Volkswagen sherbourne Owner's Manual
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Volkswagen sherbourne Owner's Manual

Volkswagen sherbourne Owner's Manual

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VOL'KS'Wji g<E!M \
= = = = = = = = = = = = = = = = = = = = = = _ = __________
(Fe6ruary 2001
1
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www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans

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  • Page 1 VOL'KS'Wji g<E!M \ = = = = = = = = = = = = = = = = = = = = = = _ = __________ (Fe6ruary 2001 www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...
  • Page 2 WELCOME CONGRATULATIONS ON YOUR PURCHASE OF AN AUTO-SLEEPER, WE ARE CONFIDENT IT WILL GIVE YOU MANY YEARS OF PLEASURE. THIS HANDBOOK HAS BEEN COMPILED TO ENABLE YOU TO OBTAIN THE MAXIMUM PLEASURE FROM YOUR VEHICLE. IT CONTAINS INSTRUCTIONS FOR THE USE OF THE APPLIANCES INSTALLED IN IT ALONG WITH ADVICE ON SAFETY MATTERS.

  • Page 3: Table Of Contents

    [ Sscdon Page Numbers From ^ a a ik b m ? : 3DUCT10N I-E C X LISTS A==.AN3EVENTOF EQUIPMENT 5r - - E '.-E E ACCESS a s s e m b l y ' ' I s — — — _ * x E_EC~ROLUX RM4505 REFRIGERATOR TR JMA E2400SPACE HEATER...

  • Page 4: Introduction

    Volkswagen long wheelbase chassis cab, built to motorhome specification. CONVERSION TYPE Styrofoam and glassfibre combination; Styrofoam panels have GRP outer skin. Sherbourne has 2 berths as standard and 1 as optional, with 3 seats designated for use whilst the vehicle is in motion. CLIMATIC CONDITIONS The Sherbourne is designed for use in temperate climates, and is certified Grade 2 in accordance with EN 1646-1: 1998.
  • Page 5 CHECK LISTS BEFORE YOU LEAVE L s:ed below are actions it is recommended you take before driving your "Totoftiome. Ensure all appliances are turned off and the gas is turned off at the cylinder. E~sure that there is sufficient gas to meet your needs. ELECTRICAL Ensure that your mains hook-up cable is disconnected and safely stowed on board.
  • Page 6 Furniture lids are lowered, cupboards and flaps are closed and secured. The refrigerator door is closed and secured by its travelling catch. Roof ventilators are closed and locked in the down position. The bathroom is not used whilst the vehicle is in motion. Top hinged windows are closed, and securely fastened.
  • Page 7 52.3 Water System The water pump is controlled by the master switch in the electrical control panel. When the water system is not required, the pump should be switched off. If the pump is not switched off, the system will remain pressurised and the pump will cycle periodically to maintain that pressure.
  • Page 8 Power generators must be adequately silenced and used with consideration. Dogs and All dogs and other pets should be kept under control. Pets Unless permission has been granted, no animal should be allowed loose on the site and leads must not exceed 10 ft. No animal should be allowed in the shower/toilet blocks.
  • Page 9 When the vehicle is in motion it is compulsory that all passengers are seated and seat restraint straps worn. Before moving off, elevating roofs should be lowered and correctly secured, and top hinged windows closed. Likewise all doors and access lockers for gas containers and chemical toilets must be properly closed.

