Related Manuals for Alpha AWS-125
Summary of Contents for Alpha AWS-125
- Page 1 MANUAL ® Alpha Wet Stone Cutter Instruction Manual Part No: AWS-125 / AWS-225 103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114 www.alpha-tools.com...
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Page 2: Table Of Contents
Recommended Accessories ..................24 Service and Warranty Information ................26 Loaner Program ....................26 AWS-125 Wet Stone Cutter Schematic ..............27 AWS-125 Wet Stone Cutter Parts List ............... 28 EC Declaration of Conformity ..................30 Warranty ........................30 Product Registration Card ..................31... -
Page 3: Introduction
® Thank you for purchasing the Alpha AWS-125 Wet Stone Cutter. Please read this instruc- tion manual thoroughly to ensure safe and correct use of the wet stone cutter. Keep this manual in a place where operators can access it easily whenever necessary. -
Page 4: Safety Instructions
Note: In some situations, failing to observe WARNING notes could result in death or serious personal injury. Be sure to read and observe the safety notes to ensure safe and correct use of the wet stone cutter. CAUTION! The following are important notes for products, operation, and maintenance applicable to this stone cutter. - Page 5 10. Do not abuse the electrical cord Never carry the tool by the electrical cord or pull it to disconnect from receptacle. Keep the electrical cord away from heat, oil and sharp edges. 11. Secure workpiece Use clamps or a vise to hold workpiece rather than using your hands. 12.
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Page 6: Aws-125 Overview
AWS-125 OVERVIEW Power Switch Lock Power Switch Side Handle Water Valve Height Adjustment Wing Screw Water Nozzle Flange I and Flange II TT Ruler Guide Figure-1 SPECIFICATIONS Rating ....................110/220 Volts Amperage ....................11.2/5.5 Power ......................1200W No-load Speed ..................12,000 RPM Weight .................... -
Page 7: Accessories
ACCESSORIES Figure-2 COMPONENTS: Ground Fault Circuit Interrupter (Part No. 133289/133292) Water Valve (Part No. 133362) Water Attachment Assembly (Part No. 133287) Spanner Wrench M 22 (Part No. 133097) TT Ruler Guide (reversible) (Part No. 133266) T-Handle Wrench (Part No. 133098) Extra Carbon Brush (2 pc set) (Part No. -
Page 8: Additional Precautions For Using The Wet Stone Cutter
DANGER! INSTRUCTIONS ® Alpha Professional Tools provides the highest quality parts and manufacturing techniques in the manufacture of this tool. In order to obtain the maximum effectiveness and provide the highest degree of safety, it is necessary to review and follow these instructions carefully before using the tool. -
Page 9: Aws-125 Wet Stone Cutter Operation
In case of doubt please read the manufacturer’s instruction. Do not use this product in any other way as stated for normal use. AWS-125 WET STONE CUTTER OPERATION MAIN CONNECTION Connect only to single-phase AC current supply and only to the main voltage specifi ed on the rating plate. -
Page 10: Ground Fault Circuit Interrupter
GROUND FAULT CIRCUIT INTERRUPTER: DANGER! Do not bypass the GFCI if this condition occurs, a real shock hazard may exist. WARNING! If the GFCI fails to trip when the test button is pressed, or fails to reset, the device is defective and should be replaced. -
Page 11: Before Use
2. Check items below when the GFCI goes OFF frequently. • Force applied on the stone cutter. • Water entered inside the stone cutter. • Voltage drop due to sharing the same power source in work area. • Worn carbon brushes BEFORE USE DANGER! Before using the machine, check the following items. -
Page 12: About Double Installation
Install a soundproof wall if required to comply with the local laws and regulations. INSTRUCTIONS FOR INSTALLING THE FELT STRIPS ON THE AWS-125/AWS-225 BASE PLATE: Wipe base plate with a clean rag to remove any dirt or residue. -
Page 13: Installation Of Water Attachment
INSTALLATION OF WATER ATTACHMENT Remove the wing screw and washer for adjusting the cutting depth. (See Figure-6) Raise cutting depth so there is room between the body and the base plate. (See Figure-6) Figure-6 Insert the plastic nozzle on the water-feed assembly behind the height adjustment slide. -
Page 14: Water Flow
WATER FLOW Connect only to an isolating transformer when using water fl ow. Connect the nylon hose onto the water valve, then connect the adapter on the nylon hose to the water faucet. Simply adjust the volume of the water fl ow by turning the handle on the water valve. -
Page 15: Straight Blade Installation
Part No. 133419 Figure-15 Bolt M6x20 Left Part No. 133464 CURVE CUTTING BLADE INSTALLATION Flange I Part No. 133418 Flange III Part No. 133432 Flange II Part No. 133419 Alpha ® Contour Curve Cutting Blade Figure-16 Bolt M6x30 Left Part No. 133463... -
Page 16: Free-Hand Cutting
OPTION 2: USING THE RULER GUIDE Install the ruler on the AWS-125 by inserting the arms into the appropriate slots on the base plate and tightening the screws to secure the ruler in place. When using the edge of the stone as your guide, install the ruler so that it is below the base plate (Figure-17). -
