Froling TURBOMAT TM 150 Operating Instructions Manual
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Froling TURBOMAT TM 150 Operating Instructions Manual

Froling TURBOMAT TM 150 Operating Instructions Manual

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Operating Instructions

TURBOMAT
TM 150 / 220
B0310003
Fröling Heizkessel und Behälterbau Ges.m.b.H., Industriestraße 12, A-4710 Grieskirchen
Tel. +43 (0) 7248 606-0
Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com
DRV.: 164852 . Manuf. Manual No.:99229a. UID-Nr.: ATU 22256902 Firmenbuch-Gericht: Kreis- und Handelsgericht Wels . ARA-License no.: 4480

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Summary of Contents for Froling TURBOMAT TM 150

  • Page 1: Operating Instructions

    Operating Instructions TURBOMAT TM 150 / 220 B0310003 Fröling Heizkessel und Behälterbau Ges.m.b.H., Industriestraße 12, A-4710 Grieskirchen Tel. +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com DRV.: 164852 . Manuf. Manual No.:99229a. UID-Nr.: ATU 22256902 Firmenbuch-Gericht: Kreis- und Handelsgericht Wels . ARA-License no.: 4480...
  • Page 2 General Dear Customer, You have chosen to purchase one of our firm's quality products. We appreciate your choosing our product and we hope that you too will soon join the growing number of satisfied customers. Our systems represent the culmination of many long years of experience and the on-going development of the latest technological advances which result from that experience.

  • Page 3: Table Of Contents

    Table of Contents Page Permitted Fuels Technical Data Safety Information Start-up Emergency Operation using Firewood Steps to Take during Malfunctions Servicing, Cleaning 10-14 Instructions for Measuring Emissions Conformity Certificate Operating the Controller 17-26 Quick Reference Guide Adjusting the Boiler Adjusting the Heating Setting the Clock Time Fault Messages, Eliminating Faults 25-26...
  • Page 4 Use of Fuels The wood-chip system of the TURBOMAT series is intended exclusively for heating domestic water. Only the fuels described below may be used: Waste-wood Waste wood water content: Designation Type air-dried storage stability limited storage only Waste-wood size: For Austria, the following applies: Waste-wood ÖNORM M 7133 Energy waste-wood G 30 (finely chopped waste-wood) Energy waste-wood G 50 (medium-sized waste-wood)

  • Page 5: Permitted Fuels

    Technical Specifications Technical documentation lt. Agreement between the Austrian Federal Regions as per Art. 15b B- VG on protective measures with regard to small boiler systems or energy conservation Waste-wood Boiler, Turbomat Boiler Type: Manufacturer: FRÖLING Heizkessel- und Behälterbau Ges.mb.H. Industriestrasse 12, 4710 Grieskirchen Data Measured Quantity...
  • Page 6 Technical Specifications 1 ..Conveyor grate 5 ..Upper cleanout port door 9 ..Outfeed 2 ..Ash rake 6 ..Upright heat-exchanger 10 ..Return feed 3 ..Stoker screw 7 ..Induced draught fan 11 ..Ash trolley 4 ..Combustion chamber door 8 ..Combustion air blower fan 12 ..Ashcan Waste-wood Boiler Turbomat 150 / 220 Rated heat output...
  • Page 7 Assembly Edition 2003 B0310003...

  • Page 8: Safety Information

    Safety Information As a rule, the operator is not authorized to modify the safety equipment, to make substitutions, to by-pass any systems, or to change the settings. The boiler system's type and power rating also may not be modified without the concurrence of an expert.

  • Page 9: Start-Up

    Start-up Initial Start-up The initial start-up must be carried out by an authorized installer or Fröling's customer service department! Checking the Heating System: 1. Check all electrical equipment 2. Check to see whether the heating system has been completely vented. 3.
  • Page 10 What to do if unit stops operating If you discover damage to the heat producing component (boiler), the expansion tank, or the safety equipment, you must discontinue operating the system. Check the power supply (fuses) or the switchgear panel fuses Boiler controller correctly set (everything on "AUTO") Check the safety temperature limiter (See page 7) The boiler temperature can't be throttled:...
  • Page 11 Maintenance In order to achieve optimum combustion, problem-free automatic operation, and good system efficiency, ash and unburned residual fuel must be removed from the combustion chamber and the settling chamber under the heat-exchanger at regular intervals. This is also necessary for systems with automatic heat-exchanger ash removal. On the Turbomatic 85 - 110, the ash from the settling chamber under the heat-exchanger is likewise fed into an ash box by an ash screw.

  • Page 12: Maintenance And Cleaning

    Maintenance and cleaning: Weekly tasks: - Emptying the ash box: Depends on the operating hours and the heating material (bark content) and should be done when it reaches 2/3 full. The ash box can be removed in its entirety or it can be emptied using a vacuum.
  • Page 13 Maintenance and cleaning: Monthly tasks: - Clean the boiler: Open the combustion chamber door and switch on the ash screw and the conveyor grate. Sweep or vacuum the remaining ash in the combustion chamber forwards onto the ash screw . (For switching on the ash screw and grate, see below) Enter Winter operation...
  • Page 14 Maintenance and cleaning: - Remove the separating plates (Pos5) and remove the accumulated soot deposits with the ash scraper. Also clean the boiler's inner walls. - Check the firebrick for damage (Pos6) Open the combustion chamber door and perform a simple visual check of the combustion chamber (small fissures or a rough surface are normal) - Check the grate;...

