Summary of Contents for Crosswave ED-2 EX
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Page 1: Operating Instructions
Operating Instructions Istruzioni d'uso for your new cycle Per la Sua nuova bicicletta Pedelec with Lithium-ion battery / Pedelec con batteria agli ioni di litio... - Page 2 Operating instructions Operating instructions for CROSSWAVE Electro Bicycle ED-2 EX Pedelec with Lithium-ion battery Istruzioni d'uso CROSSWAVE Elektro-Bike ED-2 EX Pedelec con batteria agli ioni di litio...
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Page 3: Table Of Contents
Pedelec with Lithium-ion battery Operating the CROSSWAVE Pedelec drive Content - Recommended method Welcome Mileage and its factors QUICKSTART Your CROSSWAVE Pedelec and its components General operation Before the first start-up - Gear Regular inspections - Derailleur - Inspection schedule... -
Page 4: Welcome
We have taken a lot of care in designing and selecting the Dear Costumer, components so that you have the right vehicle for joining the Thank you for choosing the CROSSWAVE Pedelec – a model with enthusiastic group of “electrified” bikers! PanTerra™ drive technology! PanTerra offers the technology for an easy, alternative mobility. - Page 5 Please inform other users of your cycle about the safety instructions as well! design of CROSSWAVE Pedelec complies with the upcoming European standard EN15194 for electric motor assisted cycles and with the statutory safety specifications, especially the European bicycle standard DIN-EN 14764.
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Page 6: Quickstart
Now charge the battery fully first! Please use the original PanTerra™ Lithium-ion charging device only. Then insert 9) The CROSSWAVE Pedelec will take you home even on an the battery in the luggage carrier holder and secure the empty battery like an ordinary cycle. The battery electronics lock (refer to Page 17). -
Page 7: Your Crosswave Pedelec And Its Components
Pedelec with Lithium-ion battery Your CROSSWAVE Pedelec and its components (A) Drive battery (B) Status display of the drive battery (C) Lock of the drive battery (D) Motor control (electronic) (E) Charging input bushing (F) Crank with rotary sensor (G) Front wheel hub motor... -
Page 8: Before The First Start-Up
Operating instructions Before the first start-up Warning Note: Carry out repairs, servicing or adjustments on your bicycle only if you have the Specifications requisite knowledge and tools! For your safety, please assign all repair jobs on your bicycle to a Brakes: A cycle must have at least two brakes that function specialized workshop or to the Service Department independently of each other. -
Page 9: Regular Inspections
Pedelec with Lithium-ion battery Before the first start-up: Regular inspections Your cycle was tested several times during manufacture and subjected to a final control. Since during transportation of the Check periodically, e.g., after 300–500 km or every 3–6 months, cycle the settings can change, please check the following without depending on the intensity of use of the cycle to ensure that fail before each ride: all screws, nuts and the quick release are fixed properly. -
Page 10: Inspection Schedule
– The permissible total load (rider and luggage) on the After approximately Check the tightening torque Customer Service, CROSSWAVE Pedelec is 120kg. 100 km and of screws, cranks, pedals, Service Department – The permissible load of the luggage carrier is mentioned on... -
Page 11: Traffic Safety Tips
Pedelec with Lithium-ion battery Caution! Traffic safety tips: Guarantee > Always observe the traffic rules. > Drive carefully. Do not endanger or provoke other vehicle 1) Guarantee: Your decision to buy a cycle from our company entitles drivers. you to own a top quality product. Migros gives you a guarantee of 2 years. -
Page 12: Wear Parts
Operating instructions deformation of the rim horns when increasing the air pressure Parts subjected to regular wear and tear indicates heavy wear and tear. Rims with wear indicators enable the rider to detect the wear condition of the rim easily. Please note: List of parts subjected to regular wear and tear 3) Brake pads 1) Tyres... -
Page 13: Start-Up
Light bulbs and other lamps are subject to use related wear. Hence, replacement may be necessary. The user must always The following chapters of the user manual of the CROSSWAVE carry spare light bulbs to enable timely replacement. Pedelec presume that all basic ergonomic settings and necessary... - Page 14 Figure 2 Insert the drive battery in the CROSSWAVE Pedelec as illustrated in Figures 3 and 4 into the tray. Ensure that the contact pins of the motor electronics which is permanently fixed in the tray, slide smoothly into the contact strip of the drive battery.
