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E-ride Industries 2013 Owner's Manual

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Where Quality and Versatility Meet Savings!
2013 Model Owners Manual
MAY2013REV1

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Summary of Contents for E-ride Industries 2013

  • Page 1 Where Quality and Versatility Meet Savings! 2013 Model Owners Manual MAY2013REV1...

  • Page 2: Table Of Contents

    Table of Contents Heading Page Introduction General Specifications Lighting Driver Controls Vehicle Operation Maintenance Transporting the Vehicle Customer Assistance Information Vehicle Options___________________________________72 Warranty Information...

  • Page 3: Introduction

    Vehicle (NEV) from e-ride Industries. Customer satisfaction and safety are the primary concerns of e-ride Industries. For this reason, it is recommended that you take the time to read through this entire manual for important information about the safe use and maintenance of your electric vehicle.
  • Page 4 It will help you learn about the features, controls, and operation of your new electric vehicle. It will also give you important information about maintenance and the associated safety information. This manual is applicable to the two passenger EXV2 model and the four passenger EXV4 model. e-ride Industries Page 2...
  • Page 5 The VIN contains information such as the model year, type, GVWR, tire pressure, and other useful information. Please record the 17 character vehicle identification number in the space below: Vehicle Identification Number (VIN): Date Purchased: ______/_____/______ e-ride Industries Page 3...

  • Page 6: General Specifications

    Section 2: General Specifications 2.1 e-ride Industries Flatbed Utility Vehicle (EXV2) Curb weight 2,150 pounds GVWR 3,000 pounds Length 155 inches Width 66 inches Height 69 inches Flatbed bed size 66 inches x 59 inches Drive system voltage 72 volt...
  • Page 7 14” street rated Brakes Hydraulic four wheel disc brakes with drum parking brake Steering Rack & pinion Chassis Aluminum riveted uni-body Bumpers Steel front and rear Suspension Independent front suspension, leaf spring solid axle in rear e-ride Industries Page 5...
  • Page 8 Max 8 hours with standard batteries Charging energy requirements 85-138 volts AC (optional 195-265 volts AC) Max: 1800 watts Continuous: 1440 watts Single phase 45-65 hertz Lights 4-Headlights (2-low and 2-high), taillights, turn signals, hazard lights, and brake lights. e-ride Industries Page 6...
  • Page 9 2.2 e-ride Industries Coach Transportation Vehicle (EXV4) Curb weight 2,180 pounds GVWR 3,000 pounds Length 145 inches Width 60 inches Height 70 inches Pickup box size 28 inches x 55 inches Drive system voltage 72 volt Batteries 8 volt flooded lead acid –...
  • Page 10 Hydraulic four wheel disc brakes with drum parking brake Steering Rack & pinion Chassis Aluminum riveted uni-body Bumpers Steel front and rear Suspension Independent front suspension, leaf spring solid axle in rear Speed Controller 72 volt 400 amp with regenerative braking e-ride Industries Page 8...
  • Page 11 Max 8 hours with standard batteries Charging energy requirements 85-138 volts AC or 195-265 volts AC Max: 1800 watts Continuous: 1440 watts Single phase 45-65 hertz Lights 4-Headlights (2-low and 2-high), taillights, turn signals, hazard lights, and brake lights e-ride Industries Page 9...

  • Page 12: Lighting

    The dim lights operate with just the center two lights and all four lights are illuminated on the bright setting. Headlights should be kept clean and in good operation at all times as not to impair visibility. e-ride Industries Page 10...
  • Page 13 These operate on their dim setting as the tail lights when the headlight switch is turned on. They operate on the bright setting when flashing with the corresponding turn signal and hazards and also when the brake pedal is pushed. e-ride Industries Page 11...
  • Page 14 3. Remove the wire connector from the headlight. 4. Turn the bulb counter-clockwise and pull it straight out to remove it from the housing. 5. To put back together, go through steps 2 – 4 in reverse order. e-ride Industries Page 12...
  • Page 15 2. Turn the socket counter-clockwise to release it from the housing. 3. Pull the bulb straight out to remove it from the socket. 4. To put back together, go through steps 2 and 3 in reverse order. e-ride Industries Page 13...
  • Page 16 3. Remove it from its retainer and replace. (Flasher # is 552). 4. To put back together, go through steps 2 and 3 in reverse order Note: The turn signals and hazards use the same flasher. e-ride Industries Page 14...