  • Page 15: Instructions For Measuring Emissions

    Instructions for measuring emissions Clean the system three days before the measurement (not on the same day, since this unnecessarily stirs up the ash, which can lead to increased dust emission). Use the fuel that you always use and for which the system has been set! The boiler should already have been operating for some time.

  • Page 16: Conformity Certificate

    Conformity certificate Heizkessel und Behälterbau Ges.m.b.H., Industriestraße 12, A-4710 Grieskirchen EC – Conformity certificate Product: Waste-wood combustion with automatic infeed Types: Turbomatic 150 We, the manufacturer, do hereby affirm that the products shown meet the following guidelines. EU Guidelines: 89/392/EC The Machinery Directive 73/23/EC Electrical Machinery: Low Voltage Directives...
  • Page 17 Operation Operating - LED Two column display Cursor key Start - key I Enter key Stop key O Cursor key Boiler nominal temperature Back key Operating elements Operation takes place via a 4-button control unit with a clear menu structure. All of the parameters necessary for operation are at the customer's disposal.
  • Page 18 Switching on the System The main switch is located under the control unit. F R Ö L I N G After switching on the control unit, the text FRÖLING appears..The control unit performs a system check. Switched off After the system check, the display is located in the display menu.
  • Page 19 Overview, Quick Reference Guide Enter Enter Enter Winter operation - Desired boiler temperature Boiler settings... Heating - Reload if boiler under Back Back Back - Start of 1st loading session - Boiler temp. - End of 1st loading session - Flue gas temp. - Start of 2nd loading session - End of 2nd loading session - Slide-in...
  • Page 20 Modes Mode Functions Winter operation The boiler controls the heating and domestic hot water heating according to the timed program settings. No decrease in output The boiler remains at temperature. Summer operation The boiler only controls the domestic hot water heating according to the timed program settings.
  • Page 21 Boiler Statuses There are 11 boiler statuses: Boiler Status Functions The blow-back flap opens Preparation Heating up Fuel is fed into the chamber Pre-heating The blow-back flap closes and the igniter switches on Ignition The igniter runs and material is fed into the chamber Heating The boiler regulates the combustion according to the set boiler desired values and times Shut-down...
  • Page 22 Set boiler In the "SET" operator menu, parameters and values can be modified. In order to avoid unnecessarily operating the heating system under a full load, the loading times can be set on a timer for hot water preparation: for example, the boiler loading process should begin tomorrow before the start of the heating phase. The parameters "BEGIN and END the loading process"...
  • Page 23 Set screw times To adjust the slide-in intervals to accommodate different consistencies of materials, the stoker or ash screw running times can be adjusted. The maximum slide-in of 20% means that the feed screw is switched on 20% of the maximum possible running time. Maximum Screw time ...
  • Page 24 Set mode Choose here between: Description see page 19 Winter operation Mode: Summer operation Winter operation ← Summer (oil) operation Transitional operation Firewood operation (EMERGENCY OPERATION) Set day This parameter should only be set after the first system start-up Set day Set the current date and confirm by pressing the "Enter"...

  • Page 25: Test Mode

    Manual operation In the "MANUAL MODE" operator menu, the feed screws can be activated to ensure that the feeder system is completely filled with waste-wood at system start-up. In addition, this parameter should be switched on when filling the stirrer discharge unit, so that the spring blades can rotate and come together.
  • Page 26 Error display The "ERROR DISPLAY" operator menu shows the current error and warnings. The status LED simultaneously blinks red. Acknowledge errors and warnings by pressing the "ENTER" key. Short red flashes: Warning or error persists: not acknowledged Long red flashes: Warning or error persists: but acknowledged Warning: The status LED automatically changes to green, as soon as all errors are cleared.
  • Page 27 Error message list Error text Type Cause of error Elimination of the error Boiler temperature low Throttle the reducer No output (too much reducer: flow volume too great, thus temperature too low) Move back and forth in test Motor-protection failed Clog in the discharge screw causing the mode, or switch off main switch Discharge screw!
  • Page 28 Error message list Error text Type Cause of error Elimination of the error Return feed temp. LOW Pump defective, pump too small, Check the pumps or the sizing of too long the pumps or heating burden too great By releasing the EMER-OFF button, Unlock the safety temperature Safety temperature over-heating of the boiler (for example,...
  • Page 29 Edition 2003 B0310003...
  • Page 30 Fröling Heizkessel und Behälterbau Ges.m.b.H., Industriestraße 12, A-4710 Grieskirchen Tel. +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com DRV.: 164852 . Manuf. Manual No.:99229a. UID-Nr.: ATU 22256902 Firmenbuch-Gericht: Kreis- und Handelsgericht Wels . ARA-License no.: 4480...

This manual is also suitable for:

Turbomat tm 220

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