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PrePRESS PANTHER PRO Technical Manual

Image recorder
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PantherPro Image Recorder

Table of Contents

Section 1
1-1
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2
Laser Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-3
Regulatory Agencies Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-4
Electrostatic Discharge - ESD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Section 2
2-1
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2
Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-3
Electrical Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-4
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Section 3
3-1
Panther Pro Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-2
High Speed Control (HSCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-3
CPU and Peripherals Module Overview . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-4
Page Buffer Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-5
Recorder Output Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3-6
Media Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-7
Optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Section 4
4-1
AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-2
DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Section 5
5-1
Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2
Pre-Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-3
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-4
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-5
System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5-6
Installation Completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
June 1994
PrePRESS SOLUTIONS
TP 8250
Page
i

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  • Page 1: Table Of Contents

    Panther Pro Overview ........
  • Page 2 Laser Amp Offset Adjustment ....... . 8-5 PrePRESS SOLUTIONS June 1994...
  • Page 3 Take-Up Cassettes ........9-20, 21 Group 8 Supply Cassettes, ETM Assembly ......9-22, 23 PrePRESS SOLUTIONS June 1994...
  • Page 4 TP 8250 PantherPro Image Recorder PrePRESS SOLUTIONS June 1994...
  • Page 5 PantherPro Image Recorder TP 8250 PantherPro IMAGESETTER TECHNICAL MANUAL TP 8250 November 1994 PrePRESS SOLUTIONS CONFIDENTIAL PrePRESS SOLUTIONS June 1994...

  • Page 6: General Service Information Page

    The Model PantherPro Image Recorder Service Manual is intended for the use of trained technical representatives of PrePRESS SOLUTIONS, its subsidiaries and dealers. It is not intended as a substitute for training. Service personnel will utilize this document as a re- source for information concerning the following aspects of effective service: Section 1.
  • Page 7 This maintenance includes removing and installing the photographic media supply and take-up cassettes. To insure safety during maintenance, redundant interlocks shut off power to the laser diode PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 8 DO NOT defeat the safety interlock switches unless specified in the procedure. Also, NEVER override the safety interlock switches if the polygon/motor assembly is not spinning, as this could allow the focused beam to be emitted. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 9: Regulatory Agencies Information

    When a charge moves, it becomes a current, which is often greater than a electronic circuit can handle. The smallest static charge that can be felt is 3,000 volts; the smallest charge that can be PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 10 1. Always use the antistatic portable field service kit when working on electronic parts of PrePRESS Solution’s products or when handling printed circuit boards. 2. Make sure machine is plugged in a grounded outlet (and switched off) if using the ma- chine frame as a grounding point.
  • Page 11 13. Static is present at all times, more so when the humidity is low. 14. Educate customers about static protection, especially the ones who maintain their own equipment. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 12: Overview And Specifications

    Section 2 Overview and Specifications 2-1 Product Overview The PrePRESS PantherPro is a high speed, high-resolution, multiport image recorder. At a recording speed of 53.3"/min, the Model PantherPro is the fastest image recorder on the market. PantherPro with Base Cabinet...

  • Page 13: Hardware Overview

    The components of the PantherPro are located in four separate areas of the cabinet: card cage/power supply, operator control panel, laser/optics and media transport. (Refer to Figure 2-2) HSCB / PB Module Laser/Optics Media Transport Power Supply Drawer Operator Panel Page Buffers Figure 2-2 PantherPro Component Areas PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 14 PantherPro Electronics Block Diagram Figure 2-3 2-2.2 Operator Control Panel The operator control panel is located in top front of the cabinet and is used for operator interaction with the system and for displaying operational and error messages. November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 15 Polygon High Speed Motor Laser Driver Panther Pro Recorder Components Block Diagram Figure 2-4 The recorder components, upon input from the HSCB, generates typographic characters and graphics onto visable red sensitive paper, film or plate material. The images are formed on the media by a laser beam output which is generated by the video data received from the image controller.

