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Summary of Contents for PortaCo D-60S09-F7-S
- Page 1 MODEL D-60S09-F7-S POWER UNIT OPERATION, MAINTENANCE, AND REPAIR MANUAL 1805 2 AVENUE NORTH * MOORHEAD, MN, USA 56560-2310 PHONE (218) 236-0223 * FAX (218) 233-5281 E-MAIL ADDRESS; info@portaco.com * INTERNET ADDRESS: www.portaco.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction 1.1 General Information 1.2 Features 1.3 Options 1.4 Safety Summary 1.5 General Safety Precautions 1.6 Warning and Caution Statements 1.7 Training Requirements Installation Instructions 2.1 Unpacking Instructions 2.2 Engine Preparation 2.3 Hydraulic Power Unit Preparation 2.4 Testing 2.5 Hose Requirements 2.6 Tool Connecting Procedures 2.7 Work Area Safety... -
Page 3: Introduction
Fig 1.2A 1.2 Features 1.3 Options The main features of the D-60 PortaCo series power unit are as follows: There are no options at this time. Consult PortaCo, Inc. at 218-236-0223 Length 191.77 cm 75.5 in... -
Page 4: General Safety Precautions
STATEMENT, ETC. WHICH IF NOT STRICTLY OBSERVED, 1.5 General Safety Precautions COULD RESULT IN DAMAGE TO, OR DESTRUCTION OF, The PortaCo Inc. D-60 Series Hydraulic EQUIPMENT OR LOSS OF Power Units are designed to provide safe MISSION EFFECTIVENESS. and dependable service if operated according to the instructions provided in 1.7 Training Requirements... -
Page 5: Engine Preparation
If the manual. power unit requires pressure and flow tests consult PortaCo, Inc. for proper procedures. 2.3 Hydraulic Power Unit Preparation Check the fuel reservoir gauge and add 2.5 Connecting Procedures. -
Page 6: Work Area Safety Precautions
- PortaCo hydraulic power units must CONNECTED TO THE TRUCK BEING SERVICED. DAMAGE TO not be located below overhead THE HYDRAULIC SYSTEM gantries, power lines, or walkways where there might be a risk of COULD ACCURE IF NOT falling objects. -
Page 7: Controls And Graphics
PortaCo Hydraulic Power Units have been designed for use indoors and Brake Pressure PSI outdoors. PortaCo power units should (Fig 3.2B arrow A) not be operated under wet conditions, or at ambient operating temperatures, Steering & Hoist PSI outside the recommended temperature (Fig 3.2B arrow B) - Page 8 Fig 3.2B Fig 3.2C...
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Page 9: Before Start Up
(Fig 1.2A) become loose immediately. Hydraulic hoses and couples should be inspected Place the PortaCo hydraulic Power Unit for wear, cracking, or fatigue prior to on a level surface with no greater than a starting the engine. -
Page 10: Cold Weather Operation
Connect all groups to the be manually adjusted to meet the truck before connecting to the PortaCo operators requirements. The controls are power unit. below the pressure gauge for each system. -
Page 11: Maintenance Instructions
4.0 Maintenance Instructions Lube Data Engine Lube: See the engine manual provided for service requirements and procedures. Hydraulic System: Once a month check the hydraulic hoses and fittings for damage. Replace components as required. Once a month check the pump coupling for damage. Replace as required. Once a month check the voltage of the battery service as required following the battery manufactures recommendations. -
Page 12: Assembly View And Parts List
CAUTION: USE ONLY GENUINE PORTACO INC PARTS OR EQUIVALENT. THE USE OF REPLACEMENT PARTS WHICH ARE NOT OF EQUIVALENT QUALITY MAY DAMAGE THE HYDRAULIC POWER UNIT. WARNING: UNAUTHORIZED MODIFICATIONS TO THE POWER UNIT MAY IMPAIR THE FUNCTION AND/OR SAFETY AND IMPAIR MACHINE LIFE. - Page 13 1414-OOP BOLT ¼ nc x 1 ¼ 1553-OOP BOLT ½ nc x 6 1662-OOP FITTING -4 90° 1625-OOP LOCK WASHER 10 – 32 1788-OOP FITTING 4-4 1250-OOP CLAMP 1872-OOP BOLT ½ nc x 2 1932-OOP BOLT 3/8 nc x ¾ HH PL #5 5072-OOP CLAMP 2301-OOP...
- Page 14 5121-OOD PANEL F2 5122-OOD GAUGE PANEL 5123-OOD PANEL – QD CONNECTION 5124-OOD BASE PLATE 5125-OOD PUMP GUARD 5126-OOD MANIFOLD SUPPORT 5127-OOD MANIFOLD MTG. BRACKET 5128-OOD MANIFOLD MTG. BRACKET 5129-OOW PLATE 5130-OOD TUBE AIR INTAKE 5131-OOW FUEL TANK 5132-OOW GRILL 5133-OOD PUMP MOUNT 5134-OOD SHROUD COVER...
- Page 15 1580-OOP RECEPTACLE 1551-OOP PULLEY 5223-OOD GUARD COUPLER 5151-OOP BELT 5152-OOP PLUG 5153-OOP DUST CAP 5154-OOP PULLEY-PTO 5155-OOP 12mm – 1.75 x 35 8.8 HCS 1581-OOP CAP ELECTICAL PLUG 5156-OOP O-RINGS 5157-OOP 3/16” FUEL LINE 65” 5158-OOP 1/4” FUEL LINE 72” 1204-OOP POSITIVE CABLE 1205-OOP...
- Page 16 5159-OOP AM08-HOSE 8-8FJ-8-8FF 27.5” 5186-OOP BUSHING 32-24 5181-OOP PTO – LEVER EXT. 5182-OOP U-BOLT 5183-OOP LATCH WEATHER STRIP 220” 5187-OOP PIPE PLUG 1”NPT 1382-OOP FITTING TEE 5192-OOP FITTING 6401-12-12 5188-OOP BOLT 3/8 NC X 2.25 1851-OOP FITTING -2-2 STR 2352-OOP SET SCREW 3/8 NC X 5/8 ALLEN HEAD...
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Page 20: Hydraulic Fluids And Engine Maintenance
DISCONNECT THE NEGATIVE compatible with the environment. CABLE FROM THE BATTERY TERMINAL. PortaCo, Inc. suggests you take such items in a sealed container to your local service station for reclamation. DO Engine Lubrication Servicing Check the engine oil level. The oil level NOT throw these items in the trash or should be between the “full”... -
Page 21: Trouble Shooting
4.3 Trouble Shooting PROBLEM CAUSE REMEDY Starter will not crank engine Engine working against the Be sure Circuit Switches are hydraulic pump pressure. OFF. Battery discharged or not Check condition of battery, properly connected. cable connections, etc. Replace as necessary. Starter defective. - Page 22 SERVICE AND REPAIR NOTES...
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