INTRODUCTION & IMPORTANT SAFETY INFORMATION connected to a power supply receptacle protected Thank you for purchasing this Pressure Washer. by a GFCI. We reserve the right to make changes at any time DANGER: Improper connection of the equip- without incurring any obligation. ment-grounding conductor can result in a risk of Owner/User Responsibility: electrocution.
IMPORTANT SAFETY INFORMATION 10. Keep operating area clear of all persons. 14. Be cer tain all quick cou- WARNING pler fittings are secured be- WARNING: High pressure spray WARNING fore using pressure washer. can cause paint chips or other WARNING: High pressure particles to become airborne developed by these machines and fly at high speeds.
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IMPORTANT SAFETY INFORMATION 21. Do not operate this machine when fatigued or under the influence of alcohol, prescription medications, or drugs. Follow the maintenance instructions specified in the manual. HDS 500-510 • 9.800-078.0 • Rev. 4/10...
INSTALLATION Electrical: Place machine in a convenient location providing ample support, draining and room for maintenance. This machine, when installed, must be electrically This machine is intended for outdoor use. Machine grounded in accordance to local codes. Check for must be stored indoors when not in use. proper power supply using a volt meter.
OPERATING INSTRUCTIONS STEP 1: Turn water on. STEP 2: Connect the power cord STEP 3: Grip spray gun handle into the proper electrical outlet, then securely and pull trigger. Then turn push in the GFCI reset button. (Re- variable pressure control handle fer to serial plate for information).
DETERGENTS & GENERAL OPERATING TECHNIQUES WARNING: Some detergents pump protector engages and cools the pump by dis- WARNING may be harmful if inhaled or in- charging the warm water onto the ground. This thermal gested, causing severe nausea, device prevents internal damage to the pump. fainting or poisoning.
SHUTTING DOWN AND CLEAN-UP STEP 1: Remove detergent suction STEP 2: Turn burner switch off and STEP 3: Turn off water supply. tube from container and insert into continue spraying water, allowing 1 gallon of fresh water. Turn variable the water to cool. After water has pressure wand handle for low pres- cooled to less than 100°F, turn the sure or connect the black detergent...
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Faulty pressure gauge Install new gauge. PRESSURE Insufficient water supply Use larger garden hose; clean filter washer at water inlet. Old, worn or incorrect spray Match nozzle number to machine and/or replace nozzle with new nozzle.
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TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER Improper fuel or water in fuel Drain fuel tank and replace with proper fuel. TEMPERATURE Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump temperature. Replace pump if needed. Fuel filter partially clogged Replace as needed.
MAINTENANCE CHARTS This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your Pressure Washers dealer for maintenance.
PREVENTATIVE MAINTENANCE 1. Use clean fuel — kerosene, No. 1 home heating essary. Store the machine in a heated room. If this is fuel or diesel fuel. Clean or replace fuel filter every not possible then mix a 50/50 solution of anti-freeze/ 100 hours of operation.
MAINTENANCE Electrode Setting - Wayne: Step 4 After circulating solution flush entire system with fresh water. (See illustration below) Removal of Soot In Heating Coil: 1/8" In the heating process, fuel residue in the form of soot 1/8" Electrodes deposits may develop between the heating coil pipe and block air flow which will affect burner combustion.
MAINTENANCE Fuel Pressure Adjustment: FUEL AIR ADJUSTMENT: WAYNE To adjust fuel pressure, turn the adjusting screw with a standard screwdriver (located on the fuel pump) clock- wise to increase, counterclockwise to decrease. Do not exceed 200 PSI. Air Band Air Adjustment Pressure The oil burner on this machine is preset for operation at Gauge Port...
EXPLODED VIEW - 1.575-500.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.800-006.0 Label, Hot/Caliente w/Arrows Warning 9.803-029.0 Tank Head Assy 9.802-904.0 Insulation, Top Head 9.802-825.0 Clip, Retaining U-Type 9.802-081.0 Tank, Fuel 6 Gal Blank 9.802-254.0 Hose, 1/4", Push-On, Fuel Line 12˝ 9.800-110.0 Label, Logo, Large 9.802-753.0...