  • Page 16: Electrical Power Requirements

    Hubbel outlet Part Number IG5262 or equivalent. Refer to Figure 2-6. Input Voltage/Power Line 115 VAC+/-10%, 60 Hz+/-3 Hz 230 VAC+/-10%, 50 Hz+/-3 Hz Input Current Rating 2 amps/115 VAC 1 amps/230 VAC Power Consumption 150 watts November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 17: Product Specifications

    2540 x 2540, 1270 x 1270 (can be imaged 1270 x 2540) 3048 x 3048, 1524 x 1524 (can be imaged 1524 x 3048) Spot Size: Spot size varies with resolution, from 15µm @ 1800 dpi to 3048 dpi; 30µm at 900 dpi to 1524 PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 18 ± 0.001 inch typical over 8 contiguous color separations nomi- Repeatability *: nal 18" in length *Tolerance based on four consecutive pages using PrePRESS’s High Capacity take-up cassette with 12 inch prefeed. Actual results may vary depending on environmental conditions and media used. Recommended environment for color separations accuracy: Temperature 70°F ±...
  • Page 19 40% to 80% non-condensing Heat dissipation: Approximately 500 BTU/hr Noise emission: Less than 55db Altitude: Sea level to 7,500 ft Recorder Dimensions: 39.5"(height) x 16.5"(width) x 24"(depth) Recorder Weight: 165 lbs. (74.8kg) Base Cabinet Weight 75 lbs. (34kg) PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 20: Theory Of Operation

    • Supply Cassette configuration memory • On-line Processor Interface The logic circuitry is contained in the following modules: • Input Interface • CPU and peripherals Section • Recorder Output Module • Page Buffer Module • SCSI MUX Module November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 21: High Speed Control (Hscb)

    An EPROM is provided for program storage. This is a 'by 16' part. The EPROM resides at location 0 and at location 0x200000 at powerup. Once the program code starts executing out of the 0x200000 space, the EPROM will no longer reside at location 0. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 22 An interface to the graphics LCD is provided. An additional timer is provided to generate 100 µsec interrupts to update the LCD. The LCD resides at address D10044 through D10046. 3-3.11 Diagnostic LED Bank A software programmable diagnostic LED bank is provided. This consists of 8 LED's. They November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 23: Page Buffer Module Overview

    1. Output PBM 2. Output PBM host SIOP 3. Input PBM disk drive SIOP 4. Input PBM host SIOP If no output PBM requests are made, the input PBMs are granted the bus in a rotating order. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 24: Recorder Output Module Overview

    Data from the Video FIFO is read one byte at a time or as needed to load the video shift register. The FIFO 'Retransmit' signal is used to repeat scan lines. This requires the hardware to November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 25 A fill feature allows blank scan lines to be output without fetching of video data. This allows images to be transmitted to the Panther Pro without the corresponding 'blank' data. The fill feature supports automatic blanking at a granularity of single scan lines.
  • Page 26 The knife can also be operated manually. (Refer to figure 3-2, Rotary Knife.) November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 27 (left or right), so it is not pressing down on the hold-down bar; otherwise, paper cannot be advanced and a paper jam will occur. MEDIA SUPPLY CASSETTE IMAGING ROLLER DRIVE ROLLER PRESSURE ROLLER STATIONARY KNIFE ROTARY KNIFE TAKE UP CASSETTE CASSETTE OUT SWITCH Paper Feed Diagram Figure 3-1 PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 28: Media Transport

    The PantherPro was designed to require no field optical adjustments. All spare parts are pre-adjusted and ready to install without adjustment in the field. To ensure repeatability and consistency, all parts are aligned on the same factory fixtures. November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 29 TP8250 PantherPro Image Recorder There are a number of components that make up the Panther Pro Optical bed. It comprises of a laser/laser driver, 1st cylindrical lens, beam steering mirror, scan lens, polygon, second cylindrical lens, second cylindrical lens mask, and imaging roller.
  • Page 30 When the cassette is not detected, the switch closes and the signal is sent to the video interface PCB, and a message is displayed on the operator panel LCD screen of the controller. November 1994 PrePRESS SOLUTIONS CONFIDENTIAL 3-11...
  • Page 31 Media jam detection is performed by the servo controller IC on the RCB. The servo control- ler IC senses severe loss of phase lock, and reports it as a media jam. PrePRESS SOLUTIONS CONFIDENTIAL 3-12 November 1994...