Page 17: Cutting Using The Carriage Assembly And Guide Rail
Maintain even cutting pressure. When fi nished, the rail is in position to polish ® the straight edge with the Alpha Edgecrafter. Adjusting cutting depth: Loosen the wing bolt on the depth indicator and move the base fl oor up and down to the desired cutting depth and tighten the wing nut to fi... -
Page 18: Curve Cutting Application
Support the sink cutout area prior to cutting, otherwise the work piece may drop to the fl oor at the end of the cutting application. ® Use the Alpha Contour Cutting blade only. Application with inferior blades may cause damage to the stone cutter. -
Page 19: Blade Inspection, Installation And Removal
BLADE INSPECTION, INSTALLATION, AND REMOVAL DANGER! Be sure to unplug the power cord from the outlet before attaching or removing the saw blade from the tool. Accidental starting of the motor may cause bodily injury. WARNING! Be sure to securely tighten the fl ange assembly and all loose screws before testing the unit. Please allow the saw blade to do the work. -
Page 20: Aws-125 Maintenance
To minimize your tool’s downtime and expensive repairs, it is recommended to send the tool ® back to an Alpha Repair Center after about 300 to 400 hours of operation, or every second carbon brush change. The bearings should be replaced and the gears should be checked. -
Page 21: Replacing And Checking The Carbon Brushes
REPLACING AND CHECKING THE CARBON BRUSHES In order to keep your tool running correctly, you need to check your carbon brushes after every one hundred hours (100 hrs) of use. Carbon brushes wear out over time based on tool’s usage. If a carbon brush is worn out, it may cause the motor to malfunction or fail to run. - Page 22 Check the carbon brush for wear. Replace if worn down to a 1/4" or if spring is damaged. New Carbon Brush Figure-24 Old Carbon Brush worn down to a quarter of an inch (1/4”). Install new carbon brush with the proper alignment of the brush holder followed by the cap as shown in Figure 25.
- Page 23 Note: If you notice any resistance while tightening the carbon brush cap, it is an indication that the top plate on the carbon brush assembly is sticking inside the brush cap. Continuing to tighten will damage the carbon brush spring. (Go to step 6 to correct this problem) Tighten cap until secure as shown in Figure 26.
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Page 24: Recommended Accessories
When the correct match is found, install in the tool. RECOMMENDED ACCESSORIES ® Alpha Plus The ultimate diamond blade for cutting granite, marble, natural and engineered stone, ceramic tile and other hard materials. Made with the highest quality diamonds and matrix for long life and chip- free cutting. - Page 25 The advanced style rim will cut most diffi cult natural and engineered stone tiles quickly and effi ciently ® while reducing the risk of chipping and breaking. Alpha Numero Uno is the number one choice.
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Page 26: Service And Warranty Information
SERVICES AND WARRANTY INFORMATION LOANER PROGRAM: Loaner tools can be issued to temporarily replace a tool that is being returned to Alpha ® repair. If more than one tool is being returned for repair, the number of loaner tools provided will be based on availability. -
Page 27: Aws-125 Wet Stone Cutter Schematic
® ALPHA AWS-125 WET STONE CUTTER SCHEMATIC... -
Page 28: Aws-125 Wet Stone Cutter Parts List
® ALPHA AWS-125 WET STONE CUTTER PARTS LIST DRAWING NO. PART NO. DESCRIPTION QUANTITY 133080 Screw M5×40 130031 Self-tapping Screw St 3.9 X19 133289/133292 GFCI 110V/220V 133033 Carbon Brush (2 pc set) 133031 Brush Holder 133032 Brush Cap 133422 Rated Plate 110V... - Page 29 ® ALPHA AWS-125 WET STONE CUTTER PARTS LIST DRAWING NO. PART NO. DESCRIPTION QUANTITY 133418 Flange I (for AWS-125) 133062 O Ring 18×2.5 133057 Spindle (for AWS-125) 133053 Bearing 6201-2RS 133242 Brand Poster 133416 TT Ruler Guide (for AWS-125) 133058...
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Page 30: Ec Declaration Of Conformity
Alpha Professional Tools warrants this product against defects in material and workmanship for a period of 180 days from the date of original retail purchase (proof of purchase required). If Alpha Professional Tools ® receives notice of such defects during the warranty period, our obligation assumed under this warranty is limited to the repair or replacement of parts, without charge. -
Page 31: Product Registration Card
Telephone: ___________________________________________________ Purchase Date: _______________________________________________ Dealer’s Name: _________________________________ Note: Serial & Model Number must be included for proper registration. (800) 648-7229 Register online at: www.alpha-tools.com/productregistration.aspx Mail or Fax to: Alpha Professional Tools ® 103 Bauer Drive, Oakland, NJ 07436 Fax: 800-286-0114... - Page 32 103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114 www.alpha-tools.com Copyright © 2008 Alpha Professional Tools. All rights reserved. 5/21/08...