  • Page 10: I-E C X Lists 5

    She fish can take years to grow and fines can be imposed for not observing *accra 'egulations. □c pu up seaweed unnecessarily. M a ts .: _ r visit instructive - not destructive. _ x x a- -aterial, don't remove it. Take notes and photographs, not specimens. I : i r - e bye-laws and be considerate to others.
  • Page 11 In the interests of safety, ensure this table is stored when not required. KITCHEN AREA The kitchen area is located at the centre nearside of the Sherbourne, adjacent to the caravan door. 4.2.1 The kitchen sink and drainer are concealed by a double-hinged worktop which allows an extra work surface to be formed.
  • Page 12 Each gas appliance is protected by its own isolation tap - this single bank of taps is located in the small storage compartment immediately beneath the refrigerator unit. This four bank gas tap assembly, reading from top to bottom, controls the following appliances:- 4.3.1 Top Space Heater...
  • Page 13 - 4.5 To enable the seat to be pushed to the stowed position, underneath there is a locking mechanism, which first must be released whereupon the seat will slide back to form the 'U' shaped dinette position. -.4.6 Beneath the forward facing seat, with access from above through the hinged seat base, is the Truma Ultrastore Water Heater, Shurflo Water Pump, CEC Battery Charger and the Leisure Battery.
  • Page 14 Ventilation 9.1.1 The Sherbourne is fitted with a Seitz Heki 2 roof ventilator and in the rear, three MPK roof lights, one in the living area, one in the toilet area and one in the shower (for operation of the Heki 2 roof ventilator see paragraph 4.30).
  • Page 15 SPARE WHEEL 15.1.1 The spare wheel is located beneath the floor at the rear of the vehicle. This is a repositioned standard Volkswagen unit. Details are shown on pages 58/59 of the Volkswagen instruction book. For convenience these are repeated below.
  • Page 16 Lowering spare wheel bracket When loosening bolts observe the following sequence: •Loosen safety screw (B) until it turns freely. The safety screw (B) is held at the end with a clip so that it cannot be screwed out completely. •Remove securing screw (A) completely . The spare wheel carrier then rests on the safety screw (B).
  • Page 17 We recommend that this adjustment of the spare wheel carrier be carried out by a Volkswagen dealer as special skills and tools are required. To do this, bend out the stop pin to the side in the direction of the arrow (1).

  • Page 18: A==.An3Eventof Equipment 11

    CYCLE RACK 17.1.1 In order that a cycle rack can be fitted, the rear of Sherbourne’s coachwork has been strengthened accordingly. A 700mm x 12mm thick timber is bonded into the bodywork immediately above the rear light units, laterally across the vehicle. This allows the lower mounting brackets for the Fiamma 200CL/UL cycle rack to be fitted in a suitably reinforced area.

  • Page 19: E E : A S S E M B L Y

    o 9 0 < / > > 5 2 ! ►— I > £ !> —I www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...
  • Page 20 www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...
  • Page 21 www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...
  • Page 22 www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

  • Page 23: 5R - - E '.-E E L Access 15

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  • Page 24 APPLIANCES GENERAL This Section covers the operating instructions of all the appliances fitted to your Auto-Sleeper. These instructions are repeated in the appliance documentation found in your vehicle pack. Before using any appliance, please refer to these operating instructions, which for your convenience are repeated below. It is not necessary to return the warranty certificates to each appliance manufacturer;...
  • Page 25 2.3.1 When the system chooses LP Gas Operation, the flame failure device is automatically opened, allowing the gas to flow to the burner. At the same time, the electronic igniter is energised. 2.3.2 After initial installation, servicing, or changing gas cylinders etc., the gas pipes may contain some air which should be allowed to escape by briefly turning on the refrigerator or other appliances.
  • Page 26 Undervoltage Operation 2.8.1 The AES system is designed to guarantee the maximum cooling efficiency under any circumstances. Therefore, the system monitors continuously the voltage level while being in either 12v DC or 230v AC mode. If the voltage is too low, the system switches to Gas mode shown by the yellow LED (E).
  • Page 27 2.12.5 Most kinds of frozen food can be stored in the frozen food c o m p a r~ f-- -: - a month. This period of time may vary, however, and it is important to *: : • tne instructions on the individual packages.
  • Page 28 2.16.4 The exterior of the refrigerator should be wiped clean regularly, using a damp cloth and a small quantity of detergent, but not the door gasket, which should only be cleaned with soap and water and then thoroughly dried. 2.16.5 The cooling unit behind the refrigerator should be cleaned with a brush from time to time, but make sure that the refrigerator is switched off when doing this.

  • Page 29: E_Ec~Rolux Rm4505 Refrigerator 24

    2.19 Maintenance 2.19.1 Always turn to a qualified service technician who is familiar with LP gas systems and refrigerators. 2.19.2 We recommend that a service technician checks the refrigerator once a year. 2.19.3 Inspect the gas hose periodically for cracks or deep chafing marks. 2.19.4 Check that the gas safety shut-off valve is working properly.
  • Page 30 TRUMATIC E 2400 SPACE HEATER L.P.G. Heater with electronic control, built-in air distribution and thermostat. Operating Instructions Always observe the operating instructions and "Important operating notes" prior to starting! The vehicle owner is responsible for the correct operation of the appliance. A yellow sticker with warning information is attached to the inner face of the wardrobe door.
  • Page 31 Fuses Fig H1: The appliance fuses are situated on the electronic P.C. board on the appliance. Important note: Only replace the miniature fuses F1 and F2 with a fuse of the same type: F1 = 3,15 AF EN 60127-2-1 (fast) F2 = 1,25 AF EN 60127-2-2 (fast) Red indicator lamp "Failure"...