  • Page 32: Power Supply And Distribution

    CAUTION: For continued protection against fire hazard, replace fuse only with same type and rating. Main ON/OFF Switch Fuse Housing For 115V Use 4A Fuse 110-120V 220-240V For 230V Use 2A Fuse 115V Position 230V Position Main Power Switch Module Voltage Positions Figure 4-1 November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 33 The ground wire is connected to the chassis. (Refer to Figure 4-2 AC Distribution Diagram) Condor HN24-3.6-A+ Fuse Zenith ZPS 300A Brown Blue Gn/Y Fuse POWER LINE FILTER WITH SWITCH AND FUSE AC Line Cord Ground Main ON/OFF Switch AC Distribution Diagram Figure 4-2 November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 34: Dc Power

    To Drives +12Vdc Adj +12Vdc Adj -12Vdc Adj 5Vdc Not to Scale Input Power Jumper Select 230 VAC 115Vac - 4A Fuse 230Vac - 2.5A Fuse 115 VAC Zenith Power Supply Connection Points Figure 4-3 November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 35 Purple Wire Blue Wire Power Supply Black Wire Voltage Adj Input Output Brown Wire 110V strap 4 to 3 and 1 to 2 220V strap 2 to 3 Condor Power Supply Connection Points Figure 4-4 November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 36: Installation

    5-2.4 Inspect equipment for any physical damage, note any damage on installation report. 5-2.5 Remove the shipping foam from the supply cassette area. Also check for factory final copy. This sample should be compared with copy quality after upacking and setup. November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 37: Electrical Requirements

    PantherPro Image Recorder 5-3 Electrical Requirements Step 1. Verify that the AC outlet to be used meets PrePRESS Solutions's electrical require- ments. (Refer to section 2-3 of this manual.) Step 2. If the outlet meets the electrical specifications, continue with the installation.

  • Page 38: System Test

    Step 1. Turn power OFF. Step 2. Re-install covers previously removed with appropriate hardware. Step 3. Place system in permanent location. Step 4. Turn power ON and verify that system loads programs. Step 5. Clean up area. November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 39: External Covers And Panels

    C - Optics Cover D - Rear Cover E - Supply Cassette Door F - Take Up Cassette Door G - Control Panel H - Filter Panel J - Power Supply Drawer PantherPro External Covers Figure 6-1 PrePRESS Solutions CONFIDENTIAL November 1994...
  • Page 40 Step 4. Pull rear cover away from chassis, and disconnect the cable connectors from the cables going to the interlock switches. Step 5. Remove rear cover. Step 6. Replace rear cover in reverse order of removal. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 41 These screws are accessed from the inside of the main chassis. (figure 6-3) Step 7. Remove the cables from the LCD & Keypad. Step 8. Replace control panel assembly in reverse order of removal. PrePRESS Solutions CONFIDENTIAL November 1994...

  • Page 42: Shield

    6-2 E. M. I. Shield Step 1. Remove front panel (figure 6-1.A). Step 2. Remove the 8 screws securing the E. M. I. shield to the chassis. Step 3. Replace E. M. I. shield in reverse order of removal. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 43: Keypad/Lcd Assembly

    Step 4. Replace the Power Supply and other items in reverse order of removal. Refer to Section 4 for power supply connections points if necessary. Step 5. Adjust power supply voltages as detailed in Section 8-4. PrePRESS Solutions CONFIDENTIAL November 1994...

  • Page 44: Polygon Motor Assembly

    Step 3. Remove 5 mounting screws holding laser amp/polygon PCB bracket to chasis. Step 4. Lift bracket out of the optical bed. Remove 4 mounting screws holding polygon driver to bracket. Step 5. Replace the polygon driver in the reverse order of removal. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 45: Laser Diode Assembly

    LASER DRIVER PCB RIBBON CABLE CONNECTOR MOUNTING CLAMP LASER DIODE TUBE ASSEMBLY MOUNTING MOUNTING SCREWS SCREW MOUNTING SCREW STOP BLOCK Laser Diode Assembly Figure 6-6 PrePRESS Solutions CONFIDENTIAL November 1994...

  • Page 46: Second Cylinder Lens Assembly

    SOL MOUNTING SCREWS START OF LINE ASSEMBLY Second Cylinder Lens Start of Line Sensor Assembly Figure 7 6-13 Start Of Line Sensor PCB Step 1. Remove the Electronics (6-1.B), Rear (6-1.D), and Optics (6-1C) Covers. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 47: Paper Feed Gate Assembly

    Step 5. Replace the gate assembly in reverse order of removal. Push gate pins in so that there is no side to side movement of the gate. Also, make sure that the image roller is not rubbing on the SOL detector. PrePRESS Solutions CONFIDENTIAL November 1994...

  • Page 48: Gate Assembly Rollers

    Step 3. Remove mounting screws to remove desired roller. Step 4. Replace the rollers and gate assembly in reverse order of removal. Push gate pins in so that there is no side to side movement of the gate. PrePRESS SOLUTIONS CONFIDENTIAL 6-10 November 1994...