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EXPLODED VIEW - 1.575-500.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.802-141.0 Hose Barb, 1/4" x 3/8" Double 9.802-709.0 Bolt, 5/16" x 3/4" NC GR 5 CS ZN 9.802-804.0 Washer, 5/16", Flat, SAE 9.800-020.0 Label, Cold Water Inlet, HS 9.802-107.0 Fastener, Ratchet, Black Nylon 9.802-070.0 Grip, 1"...
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EXPLODED VIEW - 1.575-501.0, 502.0, 503.0, 504.0 10, 17 For Detail See Steam Detail See Valve Control Options Panel Illus. Illus. To Fuel Tank Optional Filter Upgrade 98000780-8 HDS 500-510 • 9.800-078.0 • Rev. 4/10...
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EXPLODED VIEW - 1.575-501.0, 502.0, 503.0, 504.0 ITEM PART NO. DESCRIPTION 9.800-002.0 Label, Use Only Kerosene 9.800-006.0 Label, "Hot/Caliente" with Arrows Warning 9.800-015.0 Label, Warn, Service Cord 9.800-021.0 Label, Hot Water Outlet 9.800-110.0 Label, Logo Large 9.800-035.0 Label, Warning (Lexan) For Motor, Please see specifications pages.
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EXPLODED VIEW - 1.575-501.0, 502.0, 503.0, 504.0 ITEM PART NO. DESCRIPTION 8.902-433.0 Relief Valve USA 9.196-012.0 Screw, 10-24 x 1/4" 8.711-785.0 Hose, 3/8", Push-On 30" 9.803-029.0 Tank Head Assy. 16" x 8" 8.706-248.0 Plug, 3/8" 9.803-061.0 Axle, 5/8" x 25.710 9.802-782.0 Collar, 5/8"...
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EXPLODED VIEW - 1.575-505.0, 506.0, 507.0, 508.0, 509.0, 510.0 18, 29, 84, 87 27, 41, 71 86, 69 Detail See Control Panel 75, 26 Illus. 14 8 Detail See Pump Illus. Detail See Steam Valve Options Illus. Optional Detail See Filter Optional Upgrade...
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1.575-505.0, 506.0, 507.0, 508.0, 509.0, 510.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.800-002.0 Label, Use Only Kerosene 9.800-006.0 Label, "Hot/Caliente" with Arrows Warning 9.800-015.0 Label, Warning, Service Cord 9.800-021.0 Label, Hot Water Outlet 9.800-110.0 Label, Logo Large 9.800-035.0 Label, Warning (Lexan) 9.802-066.0 Pad, Soft Rubber, 50 Duro 9.802-070.0...
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1.575-505.0, 506.0, 507.0, 508.0, 509.0, 510.0 PARTS LIST ITEM PART NO. DESCRIPTION 8.719-935.0 Retainer Ring, Insulation 9.196-012.0 Screw, 10-24 x 1/4" 8.711-785.0 Hose, 3/8" Push-On 2.50 ft 9.802-212.0 Filter, Fuel/H 9.802-781.0 Nut, 3/8" Flange, Whiz Loc 9.803-264.0 Nipple, 1/4" x 3", Black Pipe 9.802-810.0 Washer, 5/8"...
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1.575-505.0, 508.0, 509.0, 510.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.800-032.0 Label, Motor Overload Reset (505.0) 9.802-436.0 Cord Service 10-3 (505.0) 41" 9.802-437.0 Cord Service 10-4 (509.0) 41" 9.802-425.0 Cord Service 8-3 (508.0) 41" 8.704-660.0 Label, Kärcher-Shark 9.802-793.0 Nut, Cage 1/4"...
CONTROL PANEL - 1.575-500.0 4,11 (Reversed View of Label) CONTROL PANEL - 1.575-500.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.800-016.0 Label, Disconnect Power Supply 9.802-759.0 Screw, 10/32" x 1/2" NHSOC, Black 9.802-449.0 Switch, 3 PS, 115V-230V, 1PH 9.802-285.0 Thermostat, Adjustable, 302°F 9.802-762.0 Screw, 10/32"...
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CONTROL PANEL - 1.575-500.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.803-094.0 Electric Box Cover, Black 9.802-103.0 Bushing, Snap, 5/8" 9.800-040.0 Label, Ground 9.800-018.0 Label, Tipover Hazard 9.800-049.0 Label, Cleaning Solution 8.750-096.0 Knob, Thermostat 302°F 8.712-190.0 Bezel, Plastic 9.196-012.0 Screw, 10/24 x 1/4" Hex ...