  • Page 32: Tr Jma E2400Space Heater 30

    GENERAL SAFETY NOTES If the gas system is leaking or if there is a smell of gas: -extinguish all naked fames do not smoke switch off the appliances shut off the gas cylinder open the windows do not actuate any electrical switches have the entire system checked by an expert 1.

  • Page 33: Ie C 3Attery Charger

    CEC BATTERY CHARGER AND POWER SUPPLY UNIT INTRODUCTION 4.1.1 The CEC battery charger is located in the forward facing section of the 'L' shaped settee on the offside; access is through the base of the settee; the battery charger is mounted on the inner face of the settee wall adjacent to the gang way. The Inter-Power from Plug-ln-Systems Ltd is an extremely light weight and efficient unit, combining power and safety to provide the ultimate in battery chargers.
  • Page 34 Specification Mains Input 220/240 volts - AC Frequency 50 Hz Output Voltage 13.8 volts DC Output Current 12 amps (max) DC Output Fuse 20mm quick blow (see label for rating) Dimensions Height 175mm Width 150mm Depth 75mm Weight (inc. cable) 1.12 Kg Product Support Service 4.5.1 Plug-ln-Systems Ltd offer to the customer an On-Site Service, available for both...
  • Page 35 Troubleshooting 5.4.1 Vibration induced by road conditions can cause plumbing to loosen. In the event of a leak first check for any system components that are loose. Most leaks can be resolved by simply tightening the hardware. 5.4.2 Pump Will Not Start/Blows Circuit- Check: Electrical connections, fuse or breaker, main switch, and earth connection.

  • Page 36: R F L O Water Pump 34

    5.4.6 Rapid Cycling - Check: Pressure switch shut-off adjustment. W ater purifier, if fitted, should be on separate feed line. iii. For restrictive plumbing, flow restrictors in taps/shower heads. 5.5.7 Leaks From Pump Head or Switch - Check: For loose screws at switch or pump head. Switch diaphragm ruptured or pinched.
  • Page 37 Operation 6.2.1 Turn the bowl in to the most comfortable position (fig. 8). 6.2.2 Before using the toilet it is recommended to flush some water into the bowl by lifting and pressing down the flush handle (figs. 9 & 9a). 6.2.3 After use open the blade by sliding the blade-handle anti-clockwise (fig.
  • Page 38 Cleaning and Maintenance 6.4.1 It is advisable to clean the seal and blade with Thetford bathroom cleaner and rinse with water. Alternatively use a lukewarm solution of diluted washing-up liquid. Never use household cleaners as they could cause irreversible damage to the seal and other toilet parts.

  • Page 39: Etford Manual Flush C200-Cw Toilet 36

    Thetford Warranty (Statement by Manufacturer) 6.8.1 The Thetford Cassette toilet is warranted to the original buyer for one year from the date of purchase. 6.8.2 The warranty covers replacement of parts arising from defects and workmanship and from the inability of the unit to perform its intended function. 6.8.3 In case of a defect, apply to your Auto-Sleeper dealer or Thetford Service Centre, with proof of purchase.
  • Page 40 SPINFLO 4 BURNER CAPRICE TOWER UNIT Operation 7.1.1 Ensure the gas cylinder is turned on. 7.1.2 In the event of a gas smell turn off at isolation tap (lower tap in bank of taps) and at the cylinder. Contact your nearest Auto-Sleeper dealer. Hotplate Burners 7.2.1 Glass lids may shatter when heated.
  • Page 41 Grill 7.3.1 Accessible parts may be hot when the grill is used! Young children should be kept away. 7.3.2 Glass may shatter when heated. Turn off all burners and grill before shutting the grill flap. 7.3.3 Although the grill does heat up quickly, it is recommended that a few minutes preheat be allowed.
  • Page 42 Do’s and Dont’s 7.5.1 read the user instructions carefully before using the appliance for the first time. 7.5.2 Do allow the oven to heat before using for the first time, in order to expel any smells before the introduction of food. 7.5.3 Do clean the appliance regularly.
  • Page 43 TEMPERATURE MARK 6000/6100 1 /4 - 1 / 2 265-275 °F 130-135 °C very cool meringues cool stewed fruit cool rich fruit cake warm baked custards moderate Victoria sandwich fairly hot whisked sponges shortcrust pastry bread, scones very hot puff pastry very hot quick browning DISH...