  • Page 17: Driver Controls

    The digital dash display is the large flat screen monitor located in the center of the dash between the selector switch and the 12 volt accessory power outlet. This display shows multiple functions and includes all the dash instrumentation. e-ride Industries Page 15...
  • Page 18 Hour Meter The display shows the total hours the key has been turned on. On the digital dash display, it is located at the bottom right side of the screen. The hour meter is not resettable. e-ride Industries Page 16...
  • Page 19 (See section 6.1.1 Battery Water Filling in this manual for battery filling procedure) *Note: Do not rely on this light for battery watering routine maintenance purposes. e-ride Industries Page 17...
  • Page 20 Finally, press the up and down buttons to navigate to the exit menu and press the right arrow button. 4.1.7 Left, Right & Hazard indicators These illuminate when the left, right or hazard turn signals are turned on. e-ride Industries Page 18...
  • Page 21 4.1.8 Parking Brake Indicator This illuminates when the parking brake is engaged. 4.1.9 High Beam Indicator This illuminates when the high beam headlights are turned on e-ride Industries Page 19...
  • Page 22 Keep the outlet covered when not in use to prevent anything unintended from entering. The accessory outlet accepts a standard automotive 12 volt accessory plug and is intended for items such as cell phone chargers. Maximum supply current is 15 amps. e-ride Industries Page 20...
  • Page 23 This switch is the round black button located to the left of the steering wheel and above the three-switch block. Push the button to sound the horn. The horn will sound as long as the button is held and stop when the button is released. e-ride Industries Page 21...
  • Page 24 Always remember to turn on your headlights at dusk or dawn and during inclement weather. Failure to activate your lights under these conditions could result in an accident. e-ride Industries Page 22...
  • Page 25 The high beams only work when the low light switch is turned on. When approaching another vehicle or person, be sure to turn off the bright headlights to avoid blinding, which may cause an accident. e-ride Industries Page 23...
  • Page 26 This switch controls the front windshield wipers. Turn the wipers on by pressing on the top of the switch; turn them off by pressing on the bottom of the switch. For information on the use of the optional windshield washer, refer to section 9.1.6 Windshield Washer. e-ride Industries Page 24...
  • Page 27 The center vent on the top of the console is the air intake for air recirculation. Do not block this vent or obstruct it in any way. This may cause damage to the heater unit. e-ride Industries Page 25...
  • Page 28 Pull the lever toward you to release the tilt lock, adjust the column to the desired tilt and release the lever. Do not attempt to adjust the column tilt while the vehicle is in motion. e-ride Industries Page 26...
  • Page 29 The accelerator pedal is the foot pedal on the right. Depress it to accelerate the vehicle; release it to decelerate the vehicle. In the event that the battery charger is plugged in, the accelerator pedal will not function until the charger is unplugged. e-ride Industries Page 27...
  • Page 30 *Note: The optional AC drive vehicles are equipped with electronic assist braking which adds extra regenerative braking power when the brake pedal is depressed and as a result does not take as much brake pedal force to stop the vehicle. e-ride Industries Page 28...
  • Page 31 When the park brake is engaged, a parking brake symbol will be illuminated in the middle left location of the digital dash display. (See section 4.1.8 Parking Brake Indicator for indicator function details) When parking the vehicle, always set the parking brake to prevent rolling. e-ride Industries Page 29...
  • Page 32 *Note: Rear seats (on EXV4 models only) are not adjustable. Do not attempt to adjust the driver seat while the vehicle is in motion. Always make sure that the seats are locked in place before operating the vehicle. e-ride Industries Page 30...
  • Page 33 If the tab is pulled toward you it is in night mode; if it is pushed toward the windshield it is in day mode. e-ride Industries Page 31...
  • Page 34 Never use a lap belt for more than one person. It is extremely dangerous to ride in the cargo area of the vehicle. Do not allow occupants in any area of your vehicle that is not equipped with seats and seat belts. e-ride Industries Page 32...
  • Page 35 Safety belt assemblies not used during a collision should also be inspected and replaced if damaged or improper operation is found. Failure to inspect and, if necessary, replace the safety belt assembly following a collision could result in severe personal injuries in the event of another collision. e-ride Industries Page 33...
  • Page 36 Always follow the instructions and warnings that come with any infant or child restraint you might use. Never let a passenger hold a child on his or her lap while the vehicle is in motion. The passenger cannot protect the child from injury in a collision. e-ride Industries Page 34...