CONTROL PANEL - 1.575-501.0, 502.0, 503.0, 504.0 34, 35 15, 16 CONTROL PANEL - 1.575-501.0, 502.0, 503.0, 504.0 PARTS LIST ITEM PART NO. DESCRIPTION For Fuse, Please see specifications pages. (503.0, 504.0) For Fuse, Please see specifications pages. (503.0, 504.0) 9.802-449.0 Switch, 3 PS, 115V-230V, 1 PH Salzer 9.802-299.0...
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CONTROL PANEL - 1.575-501.0, 502.0, 503.0, 504.0 PARTS LIST ITEM PART NO. DESCRIPTION For Transformer, Please see specifications pages. (503.0, 504.0) 9.802-880.0 Cover, Electrical Box, Black 9.800-016.0 Label, Disconnect Power 9.802-759.0 Screw, 10/32" x 1/2" (503.0, 504.0) (501.0, 502.0) 9.802-791.0 Nut, Cage, 10/32"...
FLOAT TANK OPTION - 505.0, 506.0, 507.0, 508.0, 509.0, 510.0 Steam Option 1, 8 To Float To Float Tank Tank Auto Start/Stop Auto Start/Stop Option Steam Option ITEM PART NO. DESCRIPTION 9.802-085.0 Tank, Float 9.803-269.0 Shelf, Float Tank, Black 9.802-767.0 Screw, 3/8"...
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FLOAT TANK 505.0, 506.0, 507.0, 508.0, 509.0, 510.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.803-265.0 Elbow, 1/2" Female, Brass 9.802-111.0 Nipple, 1/2" NPT, 5/16", Modified Close 9.802-043.0 Elbow, 1/2" x 1/2" Female, 90° 9.802-240.0 Hose, 3/8" x 22", 2 Wire, Pressure Loop 9.802-146.0 Swivel, 1/2"...
AUTO START/STOP OPTIONS 505.0, 506.0, 507.0, 508.0, 509.0, 510.0 AUTO START/STOP OPTIONS PARTS LIST 505.0, 506.0, 507.0, 508.0, 509.0, 510.0 ITEM PART NO. DESCRIPTION 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF w/Strainer 9.802-117.0 Tee, 1/2" Female Pipe 9.803-989.0 Nipple, 1/2" Hex 9.802-127.0 Nipple, 1/2"...
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AUTO START/STOP - STEAM OPTIONS & PARTS LIST 501.0, 502.0, 503.0, 504.0 ITEM PART NO. DESCRIPTION 9.803-546.0 Hose, 3/8" x 18" Pressure Loop 9.802-146.0 Swivel, 1/2 x 3/4 GHF w/Strainer 9.802-123.0 Tee, 1/2" w/1/8" Hole Street 9.802-131.0 Elbow, 1/2" JIC x 1/2 - 90° 9.802-142.0 Hose Barb, 1/4 Barb x 1/8"...
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AUTO START/STOP - STEAM OPTIONS & PARTS LIST 505.0, 506.0, 507.0, 508.0, 509.0, 510.0 ITEM PART NO. DESCRIPTION 9.802-240.0 Hose, 3/8" x 22" Pressure Loop 9.802-146.0 Swivel, 1/2 x 3/4 GHF w/Strainer 9.802-123.0 Tee, 1/2" w/1/8" Hole Street 9.802-131.0 Elbow, 1/2" JIC x 1/2 - 90° 9.802-142.0 Hose Barb, 1/4 Barb x 1/8"...
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1.575-505.0, 506.0, 507.0, 508.0, 509.0, 510.0 PUMP ASSEMBLY 1.575-505.0, 506.0, 507.0, 508.0, 509.0, 510.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.802-182.0 Pump Protector, 1/2" PTP 9.802-458.0 Pressure Switch, 1/4" 9.802-039.0 Elbow, 1/2" JIC x 3/8", 90° 9.802-146.0 Swivel, 1/2" GHF For Unloader, Please see specifications pages For Pump, Please see specifications pages 9.802-632.0...