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Page 15: Charging The Drive Battery
The CROSSWAVE Pedelec is now ready for a ride! Charging the drive battery: The CROSSWAVE Pedelec runs on a 25V 11Ah Lithium-ion battery. PanTerra™ uses high class branded cells that are combined into Figure 6 a 25V cell pack. -
Page 16: Long-Term Trickle Charging
Operating instructions Full charging can take up to 6.5 hours. (CC-CV charging specifies Long-term trickle charging: that although approximately 95% of the charging is completed Lithium-ion batteries do not receive any long-time trickle in (11Ah/2A=) 5.5h, more than one hour is still required for charging. -
Page 17: Adjustments Before A Ride
Pedelec with Lithium-ion battery Height: Adjustments before a ride – Loosen the seat clamping bolts (Figure 7 Pos. 1) or quick release (Figure 8 Pos. 1) Check the following before each ride – Move the seat support in or out –... -
Page 18: Handle Bar And Handle Bar Stem
Operating instructions Handle bar and handle bar stem Caution! Please pay attention to the marking, which should under no circumstance project out of the control tube. Danger of breaking – and therefore, Caution! After a fall on the handle bar, you must risk of falling! Frequent re-adjustments of the seat replace the handle bar and stem. -
Page 19: Brake
Pedelec with Lithium-ion battery “Front-stem” Pedals The pedals must be fixed tightly at all times. During assembly Figure 12 and dismantling, please keep in mind that the pedals have two types of threads. The threads on the pedals and the treadle are exposed to strong forces. -
Page 20: Lighting System
Operating instructions Lighting system Handle bar bearing The CROSSWAVE Pedelec is equipped with a lighting system that Check: draws power from the drive battery. It is switched on and off – Apply the brake for the front wheel and move the cycle forward via a switch on the front headlight (Figure 14). -
Page 21: Quick Release
Pedelec with Lithium-ion battery Quick release Tyres and rims Quick release is found at the front and rear wheels as well as The maximum permissible tyre pressure is specified on the outer at the seat tube clamp, depending on the model. side of the tyre. -
Page 22: Rims
Operating instructions Rims Torque specifications Axle nuts of front wheel 20 Nm CAUTION against rim wear! Axle nuts of rear wheel 25 Nm Check the condition of your rims regularly. Please contact your dealer in time. Foot pedal mounting 30 Nm RISK OF FALL AND ACCIDENT! Brake pad mounting 5 Nm... -
Page 23: Operating The Crosswave Pedelec Drive
(Figure 19). Here, the The auxiliary drive of the CROSSWAVE Pedelec starts automatically CROSSWAVE™ Pedelec is switched on and off. The desired drive after half a pedal rotation. Thus the CROSSWAVE Pedelec complies mode is also activated here. A four-phase LED at the left displays completely with the upcoming European standard for this vehicle the battery charge status, i.e., the remaining capacity. -
Page 24: Mileage And Its Factors
Operating instructions Lithium-ion batteries can normally experience up to 500 full Mileage and its factors charging cycles, but the capacity gets reduced in the course of time to 85-65% because a mild chemical aging affects the inner The mileage that can be achieved with a fully charged battery cell structure after about 12-18 months. -
Page 25: General Operation
Pedelec with Lithium-ion battery Auxiliary gear with coaster brake hub General operation While using a gear hub, stop pedalling for a moment so that the gear can switch. Due to the gear cable expansion, the gear Gear changing hub requires regular readjustment by the dealer. If you are not yet familiar with a gear change, practice handling your new Pedelec, braking and negotiating curves but do it Gear hubs with 3-, 4-, 5-, 7-, 8- and 9 gears offered by different... -
Page 26: Coaster Brake Hub
Operating instructions Coaster brake hub Due to its improved design, the V-brake achieves excellent The back pedal brake is a rear wheel brake that is activated braking values under dry and wet conditions, but holds certain when you pedal backwards. You must practice a little to get the risks, especially for inexperienced cycle riders. -
Page 27: Hydraulic Brakes
Pedelec with Lithium-ion battery Disk brake Hydraulic brake This brake too is activated with the help of the brake lever on This brake is also activated by pulling the brake lever at the the handle bar. The principle is similar to that of the rim brake, handle bar of your cycle. -
Page 28: Front Wheel Luggage Carrier
After a ride in rain or if a lot of mud gets deposited on the housing components, the dirt must be wiped away as thoroughly as possible with a wet sponge. Let the CROSSWAVE Pedelec dry afterwards. -
Page 29: General Maintenance Instructions
If such transportation is required, do not forget to take the The recommended storage temperature for the battery is battery out of the CROSSWAVE Pedelec and upon arrival, dry the 15°C. wet bicycle sufficiently before re-inserting the battery. -
Page 30: Structure Of The Front Wheel
Operating instructions Below you will find the two plug-in connectors for driving power Dismantling the front wheel (big) and runner position control (small) (Figure 23). Memorize the position of the cables under this cover; otherwise a wrong If due to a tyre damage you have to dismantle the front wheel, position of the cables can later prevent the closing of the cover. -
Page 31: Battery Return / Recycling
Pedelec with Lithium-ion battery Now loosen the two axle nuts. You can now separate the Battery return / recycling remaining parts from the fork (Figure 25). The axle nut, the base plate, two 3mm spacer disks and the torque supporting Please do not dispose the battery pack with other household washers remain connected with the plug of the motor cable on garbage. -
Page 32: Technical Data
Operating instructions Technical data of CROSSWAVE Pedelec Faults / Cause / Remedy 1. Operating unit Drive system Pedelec/EPAC (Electrical Power Assist Cycle) Extra 1.1 No LED lights up at the left on activating the Pedelec cycle drive with 250W motor, up to 25km/h,...
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