  • Page 37: Vehicle Operation

    *Note: If the vehicle is equipped with Optional AC drive system (and the accompanying 12v battery), this switch does not entirely disconnect the batteries from the vehicle. The F5 fuse also needs to be removed to disconnect the 12v battery. (See Section 6: Maintenance) e-ride Industries Page 35...
  • Page 38 *Note: The vehicle will not drive if the accelerator pedal is depressed while engaging the direction selector. The accelerator must be fully released and then re-engaged to drive When driving, reduce speed in proportion to steering input to prevent roll-over. e-ride Industries Page 36...
  • Page 39 3. (AC drive vehicles only) The optional AC drive are equipped with electronic assist braking which adds extra regenerative braking power when the brake pedal is depressed and as a result does not take as much brake pedal force to stop the vehicle. e-ride Industries Page 37...
  • Page 40 The charger utilizes convection cooling which maximizes the reliability and minimizes any maintenance costs. It is located in the vehicle beneath the hood and under the aluminum tunnel cover. The charging plug is found at the front and center of e-ride Industries Page 38...
  • Page 41 The color of the light is described by the sticker around the LED which is shown to the left and also described below: Red (20% battery charged or more) Green (100% charged) Yellow (80% battery charged or more) Off (No AC power is connected) e-ride Industries Page 39...
  • Page 42 • Electric wiring must be conforming to National Electrical Code NFPA 70 or NF C 15100 standards, or must comply with standard regulation in activity inside the e-ride Industries Page 40...
  • Page 43 AC plug of the vehicle. The use of an improper extension cord could result in the risk of fire or electrical shock. Place all cords so they will not be stepped on, tripped over or otherwise subjected to damage or stress. e-ride Industries Page 41...
  • Page 44 After the charger has turned off, disconnect the AC supply cord from the outlet. Lead acid batteries generate gases which can be explosive. Charge the batteries only in well ventilated areas. Keep sparks, flame, and smoking materials away from batteries. e-ride Industries Page 42...
  • Page 45 Once the power cord is disconnected, the vehicle will drive again. e-ride Industries Page 43...
  • Page 46 To reduce the risk of electrical shock, unplug the charger from a live outlet or disconnect AC power to the outlet before attempting any maintenance or cleaning. b. DO NOT use jumper cables to the batteries on this vehicle. e-ride Industries Page 44...
  • Page 47 Charge the vehicle only when the ignition switch is in the “off” position. Charge the vehicle only in a room free of pollution and with sufficient ventilation. WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric shock. e-ride Industries Page 45...
  • Page 48 Electrolyte levels lower during discharge and rise during charge. Therefore, it is mandatory that water be added to cells ONLY when they are fully charged. Older batteries may require more frequent watering than new batteries. (See section 6.1.2 Battery Water Filling for battery watering procedure) e-ride Industries Page 46...
  • Page 49 Charge the batteries to their full state once a month whether they are used or not to ensure they will not fully discharge. Continually deeply discharging the batteries will also shorten their cycle life. e-ride Industries Page 47...
  • Page 50 0 degrees C (32 degrees F) and allow it to warm up before charging. Never charge the vehicle if the batteries may be frozen. e-ride Industries Page 48...
  • Page 51 The acid can be neutralized with a solution of baking soda and water. (See section 6.1 Battery Maintenance for proper cleaning procedures and maintenance) e-ride Industries Page 49...