  • Page 44: Nflo 4 Burner Caprice Tower Unit 40

    7.8.3 Butane/Propane gas is heavier than air; any escaping gas will therefore collect at a low level. The strong unpleasant smell of gas will enable the general area of the leak to be detected. Check that the gas is not escaping from an unlighted appliance.
  • Page 45 Safety/drain valve e =Lever position "Closed" f =Lever position "Drain" Filling the Truma-Ultrastore with Water 9.3.1 Check that the safety/drain valve in the cold water intake is closed: Lever should be in horizontal position, position (e). 9.3.2 Open hot tap in bathroom or kitchen, with pre-selecting mixing taps or single­ lever fittings to "hot".
  • Page 46 9.4.4 The water heater can now be drained directly to the outside via the safety/drain valve. Check that the water contents have been completed drained (approximately 10 litres). Control Panel (Gas Operation) Slide switch On/Off. Rotary knob for water temperature (illuminated by green indicator lamp "Operation").
  • Page 47 Red indicator lamp'Tailure" 9.7.1 The red indicator lamp (c) lights up if there is a failure. 9.7.2 The reason for such an indication is, for example, if no gas is available or if there is air in the gas supply system, triggering the excess temperature monitor.

  • Page 48: Ek1 2 Roof Ventilator

    9.10 Fault Tracing Guide 9.10.1 Gas Operation Primary Symptom Cause Cure When switching on from No power at wallswitch. Check wire connections. cold, no indicator lights Reversed power supply Check polarity of connection from come on motorhome wiring to wallswitch. Correct polarity and replace fuse When switching on from Power not reaching heater...
  • Page 49 HEKI 2 ROOF VENTILATOR 10.1 To Open in the Tilted Position (see figures 1 and 2 above) 10.1.1 Press the knob in the toggle catches on either side of the glass and turn through approximately 90°. 10.1.2 Grasp the metal bar in the middle, snap it out of its holder, swivel down and push the glass dome upwards.
  • Page 50 10.3 To Open in the Ventilation Position (see figure 4 above) 10.3.1 Open the toggle catches on either side of the glass. 10.3.2 Using both hands on the two toggle catches, press the glass dome up about 2cm and fasten the toggle catches in the corresponding setting. 10.3.3 To close the HEKI 2, proceed with steps (13.3.1 - 13.3.2) in reverse order.
  • Page 51 10.8 Notes 10.8.1 Do not stand on the acrylic glass dome. 10.8.2 Close HEKI 2 completely before moving off. 10.8.3 Do not leave your vehicle when HEKI 2 is open. 10.8.4 Please consult your local Auto-Sleeper dealer if you have any problems or defects.
  • Page 52 ELECTRICAL SYSTEM CONTROL PANEL The control panel is located on the forward facing fridge side panel. It incorporates a 12v master switch, LED Battery status indicator, LED water level indicator, lighting master switch, pump master switch, 4 miniature circuit breakers, pump running indicator and a waste tank full indicator. MASTER SWITCH 1.1.1 This will isolate the habitation 12v DC systems except for the refrigerator 12v which operates via the vehicle alternator.
  • Page 53 1.4.4 Waste Tank Full Indicator This will illuminate when the waste water tank has reached its full capacity level. HABITATION BATTERY/FUSES 1.5.1 The main habitation battery is located in the forward facing rear seat. 1.5.2 The battery is of the 80AH leisure type and requires periodic maintenance. FUSES 1.6.1 The split charge relay system fuse, 70A, is located in the engine compartment adjacent to the vehicle battery.
  • Page 54 MCB1 (10 amp) 230v Socket Outlet MCB2 (10 amp) Truma E2400 Space Heater (Optional on Styrofoam models) MCB3 (6 amp) Refrigerator (Mains Op), Battery Charger, Water Heater and 230v Light www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

  • Page 55: R Ng Diagram

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  • Page 56: Description

    WATER PIPE CONNECTIONS 3.1.1 The Sherbourne water pipework is fitted with push on connectors in place of the more normal jubilee clips. Whilst these connectors are designed to be leak proof, we advice that as part of the annual check, these are inspected for tightness and dryness.

