Homer MG-15 Instruction Manual

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MIG/MAG WELDING MACHINES

HOMER MG-15

INSTRUCTION MANUAL

Content:

INTRODUCTION .................................................................................................. 2

SAFETY INSTRUCTIONS AND WARNINGS . ........................................................... 2

CONDITIONS OF USE . .......................................................................................... 6

TECHNICAL DATA . ............................................................................................... 6

ACCESSORIES ...................................................................................................... 7

DESCRIPTION OF THE APPLIANCE . ...................................................................... 9

GETTING STARTED ............................................................................................ 10

WELDING .......................................................................................................... 13

ROUTINE MAINTENANCE & INSPECTION . ......................................................... 14

10.

STATEMENT OF WARRANTY ............................................................................. 15

11.

DISPOSAL .......................................................................................................... 15

12.

DECLARATION OF CONFORMITY ...................................................................... 16

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HOMER MG-150 MANUAL EN 1.doc

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Summary of Contents for Homer MG-15

Page 1: Table Of Contents
ACCESSORIES ...................... 7 DESCRIPTION OF THE APPLIANCE ............... 9 GETTING STARTED .................... 10 WELDING ...................... 13 ROUTINE MAINTENANCE & INSPECTION ............ 14 STATEMENT OF WARRANTY ................ 15 DISPOSAL ...................... 15 DECLARATION OF CONFORMITY .............. 16 ALFA IN a.s. © 2013 www.alfain.eu HOMER MG-150 MANUAL EN 1.doc...
Page 2: Introduction
Manual represents the Manufacturer's best judgement, the Manufacturer assumes no liability for its use. Welding machine HOMER MG-150 of our private brand HOMER tools is aimed for MIG/MAG welding. The machine can weld various types of joints (butt, single-sided, double- sided, fillet, lap, etc.) using wire diameter from 0.6 to 0.8 mm, respectively.
Page 3 page 3 of 16  Make sure that no metal dust can be drawn in by the fan inside the machine, as this could cause damage to the electronic circuits.  It is prohibited to connect more than one generator in series or in parallel. ...
Page 4 page 4 of 16 cause noise levels to exceed safe limits. You must protect your ears from loud noise to prevent permanent loss of hearing.  To protect your hearing from loud noise, wear protective ear plugs and/or ear muffs. Protect others in the workplace. ...
Page 5 page 5 of 16 mechanically with peak value peak value and increased protection for 100V effective the operator Plasma cutting DC current: 500V peak value  In case 1, the dc machines with rectifier must be built in such a way that, in case of a fault developing in the rectifier (for example open circuit, short circuit or lack of power), the permitted values cannot be exceeded.
Page 6: Conditions Of Use
page 6 of 16  Burns  Noise   NOTE  It is forbidden to operate a machine with damaged insulation of the welding torch or supply cable.  Never operate the machine taken down or damaged covers.  It is forbidden to operate the machine in wet environments and outdoors in rain or snow.
Page 7: Accessories
page 7 of 16 1 x 230/50 Mains voltage V/Hz 16 slow Mains protection 24,2 Max. input power I1 Max. effective current I1eff 40/16,0 - 140/21,0 Welding current range 32,3 - 53,3 Open-circuit voltage U20 50/16,5 Welding current (DC=100%) I2 /U2 60/17,0 Welding current (DC=60%) I2 /U2 10% = 140/21,0...
Page 8  Reduction valve KU 5, K 2  Gay cylinder  Torch consumables  Feed rolls 0,6-0,8 mm, for carbon steels, aluminium, flux core wires  Welding helmets S777s– Variours designes  Welders Cart HOMER tools (Ordering No 5.0228) ALFA IN a.s. © www.alfain.eu...
Page 9: Description Of The Appliance
page 9 of 16 DESCRIPTION OF THE APPLIANCE MAIN PARTS Fig. 1 - Main parts ALFA IN a.s. © www.alfain.eu...
Page 10: Getting Started
Torch inlet liner 7. GETTING STARTED Homer MG-150 is equipped with a roller with two grooves - 0.6 and 0.8 mm. These grooves are intended for steel or aluminium solid wires of corresponding diameter. For the flux cored self-protective wire diameter of 0.8 mm, 0.9 mm or 1.0 mm is used the groove of 0.8 mm.
Page 11 page 11 of 16 3. Switch the machine on by the ON/OFF switch 4. INSERTING THE WIRE 1. Open the side cover of the wire feeder space. 2. Put the wire spool 10 on the wire spool holder 11. 3. Put the Inlet 12 onto the holder 11 followed by the spring and tighten up the nut onto the holder 11.
Page 12 F9 Solenoid Valve F10 Chain The gas cylinder cannot be fixed to the HOMER MG-150. It can be fixed onto the welders cart or other fixing appliance according to the user´s manual of such appliance and in accordance with the safety rules.
Page 13: Welding
page 13 of 16 4. Press the torch trigger 5. Adjust the amount of gas on the reduction gas valve (it is not a part of the welding machine) by the F7 adjusting screw 6. Release the torch trigger 8. WELDING SETTING WELDING CURRENT AND VOLTAGE When the wire had been installed and gas had been set it is possible to start welding.
Page 14: Routine Maintenance & Inspection
3. Troubleshooting and repairing of HOMER tools welding equipment should only be carried out only by suitably qualified or competent person. 4. A ‘competent person’ must be a person who has acquired through...
Page 15: Statement Of Warranty
page 15 of 16 STATEMENT OF WARRANTY 1. In accordance with the warranty periods stated below, ALFA IN guarantees the proposed product to be free from defects in material or workmanship when operated in accordance with the written instructions as defined in this operating manual.
Page 16: Declaration Of Conformity
page 16 of 16 service life must be collected separately and returned to an environmentally compatible recycling facility. DECLARATION OF CONFORMITY ALFA IN a.s. © www.alfain.eu...