  • Page 52: Maintenance

    Whenever cleaning or servicing the batteries, be sure to disconnect the main disconnect switch. Also if a 12 volt accessory battery is supplied (AC drive models), the fuse in location F5 of fuse panel must be removed for any service work performed on the vehicle. e-ride Industries Page 50...
  • Page 53 Shield your eyes when working near the battery to protect against possible splashing of acid solution. If acid comes in contact with eyes or skin, flush the affected area immediately with water for a minimum of e-ride Industries Page 51...
  • Page 54 Never charge a frozen battery. Do not lift a battery by the terminal posts, or internal damage may result. 6.1.2 Battery Water Filling (flooded lead acid batteries only) e-ride Industries Page 52...
  • Page 55 Take the cap off both the connectors. 3. Place the fill tube into your container of distilled water. 4. Prime bulb by squeezing until filled with water. e-ride Industries Page 53...
  • Page 56 9. Squeeze the bulb with firm pressure to pump water into the battery cells. When the bulb becomes firm the rear bank of batteries is full of water. 10. Immediately disconnect the couplers by pressing the gray button on the female coupling and replace the red dust cover on the main coupling. e-ride Industries Page 54...
  • Page 57 Also note that the fill tube which has the primer bulb should have all water removed from it if kept in below freezing temperatures. e-ride Industries Page 55...
  • Page 58 1. Remove the center armrest pad. 2. Unplug the center console wire harness behind the driver’s side of the console. 3. Disconnect the heater hoses. 4. Remove the center console. 5. Remove battery tunnel covers. (Secured by Velcro) e-ride Industries Page 56...
  • Page 59 4. To lift the access panel out of its hole, there is a notch cut in the rear of the panel. Use a flat screwdriver and place it in this notch. The panel should lift up easily. e-ride Industries Page 57...
  • Page 60 3. Inspect for any acid spills or corrosion to the battery posts or cables. If corrosion exists, the aluminum or metal components will turn white in color. All acid or vulnerable metals must be cleaned appropriately by a trained professional before the main disconnect switch is turned back on. e-ride Industries Page 58...
  • Page 61 4. Reassemble all removed components to the vehicle before turning the main disconnect switch back on. 6.1.3 Battery Disposal Always dispose of batteries in a responsible manner. Follow your local standards for disposal. Contact your local authorized recycling center to find out more about recycling batteries. e-ride Industries Page 59...
  • Page 62 Incorrect reassembly may result in the risk of electrical shock or fire. DANGER: To reduce risk of electric shock, always disconnect the AC supply cord from its outlet and the DC output cord from the battery before attempting any maintenance or cleaning of the battery charger. e-ride Industries Page 60...
  • Page 63 *Note: The vehicle is equipped with a four-wheel hydraulic braking system, only use standard Dot 3 brake fluid from an unopened container. e-ride Industries Page 61...
  • Page 64 Make sure that the blade is still pliable and not stiff or cracked. c. If there are any defects, be sure to replace the blades to ensure safety. d. The wiper arm is adjustable in length and angle; adjust as needed to function properly. e-ride Industries Page 62...
  • Page 65 Mis-aligned tires will also cause uneven tire wear which could be a safety hazard. e-ride Industries Page 63...
  • Page 66 3 miles. c. Adjust the tire pressure according to the recommended specifications listed on the sidewall of the tires and on the vehicle’s VIN label on the driver’s seat base. e-ride Industries Page 64...
  • Page 67 Front Controls Fuse - This fuse is for the front controls of the vehicle (ignition, converter, heater, etc). It is a 30 amp fuse (NON-30). e-ride Industries Page 65...
  • Page 68 The fuse panel is a small black box in the center. Remove the cover by pressing both of the side tabs and lifting upward. The fuse circuit, size and panel locations are given in the following table: e-ride Industries Page 66...