  • Page 57: Schematic Layout

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  • Page 58: Gas System

    GAS SYSTEM SAFETY ADVICE Liquified Petroleum Gas (LPG) has a stenching agent added to make it smell as an aid leak detection. If at any time a gas leak is suspected turn off the cylinder at the valve and do not use the gas system until any leak has been eliminated.
  • Page 59 PIPEWORK Two types of pipe are used on the system. The first is the flexible tubing connecting the regulator to the low pressure nozzle and this must comply with the requirements of BS 3212/1. this must be replaced continually. The second is the copper pipework connecting the appliances. All appliances are fitted with individual isolating valves.

  • Page 60: Schematic Layout

    www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

  • Page 61: General

    SAFETY PRECAUTIONS GENERAL Before using your Auto-Sleeper, you should be fully conversant with the following safety precautions; if you are in any doubt as to the meaning of any of them you should contact your supplying Auto-Sleeper dealer. Please read the following carefully.

  • Page 62: Gas Appliance & Fittings

    Charger Unit 2.5.1 Keep the charger unit well ventilated and never allow material or bags to be in contact with the unit casing which gets hot when the unit is operating. 230 Volt Mains Operation 2.6.1 Before connecting to the supply, ensure that the contacts in both the plug and the socket are clean and dry and that the hook-up plug is firmly located and locked into the socket.
  • Page 63 3.4.3 For Butane cylinders with 'switch-on' or 'clip-on' connectors consult your dealer on the type of adapter or regulator you require and fit in accordance with the manufacturer's instructions. Screwed Cylinder Connections 3.5.1 All screwed connections should be firmly tightened with a spanner. All nuts with notches on the hexagon have a left-handed thread.
  • Page 64 Safe Usage 4.2.1 To avoid accidents, the following fundamental advice should be carefully read before using gas appliances or changing gas cylinders. Always read and follow the use and maintenance instructions provided by the manufacturers of gas equipment. Should any soot accumulate on pans, fire radiants, etc., or any smell be produced, consult a competent installer on the correct maintenance and adjustment of burners.
  • Page 65 Changing Gas Cylinders 4.4.1 The following procedure should be adopted. Extinguish any fire, flame or source of ignition (including cigarettes, pipes and pilot lights) before changing gas cylinders. Wherever possible change gas cylinders in the open air. iii. Ensure that the gas cylinder valve(s) is/are closed before disconnecting any empty cylinder or before removing the plastic cap or plug on the outlet connection of the replacement cylinder.

  • Page 66: Pg Safety 63

    Fire 4.6.1 Precautions and actions to be taken: A fire extinguisher of adequate size and preferably of the dry powder type should be available. The initial use of dry powder extinguishers is recommended only if it is likely that the leakage can be stopped by closing the cylinder valve or that the cylinder can be speedily removed.

  • Page 67: Do's/Do Not

    SAFETY MATTERS - GENERAL Below are some useful DO’S and DONT’S which should be borne in mind at all times when using your Auto-Sleeper. 6.1.1 DO Close all roof ventilators when the vehicle is in motion. Drain the waste tank before driving away from a site, or as soon as practicable to avoid carrying unnecessary weight, and to prevent backflow in the shower tray.

  • Page 68: Re-Safety Advice

    FIRE - SAFETY ADVICE TO USERS Ventilation 9.1.1 Do not obstruct the permanent ventilation openings which are fitted; your safety depends on them. In Case of Fire 9.2.1 Get everyone out. 9.2.2 Turn off outside gas valve and/or liquid fuel valve (if fitted). 9.2.3 Disconnect the main electricity supply.
  • Page 69 www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

  • Page 70: Entilation Diagram 69

    www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

  • Page 71: Glassfibre/Acrylic Windows

    MAINTENANCE AND SERVICING GENERAL In order to keep your Auto-Sleeper in first class condition, periodic maintenance will be required to both the bodywork, windows, upholstery and other parts of the conversion. This maintenance should be carried out as detailed below. Servicing 1.2.1 Servicing of the conversion is the responsibility is your local franchised Auto-...

