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Bajaj Motorsport WD250U Setup Instructions

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Baja Motorsports,LLC
Set-up Instructions WD250U
. Remove cardboard carton from
metal frame
2. Remove operating instructions,
manufacture statement of origin,and
owners manual located on top of ATV.
E -

REV - A

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Summary of Contents for Bajaj Motorsport WD250U

  • Page 1 Baja Motorsports,LLC Set-up Instructions WD250U . Remove cardboard carton from metal frame 2. Remove operating instructions, manufacture statement of origin,and owners manual located on top of ATV. REV - A...

  • Page 2: Removal From Crate

    Removal from crate 4. Carefully remove metal frame 3. Remove bolts as indicated in photo from both sides of metal frame 5. Remove bolt from foot peg on each side of ATV as indi- cated in photo.
  • Page 3 Hardware, assembly parts and tool kit 6. Remove hardware, assembly parts and tool kit from tool compartment Top rear shock bolt Front shock bolts Gas cap breather hose Bottom shock pin Rubber Grommets Metal washer Gas Cap Cotter Pin Spare fuse Bottom Handlebar bracket Tool Kit...
  • Page 4 Rear shock assembly . Remove rear shock from padded bag which is located on front of ATV rack Shock in bag Rear shock 2. At bottom of shock, place rubber Bottom grommets on both sides Rubber grommets 3. Lift rear of ATV and install rear shock by first attching top using top shock bolt.
  • Page 5 Front shock assembly . Lift front end of ATV and remove padded bags from both front shocks. 2. Attach front shocks with front shock bolts Torque to 80Nm 59 ft.lb. Front shock bolts...
  • Page 6 Handlebar assembly Handlebar assembly bolts Padding . Remove handle bar assembly bolts and throw away padding, 2. Place bottom handle bar bracket under handlebars 3. Lift handle bars to desired Bottom handlebar bracket position, tighten handle bar bolts. Torque to 25Nm (8.5 ft.lb) Console Console Bolts...

  • Page 7: Battery Installation

    Battery installation . Refer to battery section of owners manual for correct installation and charging of battery Battery located under seat...
  • Page 8 Gas and Oil . Fill engine with correct amount of oil and rear gear case with correct amount of gear oil. Refer to owners manual for oil types and quantity. Oil Cap 2. Fill gas tank as specified in owners manual. Rear gear case cap CAUTION: Engine does not have oil in 3.

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