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Summary of Contents for RPS TR
- Page 1 Operating Instructions (EN) Read these Instructions before using the machine. Read these Safety Messages before using the machine. www.rpscorporation.com www.factorycat.com VERSION 14.0206 www.tomcatequip.com TR-OP-EN © 2014 RPS Corporation...
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Page 2: Introduction
This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. -
Page 3: Table Of Contents
Machine Specs Adjusting Side Brooms: Machine Operation Common Wear Parts Pre-Cleaning Checklist: Cylindrical Brooms: Operating Hints: Side Brooms: Sweeping: Filter Kits: WET Sweeping: Standard Warranty Policy Cleaning Filter: Changing Filter: Machine Install / Warranty Registration Empty Hopper: TR-OP-EN - 3 -... -
Page 4: Safety Messages
Explosive hydrogen gas forms when Batteries are charging. An open fl ame or spark can cause this gas to explode. Serious personal injury or property damage could occur. Only charge the Batteries in this machine in a well ventilated area. - 4 - TR-OP-EN... - Page 5 It is designed to charge the Batter- ies at the appropriate rate. If you must use a different charger, disconnect the Batteries before charging to avoid damage to the electronic speed controller. TR-OP-EN - 5 -...
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Page 6: Safety Label Locations
SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your TR Floor Sweeper. If you have questions about these labels, ask your supervi- sor. These images indicate where on the TR Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it. -
Page 7: Operation Controls
CIRCUIT BREAKER: 10 AMP Side Broom resettable circuit breaker CIRCUIT BREAKER: 40 AMP Main Broom resettable circuit breaker KEY SWITCH: Turns power of the machine ON and OFF EMERGENCY STOP (OPTIONAL): 1 button push machine shut down in case of emergency TR-OP-EN - 7 -... -
Page 8: Operation Controls
BATTERY GAUGE / HOUR METER: Indicates the amount of batery charge remaining along with total hours used MAIN BROOM SWITCH: Tuns the Main Broom SIDE BROOM SWITCH: Turns the Side Brooms ON or OFF REVERSE SWITCH: Switch back for reverse machine drive - 8 - TR-OP-EN... -
Page 9: Operation Controls
RECHARGE CYCLE METER: Shows the amount of charges on a machine 10. CHARGER PORT: Grey 50 used to receive charger input for optional external charger 11. FOOT PEDAL: Controls the acceleration and deceleration of the machine TR-OP-EN - 9 -... -
Page 10: Machine Components
10. REAR WHEELS: Rear wheels provide three point stability for this machine 11. SIDE BROOM ADJUSTMENT SCREW: Turn screw counterclockwise for fi ne tuning of height adjustment of the Side Brooms to accommodate for brush wear - 10 - TR-OP-EN... -
Page 11: Machine Components
5. MAIN BROOM: The powerful Main Broom sweeps the fl oor by sweeping debris into the back of the Hopper 6. HOPPER TRANSPORT WHEELS: Wheels allow the Hopper to easily slide in and out from underneath the machine 7. HOPPER: Houses all of the dust and debris that the machine sweeps TR-OP-EN - 11 -... -
Page 12: Machine Setup
Batteries are a possible environmental hazard. Consult NOTICE your Battery supplier for safe disposal methods. For correct Main Broom application - Contact your Local NOTICE Servicing Dealer. Orientation of Batteries is critical for cables to reach. DRIVER ALIGNED NOT ALIGNED 24 VOLTS - 12 - TR-OP-EN... -
Page 13: Installing Side Brooms
Main Broom, turn OFF the Side Broom Switch, turn OFF the Main Broom Switch and drive the machine back to the charging area. Be sure to clean the Hopper thoroughly before storing the machine. TR-OP-EN - 13 -... -
Page 14: Sweeping
Amp Gauge (I). This Gauge allows the Operator to see if there are issues in regards to the Broom type for certain applications, if something was tangled in the Broom, or other small issues that could cause the circuit to blow. - 14 - TR-OP-EN... -