  • Page 72: Jpholstery Maintenance

    Recommended Materials 2.5.1 We would recommend Farecla Caravan Pride Materials for both fibreglass maintenance and for the removal of scratches from acrylic windows. These materials are readily available from approved Farecla outlets. Cleaning Fibreglass Bodies & Roofs: Farecla Caravan Pride Cleaner Discolouration: Farecla Caravan Pride Rubbing Compound Removing Scratches from Bodywork:...

  • Page 73: Work Surface/Furniture Maintenance

    3.3.3 We strongly recommend that before commencing treatment inconspicuous piece of material is tested for colourfastness and shrinkage. If in doubt, please contact a professional dry cleaning company. Do not apply cleaning solvents to velour piping, otherwise the flock will be removed. WORK SURFACES Laminated work surfaces are fitted to the tops of all furniture units.

  • Page 74: Water System

    WATER SYSTEM Fresh Water Tank 9.1.1 At regular intervals, and at least every three months, the fresh water system should be flushed through with fresh water. Furthermore it is advisable that prior to using your Auto-Sleeper, the fresh water system is thoroughly flushed with fresh water.

  • Page 75: Winterisation

    WINTERISATION GENERAL 1.1.1 This section contains information on the winterisation of your Auto-Sleeper, particularly when you may wish to lay up your vehicle for the winter months. WATER SYSTEM 1.2.1 The water system should be fully emptied and the drain taps on both the fresh water tank and waste water tank left in the open position.
  • Page 76 THETFORD CASSETTE TOILET 1.9.1 The Thetford Cassette C200-CW is easily winterised for storage. 1.9.2 Empty remaining fresh water into the bowl by activating the flush handle up and down. 1.9.3 Once pump has been cleared and water flow has stopped complete, release into waste tank.

  • Page 77: Trouble Shooting

    TROUBLE SHOOTING Shown below are a series of fault finding charts to which you should refer in the event of problems you may have regarding 230/12v, LPG and water. This should be used as a guide only, and in the case of an electrical fault, where a fuse has blown or an MCB tripped out, the fault must be located before replacing the fuse.

  • Page 78: Volt

    12 VOLT CONTINUED .. Symptom Cause Remedy I Water Heater not MCB 3 on control panel Reset. pperating/cuts out. blown. Lower battery charge. Recharge battery. Unit fault. Refer to dealer. Cooker ignition not MCB 3 on control panel Reset. | operating. blown.

  • Page 79: Volt

    230 VOLT Symptom Cause Remedy 230v system inoperative. No site power. Check site supply. RCD/MCB switches tripped Reset circuit breakers. out. RCD/MCB keeps tripping Fault on 230v supply. Check supply including polarity. out. Faulty appliance. Turn off all appliances, reset circuit breakers, turn on appliances until fault occurs.

  • Page 80: Lpg

    mptom Cause Remedy pliance will not light. No gas. Change the cyi -ce - Check cyl i r: e- ; Check isolation va .e 5 g p u Charge battery. Low battery (auto ignition). Flame supervision device Refer to Dealer. >pliance lights but goes it immediately the FSD (FSD) is not functioning...

  • Page 81: Water

    WATER Remedy Symptom Cause 1. Fill tank. 1. No water. Continuous running of 2. Switch off immediately and 2. Major leak. water pump. check system Minor leak in water system. Check Jubilee clips for Intermittent operation of tightness. water pump. No action - part of pump Water pump pressure release Intermittent operation of...

  • Page 82: Base Vehicle Data

    TECHNICAL DATA Below is technical data relating to your Auto-Sleeper. This section is laid out as follows: BASE VEHICLE DATA WEIGHTS, DIMENSIONS AND CAPACITIES APPLIANCE TECHNICAL DATA BASE VEHICLE DATA For all matters relating to the base vehicle, and particularly tyre pressures, refer to the base vehicle instruction book or if in doubt consult your local base vehicle commercial dealer.
  • Page 83 Mass of the User Payload 3.4.1 The Mass of the User Payload is the difference between the MPTLM and the MRO. It is the motor caravans carrying capacity for everything placed in or on the vehicle, including the passengers. Please note that a driver (at 75kg, 11st 121b) is included in the MRO.