  • Page 49: Metering Roller

    Step 3. Remove the “E” ring, flat washer and bearing spacer from right side of roller shaft. Step 4. Remove the “E” ring, two flat washers, spring washer and bearing spacer from left side of roller shaft. Step 5. Push bearing out and remove roller. PrePRESS Solutions CONFIDENTIAL November 1994 6-11...

  • Page 50: Drive Roller

    Step 3. Carefully lift chassis out and place on sturdy table with paper feed housing section hanging over the edge. Step 4. Remove the 6 screws that mount the paper feed take up housing to the casting, PrePRESS SOLUTIONS CONFIDENTIAL 6-12 November 1994...

  • Page 51: Knife Carriage Assembly

    Step 9. Push bearing out and remove drive roller. Step 10. Replace the drive roller in reverse order of removal. 6-18 Knife Carriage Assembly Step 1. Open supply and take up cassette access doors. PrePRESS Solutions CONFIDENTIAL November 1994 6-13...

  • Page 52: Servo Leading Motor And Gearbox Assembly

    Step 6. Replace the servo leading motor and gearbox assembly in reverse order of re- moval. LOCATOR PIN SERVO ENCODER MOUNTING SCREW WORM MOUNTING SCREW MOTOR MOUNTING PLATE SERVO MOTOR COUPLING LOCATOR PIN MOUNTING SCREW SPUR GEAR Servo Motor and Gearbox Assembly Figure 6-12 PrePRESS SOLUTIONS CONFIDENTIAL 6-14 November 1994...

  • Page 53: Servo Leading Motor

    Step 4. Slide the spur gear off the roller shaft. Step 5. Replace the spur gear in reverse order of removal. Install spur gear with split hub against “E” ring on drive roller shaft. Step 6. Lubricate gear with grease (P/N 09-2382-0) PrePRESS Solutions CONFIDENTIAL November 1994 6-15...

  • Page 54: Leading Worm

    “E” ring, spring washer, two flat washers and bearing from the other side. Step 7. Replace the worm in reverse order of removal. Step 8. Lubricate gear with grease (P/N 09-2382-0) PrePRESS SOLUTIONS CONFIDENTIAL 6-16 November 1994...
  • Page 55 TP8250 PantherPro Image Recorder PrePRESS Solutions CONFIDENTIAL November 1994 6-17...

  • Page 56: Diagnostics

    Loading Exception Vectors to DRAM COMPLETE Verify DRAM Exception Vectors PASSED EPROM checksum test PASSED LCD Timer Test PASSED UART Timer Test PASSED SIO 2681 channel B test (modem) PASSED Automatic startup... type ^U to abort PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 57 During the interactive mode, selected or all diagnostics can be performed on individual page buffer modules. These tests can also be configured to test all installed page buffer modules in this mode. Typing "D" at the Monitor prompt will display the following menu; November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 58 [TEST: dSipInt - DiskSiop- NCR Interrupt test [TEST: hSipIlp - HostSiop- Internal Loopback Test, CPU/DRAM-to- NCR ] [TEST: dSipIlp - DiskSiop- Internal Loopback Test, CPU/DRAM-to- NCR ] [TEST: dSipDrive - DiskSiop-to-PB Drive SCSI Block Write/Read Test PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 59: Disk Based Diagnostics

    - DiskSiop- Write/Read ncr53c700 TEMP Reg [TEST: hSipSfifo - HostSiop- NCR SCSI Fifo Test [TEST: dSipSfifo - DiskSiop- NCR SCSI Fifo Test [TEST: hSipDma - HostSiop- NCR DMA Fifo Test [TEST: dSipDma - DiskSiop- NCR DMA Fifo Test November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 60 Paper Feed Test MTRSTP Test Paper Jam Detect Test FAILED:0 PASSED:0 Facet-T/D Facet Timer Test Speed Detect Test Search for STRTOK Test Speed Detect (imaging mode) Test Facet Decode (imaging mode) Test 0 errors this pass PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 61 Interlock Switch Monitor Keypad Keypad Test LaserIntens Laser Intensity Reg/DAC Exerciser LaserSystem Laser System Test Leading Leading Motor Test LDeadMan Leading Deadman Timer Test OLPPort Online Processor Port Loopback Test PolygonSpd Polygon Speed Range Test November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 62: Keypad Diagnostics

    Monitor V1.6 Level 2 Diagnostics Menu F1 - Run Level 2 Diagnostics F2 - Set Level 2 mode [enabled] Exit Pressing F1 re-runs the level 2 diagnostics. Pressing F2 toggles between enabling and dis- abling level 2 diagnostics. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 63: Disk Based Utilities

    F3 - Keypad Test Exit More Pressing ' more ' displays the following screen; Tests Menu 2 of 3 F1 - Laser Intensity Reg/DAC Excersiser F2 - Laser Systems Test F3 - Leading Motor Drive Test Exit More November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 64: Communications Utilities

    F1 - External Communication Diagnostic Test F2 - Set Channel A (debug) [ 9600 baud ] Exit The F1 option requires an external loopback plug on the debug port. Pressing F2 toggles between the available baud rates. PrePRESS SOLUTIONS CONFIDENTIAL November 1994...