Page 15: Cleaning Filter
2. Turn machine OFF and remove the key. 3. Open the Hopper Access Side Door and remove the Hopper (F). 4. Use Hopper tip lever (G) for easier dumping of con- tents. Clean thoroughly before placing back in ma- chine. TR-OP-EN - 15 -... -
Page 16: On-Board Charger
If needed, add enough distilled water to just slightly cover the plates. Be careful not to over fi ll. Batteries can overfl ow during charging. Replace caps before charging. - 16 - TR-OP-EN... -
Page 17: Battery Charging
If needed, add enough distilled water to just slightly cover the plates. Be careful not to over fi ll. Batteries can overfl ow during charging. Replace caps before charging. 4. First, disconnect the batteries by unplugging the red TR-OP-EN - 17 -... -
Page 18: Battery Maintenance Guide
• Never store discharged Batteries • Store Batteries in a cool, dry place but never below freezing - Recharge in storage a minimum of every 30 days • Recharge Batteries before putting them back into service - 18 - TR-OP-EN... -
Page 19: Maintenance
4. Check to see if Battery cables are tightened. Tighten, if needed, 8-10 ft/lb MAX. 5. Insepct all Cables and Springs,. 6. Insepct all Nuts, Bolts, and Fasteners. YEARLY MAINTENANCE: Call your local dealer for yearly maintenance. TR-OP-EN - 19 -... -
Page 20: Pm Records
HEAD LIGHTS BATTERY / HOUR METER GAUGE BROOM AMP GAUGE MAIN BROOM SWITCH SIDE BROOM SWITCH FILTER SHAKER SWITCH FORWARD / REVERSE SWITCH FOOT PEDAL BACK UP ALARM SIDE BROOM SPEED CONTROL RHEOSTAT MAIN BROOM BELTS - 20 - TR-OP-EN... - Page 21 SEAL UNDER FILTER HOPPER CURTAIN HOPPER SIDE CURTAIN MAIN BROOM CURTAIN (REAR) SIDE DOOR CURTAIN INNER SIDE CURTAIN VACUUM HOSE DRIVE WHEEL CONDITION REAR WHEELS CONDITION COMMENTS SERVICING DISTRIBUTOR TECHNICIAN’S NAME DATE SIGNATURE CUSTOMER’S NAME DATE SIGNATURE TR-OP-EN - 21 -...
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Page 22: Trouble-Shooting
Press Filter Shaker Switch for 20 seconds Hopper Gasket faulty Replace Gasket Hopper full Empty Hopper Faulty Vacuum fan Contact Local Servicing Dealer Battery Charge is low Fully charge batteries Wet Sweep By-pass Door is open Close By-pass Door - 22 - TR-OP-EN... -
Page 23: Machine Specs
2.0 hp (1491 watts) Speed Control: 0-4 mph PRODUCTIVITY Cleaning Width: 46'' Cleaning Rate: 60,568 sq.ft/hr GENERAL Sound Level: 71 dBA Standard Equipment: Low Battery Indicator Optional Equipment: Non-Marking Tires, Artifi cal Turf Pack- age, Strobe Light TR-OP-EN - 23 -... -
Page 24: Common Wear Parts
Standard Filter Assembly 4-500 (Includes Tape Seal Kit, Grill, and Filter) Standard Filter Kit 4-502D (Includes Tape Seal Kit and Filter) 1 Micron Filter 4-502 0.2 Micron Filter 4-502F Nomex Filter 4-502N Filter Tape Seal Kit 4-502K - 24 - TR-OP-EN... -
Page 25: Standard Warranty Policy
RPS Corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods specifi ed below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to fi nal claim and parts review by R.P.S. Corporation and its vendors. This policy is effective January 1, 2014 and is subject to change on production units at a future date. -
Page 26: Machine Install / Warranty Registration
Installed By (print) Signature Buyers Representative (print) Signature Buyer agrees to pay for any repairs, adjustments, or secondary training that manufacturer determines is excluded from the warranty. Complete and Fax form to 1-866-632-6961 or Online at www.rpscorporation.com - 26 - TR-OP-EN... - Page 28 1711 South Street Racine, WI 53404 www.rpscorporation.com www.factorycat.com www.tomcatequip.com Tel. US: 800-634-4060 Tel. Int: (011) 262-681-3583 Fax: 866-901-3335 © RPS Corporation 2014...
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