US Stove Company 4840 Owner's Operation And Instruction Manual

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OWNER'S OPERATION AND INSTRUCTION MANUAL

WALL MOUNTED PELLET UNIT

CAUTION!

Read All Instructions Carefully Before Starting

The Installation or Operating This Heater.

Improper Installation Could Void Your Warranty!

THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND

ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

French version is available for download from the United States Stove Company website: http://www.usstove.com/

La version française est disponible pour téléchargement à partir du site United States Stove Company: http://www.usstove.com/

UNITED STATES STOVE COMPANY

227 Industrial Park Road

P.O. Box 151

South Pittsburg, TN 37380

MODEL 4840

PATENT PENDING

SAFETY TESTED TO ASTM 1509-04 & ULC S-627-00

For your safety, follow the installation instructions. Contact your

local building or ﬁ re ofﬁ cials about obtaining a permit, restrictions

SAVE THIS MANUAL FOR FUTURE REFERENCE

NOT RECOMMENDED AS PRIMARY HEAT SOURCE

U.S. Environmental Protection Agency

Certiﬁed to comply with 2015 particulate emissions standards.

SAFETY NOTICE:

If this heater is not properly installed, a house ﬁ re may result.

and installation requirements in your area.

852078G-1903E

Table of Contents

Summary of Contents for US Stove Company 4840

Page 1 OWNER’S OPERATION AND INSTRUCTION MANUAL WALL MOUNTED PELLET UNIT MODEL 4840 PATENT PENDING SAFETY TESTED TO ASTM 1509-04 & ULC S-627-00 SAFETY NOTICE: CAUTION! If this heater is not properly installed, a house ﬁ re may result. Read All Instructions Carefully Before Starting For your safety, follow the installation instructions.
Page 2: Safety Precautions
SAFETY PRECAUTIONS This manual describes the installation and operation of the U. S. Stove, 4840 wood heater. This heater meets the 2015 U.S. Environmental protection agency’s crib wood emission limits for wood heaters sold after may 15, 2015. Under speciﬁ c test conditions this heater has been shown to deliver heat at rates ranging from 6,270 to 10,749 btu/hr.
Page 3: Specifications
SPECIFICATIONS HEATING SPECIFICATIONS BTU output will vary depending on the quality of fuel. Use PFI listed Heat Output 16,400 BTU/hr. fuels for the best results. Heating Capacity 500 - 1,000 sq. ft. Heating capacity will vary depending on ﬂ oor plan layout of your home, degree of insulation, and the outside temperature.
Page 4: Electrical Specifications
ELECTRICAL SPECIFICATIONS Electrical Rating 110-120 volt, 60Hz, 3.0Amp Watts (operational) 175 approximately Watts (igniter running) 425 approximately Pellet Fuel Institute (PFI) Premium Standards FUEL CONSIDERATIONS Min. Density 40 lbs. per cubic ft. Your Pellet heater is designed to burn certified Premium Size ¼”...
Page 5: Standard Installation
STANDARD INSTALLATION  Read this entire manual before you install and use your pellet heater. Failure to follow instructions may result in property damage, bodily injury, or even death!  Before installing your heater, you must perform an initial burn in an OUTSIDE environment. Follow the Start-Up Procedure in the Operation section of this manual.
Page 6: Wall Installation
WALL INSTALLATION • Select a wall to the exterior of the building. This wall should have the required clearance to combustibles inside and out as mentioned in this manual. Make certain that electrical wires, conduit, water or gas pipes do not pass through the area you have selected.
Page 7: Venting Installation
VENTING -INSTALLATION VENT TERMINATION CLEARANCES: A. Minimum 4-foot [1.2m] clearance below or beside any door or window that opens. B. Minimum 1-foot [0.3m]clearance above any door or window that opens. C. Minimum 2-foot [0.6m] clearance from any adjacent building. D. Minimum 7-foot [2.1m] clearance from any grade when adjacent to public walkways.
Page 8 VENT INSTALLATION/ASSEMBLY PROCEDURE A source of fresh air shall be provided when required. To ensure this make sure that the intake to the concentric vent system is clear of all obstructions during use. You must use the Duravent FasNSeal Concentric Vent System designed to work with this appliance from United States Stove DO NOT substitute other venting systems.
Page 9: Understanding Your Heater
UNDERSTANDING YOUR HEATER HOW YOUR HEATER WORKS Your pellet heater operates on a timer based auger fuel feed system, that is controlled by a digital circuit board. The fuel is delivered from the auger into a burn pot, which is the vessel where the combustion process takes place. Based upon the heat ranges (1-5), the heater will feed the appropriate amount of fuel to reach a set temperature range.
Page 10: Operation
OPERATION This heater is designed to burn only PFI Premium grade pellets. This appliance can also burn pellets rated as standard after May 16, 2015 DO NOT BURN: 1. Garbage; 9. Manure or animal remains; 2. Lawn clippings or yard waste; 10.
Page 11: Maintenance
OPERATION DAILY OPERATION • Never place your hand near the auger while the heater is in operation. • This unit should be ﬁ lled when the hopper level drops below 3-inches. • In the event of a power outage, the heater will not function. If the unit was “ON” when the power outage occurred, one of the following will take place: 1.
Page 12: Ash Disposal
MAINTENANCE ASH DISPOSAL Ashes should be placed in a metal container with a tight ﬁ tting lid. The closed container of ashes should be placed on a noncombustible ﬂ oor or on the ground, well away from all combustible materials, pending ﬁ nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled.
Page 13: Trouble Shooting Errors
TROUBLE SHOOTING ERRORS  Disconnect the power cord before performing any maintenance! NOTE: Switching the appliance to ”OFF” does not disconnect all power to the electrical components of the heater.  Never try to repair or replace any part of the heater unless instructions for doing so are given in this manual or supplied from the factory.
Page 14 TROUBLE SHOOTING ERRORS  Disconnect the power cord before performing any maintenance! NOTE: Switching the appliance to ”OFF” does not disconnect all power to the electrical components of the heater.  Never try to repair or replace any part of the heater unless instructions for doing so are given in this manual or supplied from the factory.
Page 15: Parts Diagram
PARTS DIAGRAM...
Page 16: Parts List
PARTS LIST...
Page 17: Wiring Diagram
WIRING DIAGRAM...
Page 18: How To Order Repair Parts
When writing, always give the full model number which is on the nameplate attached to the heater. When ordering repair parts, always give the following information as shown in this list: The part number The part description The model number: 4840 The serial number:____________________ UNITED STATES STOVE COMPANY 227 Industrial Park Road P.O.
Page 19 PLEASE SEAL W ITH CLEAR TAPE BEFO RE MAILIN G W a r r a n ty R e g is tr a tio n Fo r m Please take a moment and properly register your new stove within 10 days of purchase by completing this form. You can also complete this form by visiting us at usstove.com O wner: ____________________________________________________________________ Address: __________________________________________________________________...
Page 20 ______________________ PLACE ______________________ STAMP HERE ______________________ United States Stove Company 227 Industrial Park Road South Pittsburg, TN 37380 Attn: Registration Form PLEASE SEAL WITH CLEAR TAPE BEFORE MAILING 851997...