  • Page 65: Scsi Downloader Utilities

    F1 - External Communication Diagnostic Test F2 - Set Channel A (debug) [ 9600 baud ] Exit The F1 option requires an external loopback plug on the debug port. Pressing F2 toggles between the available baud rates. 7-10 November 1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 66: Reference/Adjustments

    VID - Indicates actual video data. This LED is lit during the exposed parts of an image (laser on). Note the sample / hold and enhance video activity light is lit dimly during an all white image. PrePRESS Solutions CONFIDENTIAL November 1994...
  • Page 67 JP2 - FES0 Connect Ground - Install jumper if SCSI port/cable connected to J11 does not have a ground on pin 15. JP3 - FES1 Connect Ground - Install jumper if SCSI port/cableconnected to J8 does not PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 68 JP27 - JP32 On HSCB (Page Buffer Module 0) 1 and 2 jumped to bypass the 3210 com- pression chip. JP110 - JP125 On Page Buffer Modules (1 - 4) are connected by default in etch to bypass the 3210 compression chip. PrePRESS Solutions CONFIDENTIAL November 1994...
  • Page 69 1. Make sure power is off. Center pots R22 and R 28 2. Connect only J1 and J2(make sure J3 is empty) 3. Attach voltmeter between TP1 and GND 4. Adjust R22 till you get a reading of 7.5V PrePRESS SOLUTIONS CONFIDENTIAL November 1994...
  • Page 70 1. Make sure power is off. Remove JP1. 2. Attach meter to TP2. 3. On HSCB, turn on SHOLD switch. 4. Turn power on. Adjust R28 till you get a reading of 0.0V. 5. Turn power off. Reinstall JP1. PrePRESS Solutions CONFIDENTIAL November 1994...
  • Page 71 If an asterisk (*) appears at the end of line with the old key number (with the description column, reference is suffix), followed by the new part made at the end of the group listing. number, description, and quantity. November1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 72: Group 1 Case And Covers Front View

    TP8250 PantherPro Image Recorder Group 1 Case and Covers Front View PrePRESS SOLUTIONS CONFIDENTIAL November1994...

  • Page 73: Group 1 Case And Covers Front View 9

    Cable, Keypad to HSCB 505 006688 000 Cabinet Stand Assembly 201 005268 000 Filter Panel 200 005262 000 Access Door, Take-up Cassette 291 005321 000 Cable, Door Limit 290 006708 000 Magnetic Catch 201 006651 000 Rear Cover November1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 74: Group 1A Case And Covers Rear View - I/O Panel

    TP8250 PantherPro Image Recorder Group 1A Case and Covers Rear View - I/O Panel PrePRESS SOLUTIONS CONFIDENTIAL November1994...

  • Page 75: Group 1A Case And Covers Rear View - I/O Panel 9

    Screw, P.H. 8-23 X 3/8" 201 008703000 I/O Panel 505 007599 000 Power/Switch Receptacle 43-3360-0 Fuse, 4 Amp 30-3670-0 Fuse, 2 Amp 356 003671 000 Power Cord, US 110V 250 000650 000 Screw, 4-40 x 1/2" November1994 PrePRESS SOLUTIONS CONFIDENTIAL...

  • Page 76: Group 2 Front Components

    TP8250 PantherPro Image Recorder Group 2 Front Components 2 3 4 5 8 - 12 PrePRESS SOLUTIONS CONFIDENTIAL November1994...

  • Page 77: Group

    540MB Page Buffer Disk Drive 505 008826 000 1 GB Page Buffer Disk Drive 505 008411 000 Dual 240 MB Page Buffers 505 008412 000 Dual 540 MB Page Buffers 735 008826 000 Dual 1 GB Page Buffers November1994 PrePRESS SOLUTIONS CONFIDENTIAL...
  • Page 78 TP8250 PantherPro Image Recorder PrePRESS SOLUTIONS CONFIDENTIAL November1994...
  • Page 79 *Includes polygon, polygon driver board and correction PAL cannot be ordered separately 475 006458 001 Scan Lens 505 006455 001 Assy., 1st Cylindrical Lens 505 006454 001 Assy., 2nd Cylindrical Lens 505 005238 000 Assy., Beam Steering Mirror PrePRESS SOLUTIONS CONFIDENTIAL November1994...

