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Summary of Contents for Clayton Power 1600FF
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Installation/Operator’s Manual Tested & Listed Portland Oregon USA Report # 215-S-13b-2 U.S. Environmental Protection Agency Certified to comply with 2015 particulate emissions standards. Model: 1600EF Wood or Coal External Furnace SAFETY NOTICE: If this furnace is not properly installed, a house fi re may result! For your safety, follow these installation instructions. Contact local building or fi re offi cials about restrictions and installation requirements in your area.
INTRODUCTION shipping damage. If damage exist, please contact your dealer im- mediately. Review the items included with your furnace located Th ank You for your purchase of a U.S. Stove Wood/Coal Burning inside the fi rebox. External Furnace. Your decision to buy our Clayton Furnace was 1 - 10”...
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WARRANTY INFORMATION CARD Name__________________________________________ Telephone #: (_____)_____________ City____________________________________________ State_______ Zip_________________ Email Address __________________________________________________________________ Model # of Unit________________________________ Serial #___________________________ Fuel Type: Wood Coal Pellet Gas Other _________________________ Place of Purchase (Retailer)______________________________________________________ City____________________________________________ State_______ Zip_________________ If internet purchase, please list website address___________________________________ Date of Purchase _______________________________________________________________ Alternative Heat Main Heat Source...
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Fold Here Fold Here Fold Here PLACE STAMP HERE United States Stove Company P.O. Box 151 South Pittsburg, TN 37380...
UNIT DIMENSIONS D-RINGS FOR GUY WIRE ATTACHMENT 17-5/16" 55-5/8" BLOWER SPEED 5-3/16" SELECTOR SWITCH 24-1/4" 6" FLUE GAS OUTLET LIMIT SWITCH ACCESS 65-1/2" 10" HOT AIR OUTLET 45-3/4" HOT WATER COIL ACCESS (OPTIONAL) 6.00 29-3/16" 12" COLD AIR RETURN 43-7/16" 2-9/16"...
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WOOD SUPPLY 24 Gauge or Heavier ........20” Single Wall Stainless Steel or Black Pipe Some important rules for preparing good fi rewood are: Cut, split Th e above clearances to combustibles must be maintained. and stack the wood in the early spring and let it stand in the sun and wind all summer.Whether you purchase your wood or cut it CHIMNEY REQUIREMENTS yourself, spring is the best time to buy or cut your wood to insure...
CONNECTING HOT AIR DUCT TO FURNACE We strongly recommend that the hot air duct work be installed by so, the furnace’s heat chamber will not reach the necessary tem- a home heating specialist. If doing the installation yourself, before perature to heat the home. you decide which installation will best suit your needs, consult a Th e duct work should be designed so the external static pressure qualifi ed heating technician and follow his recommendations as...
TYPES OF INSTALLATION CENTRAL DUCT CONNECTION INSTALLATION #2 Th e baffl e on this system should be made the full width of the When connecting to a central duct system, avoid 90 degree el- furnace plenum in order to properly direct the air into the dis- bows as this will reduce air fl ow delivery.
FURNACE ASSEMBLY INSTRUCTIONS Read and follow these instructions in the event you have to re- SHAKER GRATE HANDLE place or re-assemble components of your furnace. Insert the Shaker Rod into the hole on the ash door frame as DOOR HANDLES shown.
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DISTRIBUTION BLOWER & ACC. All electrical connections should be done by a qualifi ed elec- trician. To replace the Honeywell Limit Control (A): Unplug from power supply Th e control may be removable thru the access panel on item “B”. However it may be easier to remove item “B” entirely for better access.
MOTORIZED NATURAL DRAFT REPLACEMENT 1. Make certain the unit has been unplugged from the power 2. Remove the draft assembly from the furnace by loosening source. Remove the cover from the motor and remove the the two bolts retaining draw band. two wire nuts and grounding screw.
TESTING AND OPERATING PROCEDURES GENERAL FURNACE OPERATION Waste petroleum products, paints or paint thinners, or as- phalt products; Aft er installation of the furnace is complete, it is ready for opera- Materials containing asbestos; tion. Th e Honeywell Limit Control, in conjunction with a wall Construction or demolition debris;...
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draft will automatically close. • Th ere are ONLY two types of coal allowed for use in this furnace: Bituminous Coal (soft coal) and Anthracite Coal CAUTION: To avoid excessive temperatures, do not operate (hard coal). NEVER USE Cannel (or Channel) coal or Brown (Lignite) Coal.
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• CAUTION: Hot Surfaces - Keep children away. Do not touch ASH. during operation. Maximum draft marked on nameplate. NOTE: For further information on using your furnace safely, • Equip your home with fi re extinguishers and smoke detectors obtain a copy of the National Fire Protection Association pub- appropriately located.
this operation. Th is unit’s doors use a 3/8” diameter rope gasket. • • Be considerate of the environment and only burn dry wood • • Burn small, intense fi res instead of large, slow burning fi res OPERATIONAL TIPS when possible •...
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PARTS DIAGRAM AND LIST Description Part # Description Part # Grate Retainer 40312 Insulation, Top-Front 88150 Shaker Bar 891341 Insulation, Top-Middle 88151 Shaker Grate Section 40314 Insulation, Top-Rear 88152 Front Liner 40344 Mount, Flue Outlet (25727) 891916 Back Liner 40313 Weldment, Cabinet Top (69648) 891910 Full Firebrick (4-1/2 wide x 9 tall x 1-1/4 thick)
PARTS DIAGRAMS AND LISTS - FAN CENTER CONTROL Description Part # Electrical Box Cover 25742 Electrical Box Body 25743 Switch, 3-Position 80692 Harness, 6 Circuit Receptacle 80583 Harness, 3 Circuit Receptacle 80584 Harness, 2 Circuit Receptacle 80585 Transformer, Fan Center 80130 Strain Relief 80154...
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DOMESTIC HOT WATER COIL KIT - OPTIONAL Th is Furnace will accept the installation of a Domestic Hot Wa- ter Coil Kit. Th e U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer. 1.
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BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE exhaust the smoke, but to pull combustion air into the heater as BURNING BITUMINOUS well - and no two chimney’s perform the same. Under ideal draft Once your kindling and wood fi re has produced a bed of well conditions, one should be able to turn the secondary air supply established coals, start adding coal in layers allowing each to ig- below the feed door (some models) to a near closed position -...
HOW TO ORDER REPAIR PARTS Th is manual will help you obtain effi cient, dependable service from the furnace, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When placing an order or for warranty claims, please provide the following information found on the Certifi cation Plate located inside the cabinet door.
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Do you have a question about the 1600FF and is the answer not in the manual?
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