  • Page 69: Fuse Table

    25 Amp Headlights 20 Amp Horn, Backup Alarm, Backup Light 15 Amp Brake Lights, Wiper Motor, 12 Volt Accessory Outlet 15 Amp Heater Coil, Heater Fan, Radio, Ignition 10 Amp 2-Speed Fan, Beacon Light 10 Amp e-ride Industries Page 67...
  • Page 70 6.7 Key Replacement To obtain an extra or replacement key for your vehicle please call the e-ride Industries Customer Assistance Center at 1-800-950-4351. 6.8 Care and Cleaning To clean the vehicle, you can use any mild cleaning soap or cleaner and soft towel for the entire vehicle (seats, glass, dash, etc.).
  • Page 71 4. Check brake fluid for proper level 5. Check brake lines for leaks 6. Check headlights, blinkers, brake lights, wipers 7. Check seat belts for proper operation 8. Check battery terminals for tight connections and corrosion e-ride Industries Page 69...

  • Page 72: Transporting The Vehicle

    3. Be sure to tie down any loose objects. Do not tow the vehicle at speeds in excess of 25 miles per hour with any of the wheels in contact with the ground. e-ride Industries will void all warranties if the vehicle is towed in this manor.

  • Page 73: Customer Assistance Information

    Section 8: Customer Assistance Information Customer satisfaction is a primary goal of e-ride Industries. If you have any questions or concerns with your e-ride vehicle, please contact the e-ride Industries Customer Assistance Center. By Mail: e-ride Industries Customer Assistance Center...

  • Page 74: Vehicle Options

    It holds 25 MPH up to a 10% grade hill. The vehicle equipped with this option is also capable of acceleration from 0-25 MPH in 10 seconds. (Actual performance will be based on battery state of charge, load, grade, etc.) e-ride Industries Page 72...
  • Page 75 Four are located on top of the dash and two are on the sides of the center console. All the vents can be turned to direct the air flow or can be turned off by flipping or rotating the deflector closed. e-ride Industries Page 73...
  • Page 76 The fan is off when the switch is in the bottom position. Press on the top of the switch to rock the switch to the center position for low speed. Rock the switch to the top position for high speed. The auxiliary fan will only function with the ignition key turned on. e-ride Industries Page 74...
  • Page 77 The heater switch must be restarted in order for the heater to turn back on. This heater has an amp draw of 15 amps at 120 volts. e-ride Industries Page 75...
  • Page 78 The radio will only function with the ignition key turned on. In the event that the main battery disconnect is turned off (and the F5 fuse is removed on AC drive vehicles), the radio will lose its preset settings. e-ride Industries Page 76...
  • Page 79 Make sure to use appropriate washer fluid for the operating climate. 9.1.7 Sun Visors This is a flip-down shield to help block the sunlight through the windshield and allow for better visibility. Two visors are located above the windshield for the driver and passenger. e-ride Industries Page 77...
  • Page 80 This option adds 7.5 inches to the overall vehicle length. 9.1.10 Aluminum Rims These are a cosmetic replacement for the standard white steel rims. They also are a more corrosion resistant option for the rims. The center cap and lug nuts are stainless steel. e-ride Industries Page 78...
  • Page 81 9.1.13 Ladder Rack This is a full steel frame to allow the storage of ladders on top of the vehicle. Tie down and fully secure anything placed on the ladder rack before moving the vehicle. e-ride Industries Page 79...
  • Page 82 The total weight of the trailer, load on the trailer, along with the weight of the vehicle, passengers and load on the vehicle must not exceed the gross vehicle weight of 3000 lbs. e-ride Industries Page 80...
  • Page 83 This display is located on the dash panel just above the ignition key. Scroll through the readings on the display by pressing the “>” button. All other buttons on the display are for programming purposes only. e-ride Industries Page 81...
  • Page 84 This option keeps the batteries close to their optimum temperature to combat their normal capacity drop due to temperature. This allows the user to maintain their driving e-ride Industries Page 82...
  • Page 85 30 days of the original invoice date. This warranty has the same stipulations as the original 12 month warranty given with the purchase of the vehicle. See Section 10: Warranty Information for the e-ride Industries limited warranty policy details.
  • Page 86 The standard topper has a flip-open window in the front to allow for cleaning. It also utilizes a flip-up window on each side as well as two doors in the back. All doors and windows are lockable and keyed alike. e-ride Industries Page 84...
  • Page 87 Threaded removable knobs are used to attach the stake sides so they can be easily removed. Also available are solid stake sides which function the same way but have solid panel sides. e-ride Industries Page 85...
  • Page 88 The dump box has a safety switch that will not allow the vehicle drive unless the box is completely down. To lift the dump box, set the park brake, place direction selector switch in the neutral position, and turn off the e-ride Industries Page 86...
  • Page 89 See section 6.1 Battery Maintenance for proper procedures. Also, see the dump box manual for operating and maintenance procedures specific to the dump box system. Never, at any time, exceed the gross vehicle weight of 3000 lbs. e-ride Industries Page 87...
  • Page 90 Both sides open the same way. Make sure the gates are completely latched in the closed position before moving the vehicle. Never at any time exceed the gross vehicle weight of 3000 lbs. e-ride Industries Page 88...
  • Page 91 The dome light is mounted on the interior of the b-pillar. It provides light inside the vehicle cab. The light will work when the ignition switch is on or off. To toggle the light on or off, push on the button e-ride Industries Page 89...
  • Page 92 This is a topper that is mounted onto the rear box of the vehicle that encloses the box and seals it from the outside elements. This option is lockable if the locking enclosure option is also included. e-ride Industries Page 90...

