check the oil level by inserting the dipstick into the filler neck without screwing it in. 3. If the level is low, fill to the top of the oil filler neck with the recommended oil. Fuel Recommendation 1. Check the fuel level gauge. 2. Refill the tank if the fuel level is low. Do not fill above the shoulder of the fuel strainer. ● Gasoline is extremely flammable and is explosive under certain conditions. ● Refuel in a well‐ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored. ● Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the tank cap is closed properly and securely. Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine. ● Avoid repeated or prolonged contact with skin or breathing of vapor. ● KEEP OUT OF REACH OF CHILDREN. Fuel tank capacity: 15.0 L ...
- Page 11 Use gasoline with a pump octane rating of 86 or higher. We recommend unleaded gasoline because it produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. Battery Connections for Electric Starter (applicable types) Use a 12‐volt battery with an ampere‐hour rating of at least 18 Ah. Be careful not to connect the battery in reverse polarity, as this will short circuit the battery charging system. Always connect the positive (+) battery cable to the battery terminal before connecting the negative (‐ ) battery cable, so your tools cannot cause a short circuit if they touch a grounded part while tightening the positive (+ ) battery cable end. A battery can explode if you do not follow the correct procedure, seriously injuring anyone nearby. Keep all sparks, open flames, and smoking materials away from the battery. 1) Connect the battery positive (+ ) cable to the starter solenoid terminal as shown. 2) Connect the battery negative (‐ ) cable to an engine mounting bolt, frame bolt, or other good engine ground connection. 3) Connect the battery positive (+ ) cable to the battery positive (+) terminal as shown. 4) Connect the battery negative (‐) cable to the battery negative (‐) terminal as shown. 5) Coat the terminals and cable ends with grease. Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 11/22 ...
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Page 12: Maintenance
2. Connect the power cord of a 12V DC powered tool or equipment to the DC Terminals. Make sure to connect the positive (+) lead of the power cord to the positive (+) terminal on the generator, and connect the negative (‐) lead of the power cord to the negative (‐) terminal on the generator. 3. Start and run the engine as described above. 4. When finished using the generator, turn the engine power switch to its “OFF” position. Turn the fuel valve to its “OFF” position. 5. Disconnect the electrical powered tools’ power cord from the generator’s DC terminals. 6. After the engine and generator have completely cooled, store the generator in a safe, clean, dry location (if not already installed in one). NOTE: The 12V DC is generally used for charging batteries. MAINTENANCE Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. Perform the service and inspection at the intervals shown in the maintenance schedule below. Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. ... - Page 13 Check Fuel line (Replace if Every 2 years necessary) (1) Service more frequently when used in dusty areas. (2) For professional commercial use, log hours of operation to determine proper maintenance intervals. Engine oil change Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the drain plug and sealing washer, remove the oil filler cap, and drain the oil. 2. Reinstall the drain plug and sealing washer. Tighten the plug securely. 3. Refill with the recommended oil and check the oil level. Oil capacity: 0.6L Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you hands used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handing used oil. Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station or recycling center for reclamation. Do not throw it in the trash, pour it on the ground, or down a drain. Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor ...
- Page 14 Never run the generator without the air cleaner. Rapid engine wear will result. 1. Unsnap the air cleaner cover clips, remove the air cleaner cover, and remove the element. 2. Wash the air cleaner element in a solution of household detergent and warm water, then rinse thoroughly, or wash in nonflammable or high flashpoint solvent. Allow the air cleaner element to dry thoroughly. 3. Soak the air cleaner element in clean engine oil and squeeze out the excess oil. The engine will smoke during initial startup if too much oil is left in the air cleaner element. 4. Reinstall the air cleaner element and the cover. Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve lever to the OFF position. Remove the sediment cup, O‐ring, and filter. 2. Clean the sediment cup, O‐ring, and filter in nonflammable or high flash point solvent. 3. Reinstall the filter, O‐ring, and sediment cup. 4. Turn the fuel valve lever ON and check for leaks. 14/22 ...
- Page 15 Spark plug service Recommended spark plugs: BPR6ES(NGK) W20EPR‐U (NIPPONDENS0) F7RTC(LD) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. 3. Use a spark plug wrench to remove the spark plug. ...
- Page 16 4. Visually inspect the spark plug. Discard it if the insulator is cracked, chipped or fouled. 5. Measure the plug gap with a feeler gauge. Correct as necessary by carefully bending the side electrode. The gap should be: 0.70‐0.80 mm (0.028‐0.031 in) 6. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 7. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading.
- Page 17 Drain the carburetor float bowl. Drain the fuel sediment cup. 1 year or more Fill with fresh gasoline and add gasoline conditioner. Drain the carburetor float bowl. Drain the fuel sediment cup. Remove the spark plug. Put a tablespoon of engine oil into the cylinder. Turn the engine slowly with the pull rope to distribute the oil. Reinstall the spark plug. Change the engine oil. After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. Storage DRAIN SCREW 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well‐ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure. 2.
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Page 19: Troubleshooting
TROUBLESHOOTING When the engine will not start: Is there fuel in the NO Refill the fuel tank. tank? YES Is there enough oil NO Add the recommended in the engine? oil. (The oil alert lamp flashes when cranking the engine.) ... - Page 20 No electricity at the AC receptacles: Turn the AC circuit breaker ON. Is the AC circuit breaker NO ON YES ...
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Page 21: Wiring Diagram
WIRING DIAGRAM Starting with hand or Electric start 21/22 ... - Page 22 Starting with hand start 22/22 ...
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