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Installation Manual
AW629/829AL
R
OWNER/INSTALLATION MANUAL
FOR
AW629/829AL
(SD617652 Iss.A 29/01/10)
Health and Safety Warning:
As the heat pump includes electrical and rotational components it is required that only trained
and competent persons should remove panels giving internal access to the unit.
Page 1
Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171
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Table of Contents
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Summary of Contents for Calorex AW629AL
- Page 1 As the heat pump includes electrical and rotational components it is required that only trained and competent persons should remove panels giving internal access to the unit. Page 1 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
- Page 3 This manual will help you to get the best out of your heat pump and advise you on how to maintain it. Page 2 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
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Page 5: Table Of Contents
11.0 Winterisation Procedure ..................26 11.1 Start up Procedure After Winterisation ..............27 12.0 Warranty Conditions ....................28 13.0 Contacting Calorex ....................29 Page 3 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 7: Introduction
Also a 6 minute cycle time delay is incorporated. Calorex Heat Pumps Limited is an ISO9001:2000 certified company. All Calorex heat pumps are CE approved Page 4 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 8: Function
5 kW of heat to the pool water is said to have a C.O.P. of 5:1. This ratio will vary according to the temperature of the water and the ambient air. Page 5 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 9: Installation
Ensure loose debris such as leaves, grass cuttings, etc will not block air inlet grilles. Consider protection from extreme weather conditions if installed externally, i.e. lean-to-cover or building. Page 6 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 10: Air Flow
BUT discharge from each unit must be kept separate and must not be incorporated into one common duct system. Page 7 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 11: Plumbing
THIS TYPE OF INSTALLATION CORRECT DRAINAGE INCORRECT DRAINAGE SHOULD BE AVOIDED ELBOW FOR CONDENSATE FOR CONDENSATE ADEQUATE FALL 'U' TRAP Page 8 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... - Page 12 Aquamatic Ionic Purifier 2 Max 3. Maximum pressure of water in heat pump circuit should not exceed 2.5bar (35 psi). Page 9 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
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Page 13: Recommended Plumbing Schematic
Installation Manual AW629/829AL 3.1 Recommended Plumbing Schematic Page 10 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 14: Determining Water Flow
REMOVE BUNGS BEFORE INSTALLING HEAT PUMP POOL WATER IN CONDENSATE DRAIN HEAP PUMP SIDE AW629/829 FLOW RATE 115 LITRES PER MINUTE Page 11 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 15: Electrolytic Corrosion In Swimming Pools
It is highly recommended that bonding be retrofitted to existing pools, which may not be protected by this system. Page 12 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 16: Electrical (Machine Wiring And Supply)
† Note the Isolator must have a minimum of 3mm air gap when turned off. IMPORTANT The user should be made aware that THE WHOLE installation should be isolated when working on ANY PART. Page 13 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 17: Location Of Mains Input And External Interlock Terminals
4.2 Location of Mains Input and External Interlock Terminals REMOVE SCREWS FROM TOP COVER AND LIFT OFF MAINS IN BOTH ENDS FIGURE 5 SINGLE PHASE 230V ~1N 50Hz Page 14 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 18: Controls And Indication Lamps
Electrical supply on FAULT AMBER Internal or external fault condition DEFROST WHITE Defrost Mode WATER FLOW GREEN Water flowing at adequate rate Page 15 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 19: Digital Thermostat
After 5 seconds the display reverts to actual water temperature. Not used Increase Set Point Decrease Set Point Access Set Point Page 16 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 20: Circuit Diagrams
LIGHT (COM) (N/C) SWITCH BREAKS ON PRESSURE RISING FUSE RATINGS MODEL FUSE AW629AL CONTROL FUSE AW829AL MAINS LIGHT NEUTRAL LIVE Page 17 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 21: Regular Planned Maintenance
Recommended servicing frequencies: - Light to medium use: one visit per year - Heavy use: two visits per year Page 18 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 22: Heat Pump Malfunction
Check that air flow is not restricted. Check unit FAULT AMBER control fuse. DEFROST WHITE WATER FLOW GREEN CONTINUED OVERLEAF Page 19 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 23: Outdoor Swimming Pool Heat Pump Troubleshooting Checklist
15 °C, automatic defrosting may occur as part of the normal operation of the heat pump. If abnormal defrost operation is observed, or in air temperatures above 15 °C: Page 20 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 24: Indication Lights Correct
In this case the pipe and connector should be cleaned. Page 21 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... - Page 25 Water leaving the heat pump will typically be no more than 3 °C warmer than its entering temperature. On warm days a steady trickle of condensate water should discharge from the condensate drain. Page 22 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
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Page 26: Datasheet
5) Calorex reserve the right to change or modify models without prior notice. 6) R407c Global warming potential (GWP) 1700. 1mm WG = 9.8 Pa 1mhd = 1.4 psi 1l/min = 0.22gall/min Page 23 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 27: Installation Drawings
Installation Manual AW629/829AL 10.0 Installation Drawings Page 24 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... - Page 28 Installation Manual AW629/829AL Page 25 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
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Page 29: Winterisation Procedure
N.B. If this procedure is not adopted and frost or corrosion damage results then the warranty will become invalid. Page 26 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 30: Start Up Procedure After Winterisation
Check pool water daily to ensure it is at correct pH and has correct chemical balance. See Section 3 Plumbing. Page 27 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 31: Warranty Conditions
2 Max 7. The heat pump has suffered frost damage. 8. The electrical supply is insufficient or in anyway incorrect. Page 28 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171... -
Page 32: Contacting Calorex
This will assist in correct diagnosis and ensure service can be provided with the minimum delay. Page 29 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
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