  • Page 84: Weight Data

    Maximum Braked Trailer Mass (MBTM) 3.6.1 This is the maximum allowable weight of the trailer together with its loaz provided the trailer has a braking system which complies with the loca Construction and Use Regulations. The MBTM is given by the base vehicle manufacturer and is unaffected by the Auto-Sleeper conversion.

  • Page 85: Dimensional Data

    Dimensional Data MODEL SHERBOURNE BASE VEHICLE MANUFACTURER VOLKSWAGEN BASE VEHICLE MODEL WHEELBASE 3320 METRIC DIMENSIONS 2_o -* + ad — XQ-S LENGTH 6190 WIDTH(MIRRORS EXTENDED) 2420 ir4h-.<i5< • i - WIDTH(MIRRORS FOLDED) 2170 HEIGHT 2700 INTERNAL HEIGHT (MAXIMUM) 1920 INTERNAL HEIGHT(MINIMUM)
  • Page 86 APPENDIX A USEFUL DATA RECORD We suggest that you record key detail in the spaces below should you accidentally mislay you keys or other vital documentation. You should consider removing this page when complete for security reasons. Vehicle Type ............Vehicle Model ............
  • Page 87 APPENDIX B AUTO-SLEEPER DEALERS Don Amott Motor Caravans Hilton Derbyshire DE6 5FJ Tel: 01283 732193 Marquis Berkshire Brownhills Motorcaravan & Leisure Centre The Spinney A1/A46 Junction Oxford Road Newark Chieveley, Newbury Notts Berkshire RG20 8RU NG24 2EA Tel: 01635 248888 Tel: 01636 704201 Capital Motor Caravans Ltd Cleveland Motor Homes...
  • Page 88 Robsons of Wolsingham Plymouth Motor Caravans Ltd Wolsingham in Weardale Lee Mill, Ivy Bridge County Durham Plymouth, Devon DL13 3HU PL21 9EE Tel: 01388 527242 Tel: 01752 892977 Simpsons Motor Caravan Centre Ron Reynolds Leisure Vehicles Suffolk Road Otley Road Great Yarmouth Bradford Norfolk NR31 OLN...
  • Page 89 APPENDIX C RECOMMENDED ANNUAL SERVICE CHECK FOR MOTOR CARAVAN BODIES AND CONVERSIONS Note: This is an SMMT/NCC publication relating to all types of motorhome. Parts of this, therefore, may not refer to your particular type of vehicle and therefore should be ignored. INTRODUCTION This entire section offer guidelines for the checking of a motorhome’s habitation area and to ensure continual compliance with EN1646-1.
  • Page 90 CONTENTS INTRODUCTION SECTION 1 BODY MOUNTING SECTION 2 WINDOWS SECTION 3 DOORS SECTION 4 ATTACHMENTS TO CHASSIS OR UNDERBODY SECTION 5 ATTACHMENTS TO BODY EXTERIOR SECTION 6 INTERNAL SECTION 7 ELEVATING ROOFS SECTION 8 GAS SYSTEMS SECTION 9 WATER SYSTEM SECTION 10 ELECTRICAL SYSTEMS SECTION 11 VENTILATION www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

  • Page 91: Section 1 Body Mounting

    BODY MOUNTING Body to Chassis 1.1.1 Examine all fixings retaining the body to the chassis - this may be direct or through a sub-frame. Where practical, all fittings should be checked to ensure there are all present and correctly secured. Body to Cab 1.2.1 Examine joint between body and cab for signs of movement and soundness of...

  • Page 92: Section 4 Attachments To Chassis Or Underbody

    Internal Doors 3.2.1 Security: Check that hinges and catches are satisfactory and that, when latched, the door is held securely shut. 3.2.2 Safety: Check that any device fitted to hold a door in the closed position can be operated from both sides to open the door in an emergency. ATTACHMENTS TO CHASSIS OR UNDERBODY Corner Steadies 4.1.1...