  • Page 80: Group 4, 4A Paper Feed Transport

    TP8250 PantherPro Image Recorder Group 4 Paper Feed Transport PrePRESS SOLUTIONS CONFIDENTIAL 9-10 November1994...
  • Page 81 Mount Plate, Lead Screw, Motor End 201 007741 000 Mount Plate, Lead Screw, Rght End 210 003722 000 Rubber Grommet, End Limit 540 007840 000 Switch and cable, Lft Limit 540 007841 000 Switch and cable, Rgt Limit November1994 PrePRESS SOLUTIONS CONFIDENTIAL 9-11...
  • Page 82 TP8250 PantherPro Image Recorder PrePRESS SOLUTIONS CONFIDENTIAL 9-12 November1994...
  • Page 83 Group 4A Paper Feed Transport Part Number Description Qty. 350 006903 000 Paper Out Switch 505 008532 000 External Tensioner Module Assy 505 009099 000 ETM Brake Assy 735 009100 000 ETM Brake Assy w/Ballast 227 008991 000 Ballast November1994 PrePRESS SOLUTIONS CONFIDENTIAL 9-13...
  • Page 84 TP8250 PantherPro Image Recorder Group 4A Paper Feed Drive PrePRESS SOLUTIONS CONFIDENTIAL 9-14 November1994...

  • Page 85: Group 4B Paper Feed Drive

    26-0617-0 Shim Washer .005 26-0616-0 Washer, 2.5 Helical 26-0612-0 Washer, Spring Curved 26-0130-0 “E” Retaining Ring 1/4" 505 007875 000 Pittman Motor & Gear Box Assembly 505 005282 000 Maxon Motor & Gear Box Assembly November1994 PrePRESS SOLUTIONS CONFIDENTIAL 9-15...
  • Page 86 TP8250 PantherPro Image Recorder PrePRESS SOLUTIONS CONFIDENTIAL 9-16 November1994...

  • Page 87: Group 5 Power Supply Drawer

    505 007599 000 Power Switch 4333600 Fuse, 4A (110V) 3036770 Fuse, 2.5A (220V) 505 008917 000 24V Supply (110V) 505 008917 001 24V Supply (220V) 516 007834 000 Zenith Supply 540 008723 000 Power Drawer Harness November1994 PrePRESS SOLUTIONS CONFIDENTIAL 9-17...
  • Page 88 TP8250 PantherPro Image Recorder HSCB PrePRESS SOLUTIONS CONFIDENTIAL 9-18 November1994...

  • Page 89: Group 6 Card Cage (Pcb's)

    TP8250 Group 6 Card Cage (PCB'S) Part Number Description Qty. 505 008414 000 HSCB 500 008415 001 PBM W/Compression 540 008940 000 Cable, PBM to Disk Drive 540 008940 001 Cable, PBM to Disk Drive November1994 PrePRESS SOLUTIONS CONFIDENTIAL 9-19...

  • Page 90: Group

    TP8250 PantherPro Image Recorder Group 7 Take Up Cassette -New Style (Square Plastic) PrePRESS SOLUTIONS CONFIDENTIAL 9-20 November1994...

  • Page 91: Group 7 Take-Up Cassettes 9

    High Cap., 7 mil Take-up Cassette 12" 505 008551 003 High Cap., 7 mil Take-up Cassette 13.3" A/R 706 008281 000 Standard Capacity Take-up Cassette 505 008274 000 Tape and Spring Assy. 1936300 Disk and Arbor November1994 PrePRESS SOLUTIONS CONFIDENTIAL 9-21...
  • Page 92 TP8250 PantherPro Image Recorder PrePRESS SOLUTIONS CONFIDENTIAL 9-22 November1994...
  • Page 93 External Tensioner Module Kit 505 009099 000 ETM Brake Assy 735 009100 000 ETM Brake Assy w/Ballast 227 008991 000 Ballast 206 005295 000 Sleeve Roller 202 008508 000 Shaft Roller 225 008537 000 Brake Pads PrePRESS SOLUTIONS CONFIDENTIAL November1994 9-23...

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