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501.0, 502.0, 503.0, 504.0 STEAM OPTION 501.0, 502.0, 503.0, 504.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.802-143.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 6.390-126.0 Clamp, Hose, .46-, .54 ST 9.802-187.0 Valve, Flow Control w/Metering 9.802-010.0 Nipple, 1/4" Hex Steel 9.804.022.0 Cap, Valve with 1/4"...
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1.575-505.0, 506.0, 507.0, 508.0, 509.0, 510.0 STEAM OPTIONS 1.575-505.0, 506.0, 507.0, 508.0, 509.0, 510.0 PARTS LIST ITEM PART NO. DESCRIPTION 9.802-143.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 6.390-126.0 Clamp, Hose, .46-, .54 ST 9.802-187.0 Valve, Flow Control w/Metering 9.802-010.0 Nipple, 1/4"...
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HOSE & SPRAY GUN ASSEMBLY Pressure Nozzle HOSE & SPRAY GUN ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION 9.802-165.0 Coupler, 1/4" Male 9.802-096.0 Quick Coupler O-Ring, Small 9.802-286.0 Nozzle Only, 1/8" Soap 9.802-222.0 Wand, Zinc, VP, w/Coupler 9.803-267.0 ...
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UU1 UNLOADER VALVE EXPLODED VIEW 9.175-018.0, 3500 PSI Universal Unloader UU1 UNLOADER VALVE EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 9.149-006.0 Sliding Connector Guide Piston Housing O-Ring Back up Piston Conical Seal 8.749-795.0 Piston O-Ring Back up 8.749-796.0...
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KE.1 SERIES PUMP EXPLODED VIEW 9.803-814.0 KE 2020F.1 9.803-815.0 KE 2020S.1 9.803-816.0 KE 2825F.1 9.803-817.0 KE 2825S.1 9.803-818.0 KE 3525F.1 TORQUE SPECS Item # Ft.-lbs KE.1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-938.0 Crankcase 9.803-951.0 Brass Plug G1/4 9.804-586.0 Plunger Oil Seal...
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KE.1 SERIES PUMP PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 9.804-584.0 Flange Screw 9.804-585.0 Crankshaft Seal See Kit Plunger Nut See Kit Copper Spacer See Kit Plunger 15mm (2020F, 2825F, 3525F) See Kit Plunger 18mm (2020S, 2825S) See Kit Copper Spacer See Kit O-Ring Ø1.78 x 5.28 See Kit...
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KM.2 PUMP EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 9.803-144.0 Plunger Rod 9.803-158.0 Connecting Rod 9.802-913.0 Snap Ring 9.802-916.0 Connecting Rod Pin 9.803-218.0 Spring Washer 9.803-238.0 Connecting Rod Screw 8.933-016.0 O-Ring, Ø2.62 x 126.67 9.803-165.0 Crankcase Cover 9.803-197.0 O-Ring, Ø1.78 x 14 9.803-202.0 Sight Glass 3/4...
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SPECIFICATIONS MOTOR PUMP Machine Pump Pump Unloader Unloader Pulley Motor Motor Pulley Part # Model Parts# Replacement Production Pulley Part # Size Voltage Part # Pulley Part # 1.575-500.0 KE2020F 9.803-814.0 9.175-018.0 9.175-016.0 1.5 HP 120v/1ph/60Hz 9.802-338.0 1.575-501.0 KE2020F 9.803-814.0 9.175-018.0 9.175-016.0 2 HP 120v/1ph/60Hz 9.802-339.0...
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SPECIFICATIONS CONTROLS MOTOR Model Bushing Belt Belt Motor Stepdown Primary Second Part # Bushing Part # Size Part # Contactor Overload Transformer Fuse Part# Fuse Part# 500.0 501.0 502.0 503.0 9.802-551.0 9.802-461.0 9.802-463.0 504.0 9.802-551.0 9.802-461.0 9.802-463.0 505.0 Hx1-1/8" 9.802-400.0 AX 34(2) 9.802-407.0 8.724-281.0...
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LIMITED NEW PRODUCT Phone: 360-833-1600 ® WARRANTY—COMMERCIAL fax: 800-248-8409 PRESSURE WASHERS www.karchercommercial.com WHAT THIS WARRANTY COVERS All Kärcher commercial pressure washers are warranted by Kärcher to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only.
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® www.karchercommercial.com www.karchershark.com Form HDS 500-510 # 9.800-078.0 • Revised 4/10 • Printed in U.S.A. or Mexico...
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