  • Page 93: Section 6 Internal

    Flue Terminals, Air Vents 5.4.1 Check security. Check sealing has not deteriorated. 5.4.2 Check that these are not blocked. INTERNAL Body Seepage Check 6.1.1 Examine for moisture/water staining of areas under windows, at side of roof and at corners which could indicate water seepage problems. A moisture meter should be used where appropriate.

  • Page 94: Section 7 Elevating Roofs

    Advice to Occupiers/Warning Notice 6.9.1 Check presence and condition and advise customers accordingly. The wording and the layout of the notice should be set at as follows: ADVICE TO USERS VENTILATION Do not obstruct the ventilators which are fitted; your safety depends on them. IN CASE OF FIRE 1.

  • Page 95: Section 8 Gas Systems

    Locking of Roof 7.4.1 It is important to ensure that, when the roof is in the travelling position, it is safely and positively locked down. Any locking retaining mechanism should be carefully examined. GAS SYSTEMS Cylinders and Regulators 8.1.1 Establish that the cylinders and regulators are compatible. 8.1.2 Butane (blue) cylinders should have a regulator stamped with the pressure 11"...
  • Page 96 8.3.6 Ovens: The oven flame should burn quietly and be of even height, mainly blue/green in colour. If the gas is propane, the flame will normally develop yellow tips as the burner heats up. If the gas is butane, a small amount of yellow tipping will be seen immediately after lighting, increasing as the burner heats up.

  • Page 97: Section 9 Water System

    WATER SYSTEM Before operating the water system, a visual check of the following items may show up an obvious leak source. Fresh Water Tank/Container 9.1.1 Check condition, fill tank and check for leaks. 9.1.2 Check the external filter and filter pipe to tank. 9.1.3 Check for satisfactory venting.

  • Page 98: Section 10 Electrical Systems

    ELECTRICAL SYSTEMS 10.1 Extra Low Voltage 12 Volts (Excluding Vehicle) 10.1.1 Battery/ies: Check battery/ies for condition. Check connections, wires, fuses and relays appertaining to the habitation electrics. 10.1.2 Wiring: Examine all visible wiring. Check all connections and joints are sound and satisfactory. 10.1.3 Fuses/Fuse Holders: Ensure that fuses and fuse holders used to protect the habitation electrics are satisfactory and that fuse ratings are compatible with the circuit...
  • Page 99 MOTOR CARAVAN ANNUAL HABITATION SERVICE CHECK CHECK SHEET CUSTOMER COPY Vehicle Reg. Mark A Class Coachbuilt Make & Model High top conversion Year of Manufacture Elevating Roof Recorded Mileage Dismountable Manual Remarks - Advice to Customers CHECK ITEM SECTION 1: BODY MOUNTING BODY TO CHASSIS BODY TO CAB BODY RETENTION...
  • Page 100 CHECK ITEM Manual Remarks - Advice to Customers SECTION 7: LIFT UP ROOFS LIFTING MECHANISM CANVAS SIDE WALLS SOLID SIDE WALLS LOCKING SECTION 8: GAS SYSTEM CYLINDERS & REGULATOR HOSE & PIPING APPLIANCES SECTION 9: WATER SYSTEM FRESH WATER TANK WASTE WATER TANK FILTER PUMP SYSTEM CHECK...
  • Page 101 DEALER STAMP DEALER STAMP DATE: DATE DEALER STAMP DEALER STAMP DATE: DATE: DEALER STAMP DEALER STAMP DATE: DATE: DEALER STAMP DEALER STAMP DATE: DATE: DEALER STAMP DEALER STAMP DATE: DATE: DEALER STAMP DEALER STAMP DATE: DATE: www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans...
  • Page 102 APPENDIX D WARRANTY Should you misplace your warranty certificate its contents are re-produced below for reference. AUTO-SLEEPERS LIMITED (hereinafter called "the Company") hereby guarantee the body conversion of the motorhome details of which are specified above against failure or defect arising through defects in workmanship or material under normal use and service for a period of one year from the date the same was purchased.
  • Page 103 1.3.6 It is a condition of this Warranty that the Purchaser shall give to an authorised dealer or distributor of the Company notice in writing of the model, type, chassis number and date of purchase of the vehicle within 14 days of the discovery of the alleged defect and the vehicle or defective part being returned at the expense of the Purchaser as indicated above.

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