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Property of Performance Aircraft Unlimited
50/60cc Edge 540T
Instruction Manual
Congratulations and thank you for purchasing the Performance Aircraft Unlimited 50/60cc Edge 540. The
Zivko Edge 540 was designed and developed to be the best aerobatic aircraft in the world and it delivered! Not
only does this aircraft dominate IAC competition but has also found a home in the Red Bull racing circuit where
it has won title after title. The 540 stands for the powerful Lycoming 540 motor that puts out more than 300hp.
Made from modern composites, this aircraft is sure to be on the podium for some time to come.
The PAU Edge is no different! Designed with 1474 sq inches of wing area while keeping the total weight down
has made this aircraft a true performer. All wood construction and top quality hardware make it hard to beat. If
you want an aircraft precise enough to compete in IMAC or to turn it loose for the wildest 3D maneuvers on the
planet, the PAU Edge's are the only choice. PAU has also increased the aileron size and really beefed up
the wings. The fuse is redesigned and has a much more aggressive stance. More side area and stubble surface
changes clean this aircraft up further in knife. Just as it's full-scale counterpart, the PAU Edge has found victory
in competition aerobatics.
Property of performance Aircraft Unlimited
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Table of Contents
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Summary of Contents for PAU Edge 540T
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Page 1: Instruction Manual
Made from modern composites, this aircraft is sure to be on the podium for some time to come. The PAU Edge is no different! Designed with 1474 sq inches of wing area while keeping the total weight down has made this aircraft a true performer. All wood construction and top quality hardware make it hard to beat. If you want an aircraft precise enough to compete in IMAC or to turn it loose for the wildest 3D maneuvers on the planet, the PAU Edge’s are the only choice. - Page 2 Property of Performance Aircraft Unlimited We believe you will find this to be one of the finest flying scale Edge on the market. Most modelers will find assembly of this aircraft simple and straightforward. We recommend the builder follow the step-by-step instructions to achieve the best performance and to ensure nothing was over looked.
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Page 3: Chapter 1 Parts Inventory
1 20oz Dubro fuel tank 6 HD 4/40 Dubro ball links 1 Set of additional various marked hardware If any of these parts are missing immediately contact PAU. If you need more information you can visit our support forum at: www.flyinggiants.com This manual is strict property of Performance Aircraft Unlimited. -
Page 4: Chapter 2 Preparation For Assembly
Property of Performance Aircraft Unlimited Chapter 2 Preparation for Assembly Professionals utilizing premium Ultracote covering carefully covered your model. Due to climate changes since shipping, the models covering may have loosened and/or winkled. It’s a good habit to go over your model with a covering iron to ensure all joints, seams, and edges are properly sealed. - Page 5 Property of Performance Aircraft Unlimited Optional step Side windows and rear inspection glass. Included with you kit are optional lower pilot side windows and the rear inspection windows. This adds a nice touch to your aircraft and gives a little more scale uniqueness. Locate the windows in your kit.
- Page 6 Property of Performance Aircraft Unlimited Chapter 3 Landing Gear and Tail Wheel Assemblies Now that we’re ready for assembly, we are going to start with the main landing gear first. You will need to locate the following parts to begin assembly. We tried to keep the landing gear in a scale location while providing a canister tunnel.
- Page 7 Property of Performance Aircraft Unlimited Now lets get the tail wheel assembly installed. Using the pre-marked holes as a guide, drill the two holes needed for the 6/32 bolts in the CF tail wheel bracket. Install the bracket with the two 6/32 bolts provided with blue loc-tite.
- Page 8 Caution! CA will fog the canopy if installed before completely drying. The Edge 540T requires more screws due to it’s size. We do recommend gluing it down. Use matching electrical tape and place on the front lip to keep air from going under the canopy.
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Page 9: Chapter 5 Engine Installation
Property of Performance Aircraft Unlimited Chapter 5 Engine Installation Your firewall is pre-mounted but our customers can select from a wide variety of engine choices. It is nearly impossible to cover every engine installation choice in this manual. Your aircraft was designed around the 50cc to 60cc gas motors. - Page 10 Property of Performance Aircraft Unlimited DA-50/60 users only. If using the DA template provided on the last page of this manual, check the measurements on the template and ensure the holes are correct. Cut the paper template to the size needed to tape it to the firewall using your thrust line and offset centerline as a guide.
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Page 11: Chapter 6 Cowling Installation
Property of Performance Aircraft Unlimited Chapter 6 Cowling installation Place an “× × × × ” to ensure task completion: What you will need in this chapter: Fuselage and cowling 4 6/32 bolts with spring and lock washers Not Provided: A 3-1/2 inch spinner A Dremel tool A facemask and eye protection... -
Page 12: Chapter 7 Control Surface Installation
Property of Performance Aircraft Unlimited Chapter 7 Control Surface Installation Place an “× × × × ” to ensure task completion: What you will need in this chapter: Entire airframe Provided hinges Not Provided: 30 to 45 minute epoxy Two cycle oil 9. - Page 13 Property of Performance Aircraft Unlimited 14. Install the tiller springs you set aside in chapter 2 to the tiller horn and tiller. Tip#4 Optional step. After your epoxy has cured, it would be a good time to seal all of your hinge gaps prior to installing you hardware.
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Page 14: Chapter 8 Hardware Installation
We believe these lightweight assemblies are the best available and can also be purchased separately from PAU. Many pictures in this section are that of our Sukhoi as the assembly in this section is identical to the PAU Extra 300SP Place an “×... - Page 15 Property of Performance Aircraft Unlimited Make sure your elevator servos are centered and mount your servo arms at 90 degrees to the hinge line. Take some masking tape and tape the elevator counter balances to the stabilizers so that they are in a center position. Screw in your two HD ball links onto the counterclockwise ends of the push rods and screw the other end into the control horn.
- Page 16 Property of Performance Aircraft Unlimited Mount your battery switches in the side of the fuse. We mounted our switches on the black strip of the fuse thus hiding them from view. Install the fuel-filling device in a location of your choice. In this case, we installed it just behind the ignition switch.
- Page 17 Property of Performance Aircraft Unlimited Congratulations! You have just completed assembly of your Edge 540T. Chapter 9 Radio and Control Surface Setup Now we are ready to setup your aircraft for flying. Included is this manual are templates for measuring surface throw you may use if desired.
- Page 18 Chapter 10 Final Inspection and Pre-Flight Welcome to the final chapter prior to your maiden flight. We hope you have enjoyed building your Edge 540T. Lets go over the airframe and perform a pre-flight to make sure everything is in order.
- Page 19 Understanding and applying these few safety and maintenance guidelines will help you get many enjoyable and rewarding flights with your Giant Scale Plane. We hope this aircraft offers you many years of enjoyment. Thank you again for choosing PAU and look for exciting future products.
- Page 20 Property of Performance Aircraft Unlimited DA-50 Template If printing from Adobe, turn off page scaling. Property of performance Aircraft Unlimited...
- Page 21 Property of Performance Aircraft Unlimited Throw Template If printing from Adobe, turn off page scaling. Cut out around all the dotted lines. Property of performance Aircraft Unlimited...