  • Page 93: Warranty Information

    50 miles on the odometer at time of first original sale of vehicle. e-ride warrants the vehicle from any defective material or workmanship for the period of one (1) year for private or commercial use owners and 90 days for any rental use owners. e-ride Industries Page 91...
  • Page 94 The owner must give e-ride notice of any claim within 30 days of the incident. The owner can receive warranty service by taking one of the following actions: Contact a local e-ride authorized dealer whether or not the dealer was the point of purchase. Contact e-ride Industries Customer Assistance Center. By Mail: e-ride Industries Customer Assistance Center...
  • Page 95 Batteries are warranted by the battery manufacturer. In most cases the batteries are warranted for a period of 1 year. Under no circumstance does an extended warranty lengthen the warranty of the batteries. Contact e-ride Industries for help in locating a local battery supplier. Any damage done to the vehicle while being towed.
  • Page 96 Industries is not responsible for any injury to person or damage to property as a result of any such above modifications, alterations or misuses.
  • Page 97 Battery and tire warranty voids on transfer of warranty from the original purchaser. Extended Limited Warranties e-ride Industries has available an extended (1) year and (2) year limited warranty that starts at the date of the original expired warranty. All extended limited warranties purchased through e-ride industries will follow the same stipulations of the original warranty except that each warranty claim will have a $100.00 deductible that will be required to be paid by the owner of the vehicle prior to any repairs...
  • Page 98 In the event that a vehicle would need service work under the warranty, period the vehicle would be serviced by a local e-ride dealer. In the case that there is no local e-ride dealer, e-ride Industries will contact a local golf car, fork lift, or automotive repair shop to service the vehicle. If the vehicle owner has a repair center they wish to use as a service center e-ride must approve this service center prior to any work or service performed.
  • Page 99 30 days. Any and all service needed requires a warranty claim number from e-ride Industries before the service is performed to receive payment. e-ride will only pay up to 20 miles in any transportation expenses for any vehicle needing repair under warranty or any transportation associated with the service call such as repair persons transportation to and from the vehicle to repair the vehicle.
  • Page 100 Industries has the authority to make or imply any representation, promise, or agreement which in any way varies the terms of this warranty. e-ride Industries reserves the right to modify this warranty at any time, being understood that such modification will not alter warranty conditions applicable to the vehicle sold while this warranty is in effect.
  • Page 101 Industries. No Consequential Damages In no event should e-ride Industries be liable for any incidental or consequential damages including, but not limited to, loss related to property other than the vehicle, loss of use, loss of time, inconvenience, or any other economic loss, coming about from defects.
  • Page 102 The vehicle identification number (VIN) The year and model of the vehicle The date of purchased of the vehicle The current odometer reading The name of the dealer the vehicle was purchased from e-ride Industries Page 100...

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